Maytag RS511 Service Manual

International commercial microwave ovens
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Service
This manual is to be used by qualified appliance
technicians only. Maytag does not assume any
responsibility for property damage or personal
injury for improper service procedures done by
an unqualified person.
This manual replaces RS5320015 Revision 0.
International
Commercial
Microwave
Ovens
This Base Manual covers general information
Refer to individual Technical Sheet
for information on specific models
This manual includes, but is
not limited to the following:
2002 Models are listed in bold.
RS511
RS511
RS511A
RCS511
RCS511
RFS511
RFS511
RFS511SW2
RFS511SW2
URS511
URS511
URCS511
URCS511
URFS511
URFS511
DES11E
DES11E
DCS11E
DCS11E
DFS11E
DFS11E
MENUMASTER
C O M M E R C I A L
M I C R O W A V E
O V E N
P1325801M
P1327805M
P1327806M
P1325802M
P1327809M
P1325803M
P1327812M
P1325804M
P1327813M
P1325805M
P1327807M
P1325806M
P1327810M
P1325807M
P1327814M
P1325808M
P1327808M
P1325809M
P1327811M
P1325810M
P1327815M
16021518
Revision 0
October 2002
R

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Summary of Contents for Maytag RS511

  • Page 1 M I C R O W A V E O V E N Service This manual is to be used by qualified appliance technicians only. Maytag does not assume any responsibility for property damage or personal injury for improper service procedures done by an unqualified person.
  • Page 2: Important Information

    Important Notices for Servicers and Consumers Maytag will not be responsible for personal injury or property damage from improper service procedures. Pride and workmanship go into every product to provide our customers with quality products. It is possible, however, that during its lifetime a product may require service.
  • Page 3: Table Of Contents

    Appendix A Operating Instructions for the Owner's Manual ..........A-2 Narda 8110B Radiation Monitor ......16 Radiation Monitor ..........16 Operating Instructions for Holaday HI1501, HI1510, and HI1710 .......... 17 Troubleshooting Guide..........18 16021518 Rev. 0 ©2002 Maytag Appliances Company...
  • Page 4: Important Product Information

    Wire insulation material and thickness is designed and regulated for electrical spacing purpose only, but cannot always be relied upon because of possible cuts and/or abrasions, which can occur during servicing. 16021518 Rev. 0 ©2002 Maytag Appliances Company...
  • Page 5: Important Safety Information

    Important Safety Information 16021518 Rev. 0 ©2002 Maytag Appliances Company...
  • Page 6 Important Safety Information 16021518 Rev. 0 ©2002 Maytag Appliances Company...
  • Page 7 Important Safety Information 16021518 Rev. 0 ©2002 Maytag Appliances Company...
  • Page 8 There is no valid reason for this action at any time; The basic design of the Amana or Menumaster nor will it be condoned by Maytag. microwave ovens make it an inherently safe device to 9. IMPORTANT: Before returning a microwave to a both user and servicer.
  • Page 9: General Information

    D–Allow at least 8 cm (3") inches from door front to edge of countertop, to avoid accidental tipping of the unit. E–Place oven on a level surface a minimum of 85 cm (33- /2") above the floor. 16021518 Rev. 0 ©2002 Maytag Appliances Company...
  • Page 10: Electrical Power Cord

    Parts and Accessories Purchase replacement parts and accessories over the phone. To order accessories for your product contact your local product distributor or vist the Web site at www.amanacommercial.com. 16021518 Rev. 0 ©2002 Maytag Appliances Company...
  • Page 11: Component Testing Procedures

    <1 Ω Line filter Disconnect wire from terminals. Measure resistance of the following White Blue terminals: < 1 Ω Blue to White.......... < 1 Ω Dark Brown to Light Brown....Light Dark Brown Brown 16021518 Rev. 0 ©2002 Maytag Appliances Company...
  • Page 12 4 & 8 Continuity 6 & 8 Continuity Time Entry 7 & 8 Continuity Hold 3 & 8 Continuity Defrost 6 & 7 Continuity Medium 5 & 7 Continuity Medium HI 4 & 7 Continuity 16021518 Rev. 0 ©2002 Maytag Appliances Company...
  • Page 13: Power Test (Traditional 1 Liter Test)

    To convert the traditional power test results to the approximate IEC-705 rating, take the traditional power test results and add 100 watts per magnetron for the unit being tested. 930  watts output using the traditional power test for model RS511 Example: + 100 ...
  • Page 14: Service Information

    R.F. Capacitors - May short to chassis. This condition will also cause loss of high voltage. Output Antenna Ceramic Fins Anode Block Magnet Terminals/R.F. Capacitors Not Replaceable Serial Number 16021518 Rev. 0 ©2002 Maytag Appliances Company...
  • Page 15: Equipment

    (5 cm) spacer supplied with the probe. 4. Press the start pad or turn on the timer and with the magnetron oscillating, measure the leakage by holding the probe perpendicular to the surface being measured. 16021518 Rev. 0 ©2002 Maytag Appliances Company...
  • Page 16: Troubleshooting

    During usage, if probe becomes inoperative or disconnected, audio alarm will come on. Test probe must be held by the grip portion of the handle, otherwise false reading may result if operators hand is between the handle and probe. 16021518 Rev. 0 ©2002 Maytag Appliances Company...
  • Page 17: Operating Instructions For Holaday Hi1501, Hi1510, And Hi1710

    This could cause possible probe burn-out. Greatest leakage is generally found at the corners. After maximum leakage is established to be within the meter scale range, then probe may be moved horizontally around the door surface. 16021518 Rev. 0 ©2002 Maytag Appliances Company...
  • Page 18: Troubleshooting Guide

    NOTE: When taking voltage measurements to the transformer the 230 V supply leads must be connected to the transformer terminals. The Voltage reading should then be taken with the voltmeter leads also connected to these terminals. 16021518 Rev. 0 ©2002 Maytag Appliances Company...
  • Page 19 NOTE: When taking voltage measurements to the transformer the 230 V supply leads must be connected to the transformer terminals. The voltage reading should then be taken with the voltmeter leads also connected to these terminals. 16021518 Rev. 0 ©2002 Maytag Appliances Company...
  • Page 20: Disassembly Procedures

    4. Disconnect and label wire terminals from light socket. 5. Remove screw securing light socket to duct Escutcheon assembly. removal tool 6. Carefully remove socket out through oven light access hole. 7. Reverse procedure to reassemble. Escutcheon 16021518 Rev. 0 ©2002 Maytag Appliances Company...
  • Page 21: Splatter Shield Removal

    2. Remove outer case, see “Outer Case Removal” Door procedure. Retainer handle lens 3. Disconnect wiring from blower motor. Handle insert 4. Remove screw securing scroll bottom to partition. *Use Manual Driver Part Number R0193574. 16021518 Rev. 0 ©2002 Maytag Appliances Company...
  • Page 22: Interlock Switch Assembly Removal

    Door 3. Remove mounting screws from interlock mounting ring bracket and remove wiring from switch assembly. weld 4. Remove switch assembly. Rivet Monitor Spring Latch Primary Outer door Stainless Steel Door Insulator Secondary 16021518 Rev. 0 ©2002 Maytag Appliances Company...
  • Page 23: Removal Of Power Transformer, Capacitor And Diode (Rectifier)

    Also record complete part number with suffix requiring live voltage. letters and correct failure code. 16021518 Rev. 0 ©2002 Maytag Appliances Company...
  • Page 24: Magnetron Tube Thermal Cut-Out Replacement

    3. Disconnect and label wire terminals. 4. Remove screws securing thermal cut-out to oven cavity. 5. Reverse procedure to reassemble. Oven Cavity Cut-out NOTE: When reconnecting wiring to the thermal cut-out, connectors MUST be tight. 16021518 Rev. 0 ©2002 Maytag Appliances Company...
  • Page 25: Removal Of Line Filter

    3. Remove screws securing line filter mounting plate to rear of oven. 4. Remove nut from mounting plate. 5. Disconnect and label wire terminals and remove part. 6. Reverse procedure to reassemble. Line Filter 16021518 Rev. 0 ©2002 Maytag Appliances Company...
  • Page 26 Appendix A A–1 16021518 Rev. 0 ©2002 Maytag Appliances Company...
  • Page 27: Owner's Manual

    Display and Features..........8 Using the Oven Control (Electronic Models) ......Programming the Oven Control (Electronic Models) ..User Options (Electronic Models) ..........Care and Cleaning ........... 12 Before Calling for Service ......... 13 16021518 Rev. 0 A–2 ©2002 Maytag Appliances Company...
  • Page 28 DO NOT use the cavity for storage. DO NOT leave paper products, cooking utensils, or food in the cavity when not in use. SAVE THESE INSTRUCTIONS A–3 16021518 Rev. 0 ©2002 Maytag Appliances Company...
  • Page 29: Important Safety Instructions

    1. door (bent) 2. hinges and latches (broken or loosened) 3. door seals and sealing surfaces. D. Oven should not be adjusted or repaired by anyone except properly qualified service personnel. SAVE THESE INSTRUCTIONS 16021518 Rev. 0 A–4 ©2002 Maytag Appliances Company...
  • Page 30 NE PAS laisser d’articles en papier, sac dans le four. de récipients, d’ustensiles de cuisson nid’aliments dans le four pendant qu’il n’est pas utilisé. CONSERVER CES INSTRUCTIONS A–5 16021518 Rev. 0 ©2002 Maytag Appliances Company...
  • Page 31 Ce four ne doit PAS être réglé ni réparé par une formant joint. personne autre qu’un technicien de service après- vente dûment qualifié. CONSERVER CES INSTRUCTIONS 16021518 Rev. 0 A–6 ©2002 Maytag Appliances Company...
  • Page 32: Installation

    " (6.5 cm) between air discharge on back of oven and back wall. earthing connection used in addition to earthing prong on plug. Located Oven Clearances on outside of oven back, terminal is marked with symbol shown below. A–7 16021518 Rev. 0 ©2002 Maytag Appliances Company...
  • Page 33: Display And Features

    (Not Shown) used. If no power level is displayed, the microwave is operating at 100% power. Oven Door Window and Interior Light Oven Display Oven Control Pads Filter (some models) A–8 16021518 Rev. 0 ©2002 Maytag Appliances Company...
  • Page 34: Using The Oven Control (Electronic Models)

    3. Press desired preprogrammed 45 sec. 4 min. pad or pad sequence. 4. Oven begins cooking. 1 min. 5 min. Displayed cooking time is the total of original cooking time and added X2 time. A–9 16021518 Rev. 0 ©2002 Maytag Appliances Company...
  • Page 35: Programming The Oven Control (Electronic Models)

    • Up to four different stages can be programmed. 8. Press START pad to set new programming changes to the pad. 9. Press STOP pad or close oven door to exit programming mode. 16021518 Rev. 0 A–10 ©2002 Maytag Appliances Company...
  • Page 36: User Options (Electronic Models)

    Allows use of preprogrammed pads only. Manual Operation OP:81 Allows use of manual time entry and preprogrammed pads. OP:90 Allows 10 (0-9) preprogrammed pads. Double Digit Operation OP:91 Allows 100 (00-99) preprogrammed pads. A–11 16021518 Rev. 0 ©2002 Maytag Appliances Company...
  • Page 37: Care And Cleaning

    To reinstall, place bottom of filter in clips and push top of filter into position. Open oven door to deactivate oven timer. Clean with mild detergent in warm water using Control Panel soft sponge or cloth. 16021518 Rev. 0 A–12 ©2002 Maytag Appliances Company...
  • Page 38: Before Calling For Service

    If water temperature does not rise, oven is operating incorrectly and a servicer should be called. Amana Commercial Online • http://www.amanacommercial.com Part No. 12392635 © 2000 Amana Appliances Printed in USA 09/00 Amana Iowa 52204 A–13 16021518 Rev. 0 ©2002 Maytag Appliances Company...

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