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ABSCO SHEDS 3060HG Assembly Instruction Manual

Highlander shed
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FOR CONSTRUCTION IN
NON-CYCLONIC AREAS
WIND RATING: W33N (N2)
We thank you for choosing an Australian made shed. For further assistance please
visit our detailed instructional video library at
Http://www.abscosheds.com.au/watch-videos
At ABSCO Industries we are always looking to be number ONE, so please let us
know what you think of our instructions. Feedback makes us better.
feedback@absco.com.au
ABSCO INDUSTRIES
Absco Highlander Shed
Model: 3060HG
CAN BE LAID ON A FLAT SLAB BUT
FOR BEST WATERPROOFING
RESULTS SLAB RESULTS SEE BELOW
WHEN LAYING YOUR CONCRETE
SLAB, ENSURE THERE IS A REBATED
EDGE 25mm DEEP AROUND THE PERIMETER
CHANNEL
NOTE: THIS SHED HAS PORTAL FRAMES FOR STRENGTH.
THESE FRAMES WILL NEED TO BE TRIMMED 25mm TO FIT REBATE
ASSEMBLY INSTRUCTION - MODEL: 3060HGK 01/07/16
THIS WILL HELP
REBATED EDGE
WATER EGRESS FROM
THE BASE OF THE SHED
CONCRETE SLAB
FRONT: 5.96m
SIDE:
HEIGHT: 2.3m
75mm WIDE
REBATE
3.00m
Page 1

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Summary of Contents for ABSCO SHEDS 3060HG

  • Page 1 Absco Highlander Shed Model: 3060HG FOR CONSTRUCTION IN FRONT: 5.96m NON-CYCLONIC AREAS SIDE: 3.00m WIND RATING: W33N (N2) HEIGHT: 2.3m CAN BE LAID ON A FLAT SLAB BUT FOR BEST WATERPROOFING RESULTS SLAB RESULTS SEE BELOW WHEN LAYING YOUR CONCRETE...
  • Page 2 Absco Highlander Shed INSTRUCTIONS AND VIDEOS Model: 3060HGK GENERAL INSTRUCTIONS GENERAL INSTRUCTIONS GENERAL INSTRUCTIONS · · · Before commencing any assembly, read through these instructions in detail to gain a Before commencing any assembly, read through these instructions in detail to gain a Before commencing any assembly, read through these instructions in detail to gain a thorough understanding of assembly methods and associated details.
  • Page 3 Absco Highlander Shed INSTRUCTIONS AND VIDEOS Model: 3060HGK COMPONENTS PACKING LIST - CHECK OFF ALL COMPONENTS MAIN PACK CARTON (PACK 1 OF 4) COMPONENT PART COMPONENT PART CHECK CHECK DESCRIPTION DESCRIPTION GABLE L/H STEEL SHEET L=1475mm 2034mm X 731mm GABLE R/H STEEL SHEET L=1475mm 1974mm X 773mm...
  • Page 4 Absco Highlander Shed INSTRUCTIONS AND VIDEOS Model: 3060HGK COMPONENTS PACKING LIST - (CONT.) CHECK OFF ALL COMPONENTS CHANNEL SET (CONTINUED) COMPONENT PART COMPONENT PART CHECK CHECK DESCRIPTION DESCRIPTION 55BL 55BL CHANNEL CHANNEL L = 1496.5mm L = 1496.5mm 56AL 56AL CHANNEL CHANNEL L = 1496.5mm...
  • Page 5 Absco Highlander Shed INSTRUCTIONS AND VIDEOS Model: 3060HGK COMPONENTS PACKING LIST - (CONT.) CHECK OFF ALL COMPONENTS CHANNEL SET (CONTINUED) COMPONENT PART COMPONENT PART CHECK CHECK DESCRIPTION DESCRIPTION Part No. Here CHANNEL JAMB L= 2034mm L = 773mm Part No. Here CHANNEL JAMB L= 2034mm L = 788mm...
  • Page 6 Absco Highlander Shed INSTRUCTIONS AND VIDEOS Model: 3060HGK COMPONENTS PACKING LIST - (CONT.) CHECK OFF ALL COMPONENTS FITTINGS & ACCESSORIES PACKET CONTENTS COMPONENT PART COMPONENT PART CHECK CHECK DESCRIPTION DESCRIPTION SINGLE DOOR KIT ASSEMBLY INSTRUCTION (SEE BELOW) MANUAL SELF DRILLING HEX CAP GABLE HEAD TEK SCREWS (NO L: 170mm...
  • Page 7 Absco Highlander Shed INSTRUCTIONS AND VIDEOS Model: 3060HGK COMPONENTS PACKING LIST - (CONT.) CHECK OFF ALL COMPONENTS MAIN PACK CARTON (PACK 2 OF 4) STEEL SHEET C1482 2034mm X 773mm CHANNEL L = 1482mm STEEL SHEET C1954 2034mm X 773mm CHANNEL L = 1954mm HIGH-PORTAL FRAME ACCESSORIES KNEE PLATE...
  • Page 8 Absco Highlander Shed INSTRUCTIONS AND VIDEOS Model: 3060HGK COMPONENTS PACKING LIST - (CONT.) CHECK OFF ALL COMPONENTS HIGH GARAGE-FRONT FRAME PACK (PACK 3 OF 4) COMPONENT PART COMPONENT PART CHECK CHECK DESCRIPTION DESCRIPTION C2300 K0285 CHANNEL L = 2300mm CHANNEL L = 285mm N2070 C0240 CHANNEL L = 2070mm...
  • Page 9 Absco Highlander Shed INSTRUCTIONS AND VIDEOS Model: 3060HGK INSTRUCTIONS FOR JOINING SPLICED CHANNELS NOTE: THE TEXT MARKED ON ALL PARTS MUST BE SHOWN ON THE SAME SIDE AS EACH OTHER. JOIN>> JOIN>> JOIN>> <<JOIN STEP 1. STEP 2. Position the channels and the CSJ Join the first channel to the CSJ by inserting the center joiner channel so the center of the of the CSJ (on an angle) to the end of the channel...
  • Page 10 Absco Highlander Shed INSTRUCTIONS AND VIDEOS Model: 3060HGK STEP 1. PRE-ASSEMBLY OF SPLICED CHANNELS NOTE: JOIN TOGETHER 38 X CHANNEL SECTIONS USING 19 X CHANNEL JOINERS (PART CSJ) 5 x 81A NOTE: SOME CHANNELS HAVE HOLES IN THEM - YOU WILL NEED TO RE-DRILL HOLES ON ANY CHANNEL WHERE THE 4 x 60A...
  • Page 11 Absco Highlander Shed INSTRUCTIONS AND VIDEOS Model: 3060HGK INSTRUCTIONS FOR JOINING SPLICED RIDGE BEAM STAGE 1: PUSH RIDGE BEAMS TOGETHER, MAKE SURE THERE IS A 50mm OVERLAP OF THE RIDGE CAP STAGE 2: INSERT RIDGE CAP JOINER INTO CONNECTED RIDGE CAPS. MAKE SURE JOINER HAS 225mm IN EACH RIDGE CAP.
  • Page 12 Absco Highlander Shed INSTRUCTIONS AND VIDEOS Model: 3060HGK STEP 2. PRE-ASSEMBLY OF SPLICED RIDGE BEAM 2x REQUIRED QTY. = 1 TEK SCREW DRIVER BIT QTY. = 8 SELF DRILLING TEK SCREW RIDGE BEAM 1521mm (59.9") QTY. = 2 PARTS 97AL & 97AR QTY.
  • Page 13 Absco Highlander Shed INSTRUCTIONS AND VIDEOS Model: 3060HGK ABSCO ASSEMBLY INTRODUCTION The snap-tite assembly system locks most perimeter channels to all roof and wall sheets without the need for tools and fasteners. To pre-assemble the four wall panels and two roof panels, the perimeter channels are secured to the top and bottom of each panel using the snaptite system, as detailed on the...
  • Page 16 Absco Highlander Shed INSTRUCTIONS AND VIDEOS Model: 3060HGK JOINING RIDGE BEAMS USING A HACKSAW, REMOVE ONE PROTRUDING SECTION OF EACH RIDGE BEAM. DO NOT CUT OFF THE PROTRUDING SECTION AT EACH END OF THE FULL LENGTH RIDGE BEAM THIS WILL ALLOW THE TWO SECTIONS TO BUTT UP NEATLY TO EACH OTHER.
  • Page 17 Absco Highlander Shed INSTRUCTIONS AND VIDEOS Model: 3060HGK JOINING WALL & ROOF PANELS THE 2993mm LONG PANELS NOW NEED TO BE JOINED TOGETHER, TO MAKE ONE CONTINUOUS PANEL, FOR EACH ROOF AND WALL SECTION. THE PERIMETER CHANNELS WILL HAVE TO BE REDUCED IN LENGTH EQUAL TO THE AMOUNT OF THE OVERLAP, AS SHOWN BELOW.
  • Page 18 Absco Highlander Shed INSTRUCTIONS AND VIDEOS Model: 3060HGK 1. END PANEL ASSEMBLY OUTSIDE OF SHED TURN THE PANEL OVER. FIT THE TWO LARGE GABLES (16L & 16R) TO THE INSIDE FACE OF THE TOP CHANNEL (77B) INSIDE OF SHED ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: 3060HGK 01/07/16 PAGE 18...
  • Page 19 Absco Highlander Shed INSTRUCTIONS AND VIDEOS Model: 3060HGK 2. SIDE PANEL ASSEMBLY (Three Required) ONE REQUIRED SHEET TYPE H30 THIS END TWO REQUIRED SHEET TYPE H30 THIS END SHEET TYPE H30 IS A CORNER SHEET AND MUST BE ORIENTATED TOWARDS THE SHEDS CORNERS WHEN PANELS FINALLY JOINED AS PER PAGE 20.
  • Page 20 Absco Highlander Shed INSTRUCTIONS AND VIDEOS Model: 3060HGK NOTE: TWO ROOF 3. ROOF PANEL ASSEMBLY PANEL SECTIONS (4 Required) WILL HAVE PART (87A) FITTED TO THIS END ONLY 2/PRE-PUNCHED HOLES TO THIS END OF EACH SHEET WITH PART No. 81A FITTED NOTE: TWO ROOF PANEL SECTIONS WILL HAVE PART...
  • Page 21 Absco Highlander Shed INSTRUCTIONS AND VIDEOS Model: 3060HGK 4. DOOR PANEL ASSEMBLY DOOR PANEL ASSEMBLY 20mm FLANGE 15mm FLANGE ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: 3060HGK 01/07/16 PAGE 21...
  • Page 22 Absco Highlander Shed INSTRUCTIONS AND VIDEOS Model: 3060HGK 5. SIDE PANEL ASSEMBLY SINGLE DOOR ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: 3060HGK 01/07/16 PAGE 22...
  • Page 23 Absco Highlander Shed INSTRUCTIONS AND VIDEOS Model: 3060HGK 6. DOOR PANEL ASSEMBLY SINGLE DOOR NOTE: Nuts and bolts (supplied) may be used instead of pop rivets (supplied) by simply enlarging the hinge hole sets in the jamb using a 4mm drill bit NOTE: The two holes required to connect the padbolt hasp for each door have not been pre-punched, to allow for proper alignment.
  • Page 24 Absco Highlander Shed INSTRUCTIONS AND VIDEOS Model: 3060HGK REFER TO PAGE 5 FOR HIGH-PORTAL HIGH-PORTAL FRAME DETAILS FRAME PARTS AND ACCESSORIES NOTE: THESE FRAMES WILL NEED TO BE TRIMMED 25mm PART C1482 TO FIT REBATE FRAME ASSEMBLY PART C1954 80mm AN EASY WAY TO ENSURE THAT THE ANGLE AT THE TOP OF THE PORTAL FRAME IS CORRECT IS TO USE THE GABLE WALL PANEL AS A...
  • Page 25 Absco Highlander Shed INSTRUCTIONS AND VIDEOS Model: 3060HGK 7. HIGH-PORTAL FRAME ASSEMBLY NOTE: THESE FRAMES WILL NEED TO BE TRIMMED 25mm TO FIT REBATE x 19 x 24 SECURE RIDGE PLATES TO APEX PLATES HIGHPORTAL TO PANEL CONSTRUCTION SELF DRILLING TEK SCREW (REFER: PANEL CONSTRUCTION) WALL/ROOF PANEL HIGHPORTAL...
  • Page 26 Absco Highlander Shed INSTRUCTIONS AND VIDEOS Model: 3060HGK 8. HIGHLANDER HIGH-FRONT FRAME ASSEMBLY (SHEET 1 of 2) 16mm SELF DRILLING TEK SCREWS USE FIT THE CHANNELS WHICH FORM THE BOXED SECTIONS JOIN PART NUMBERS TOGETHER WITH THE SMALLER C2300 C0240 EDGE NEATLY INSIDE THE ONLY LARGER EDGE.
  • Page 27 Absco Highlander Shed INSTRUCTIONS AND VIDEOS Model: 3060HGK 8. HIGHLANDER HIGH-FRONT FRAME ASSEMBLY (SHEET 2 of 2) FIT ONE 100mm CHANNEL SECTION (C0100) TO BOX THE BASE OF EACH OUTSIDE LEG AS SHOWN. THESE WILL LATER BE USED FOR SECURING THE FRAME TO THE CONCRETE SLAB. SECURE THE RIDGE SECURE THE SMALL PLATE TO THE...
  • Page 28 Absco Highlander Shed INSTRUCTIONS AND VIDEOS Model: 3060HGK 9. FRONT PANEL ASSEMBLY PRE-PUNCHED HOLES TO OUTSIDE EDGE NOTE: WHEN THIS FRONT PANEL IS FASTENED TO THE FRONT FRAME, ALL THREE JAMBS SHOULD FINISH FLUSH WITH THE EDGE OF THE FRONT FRAME, THUS FORMING A WEATHERPROOF REBATE FOR THE DOORS.
  • Page 29 Absco Highlander Shed INSTRUCTIONS AND VIDEOS Model: 3060HGK FRONT AND CENTRE FRAME TO SLAB DETAILS RECOMMENDED SLAB DIMENSIONS - 6060mm x 3100mm EXTERNAL WALL DIMENSIONS - 5960mm x 3000mm FIG 8A INTERNAL WALL DIMENSIONS - 5920mm x 2960mm 2050 1900 1930 FRONT FRAME SUPPORTS MAY OVERHANG REBATE...
  • Page 30 Absco Highlander Shed INSTRUCTIONS AND VIDEOS Model: 3060HGK 10. PANEL CONSTRUCTION NOTE: TAKE CARE TO ENSURE THAT BOTH FRONT AND REAR WALL PANELS ARE NOT POSITIONED UPSIDE DOWN. THE TOP CHANNEL OF EACH PANEL IS PRE-PUNCHED FOR ATTACHING ROOF SHEETS, THE BOTTOM CHANNELS ARE NOT.
  • Page 31 Absco Highlander Shed INSTRUCTIONS AND VIDEOS Model: 3060HGK 11. ROOF CONSTRUCTION INSIDE VIEW SECURE RIDGE BEAM TO GABLE SECTIONS WITH SLIDE THE ROOF PANELS TWO SCREWS AT . THEN INTO POSITION, AND SECURE EACH END EACH SECURE WITH ONE SCREW ROOF PANEL WITH ONE AT EACH CORNER ONLY AT SCREW IN EACH CORNER...
  • Page 32 Absco Highlander Shed INSTRUCTIONS AND VIDEOS Model: 3060HGK FINAL CONSTRUCTION BEND THE TOP AND BOTTOM FLANGES AS SHOWN, THEN HOOK THE BOTTOM FLANGES UNDER THE TOP CHANNEL AND SCREW THE TOP FLANGES FOR BOTH AS SHOWN GABLE CAPS ANCHORING OF SHED LOCATION OF 24 CONCRETE ANCHORS WALL...
  • Page 33 Absco Highlander Shed INSTRUCTIONS AND VIDEOS Model: 3060HGK ABSCO HIGHLANDER SHED: HIGH-FRONT FRAME ASSEMBLY SUPPORT PHOTOGRAPHS STEP 1A, B, C: Draw pattern on concrete (Ref, pg 22). STEP 2: Understand where components are to be positioned STEP 3A, B, C: Join C0100 to C2034 STEP 4A, B: Join C2034 to M1484...
  • Page 34 Absco Highlander Shed INSTRUCTIONS AND VIDEOS Model: 3060HGK ABSCO INDUSTRIES ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: 3060HGK 01/07/16 ASSEMBLY INSTRUCTION - MODEL: 3060HGK 01/07/16 PAGE 34...
  • Page 35 Absco Highlander Shed INSTRUCTIONS AND VIDEOS Model: 3060HGK ALTHOUGH NOT SHOWN, INSERT K0267 AT POINT A AND K0420 AT POINT B AS PER PAGE 22 AND 23 ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: 3060HGK 01/07/16 PAGE 35...
  • Page 36 Absco Highlander Shed INSTRUCTIONS AND VIDEOS Model: 3060HGK ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: 3060HGK 01/07/16 PAGE 36...
  • Page 37 Absco Highlander Shed INSTRUCTIONS AND VIDEOS Model: 3060HGK ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: 3060HGK 01/07/16 PAGE 37...
  • Page 38 Absco Highlander Shed INSTRUCTIONS AND VIDEOS Model: 3060HGK ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: 3060HGK 01/07/16 PAGE 38...
  • Page 39 Absco Highlander Shed INSTRUCTIONS AND VIDEOS Model: 3060HGK ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: 3060HGK 01/07/16 PAGE 39...
  • Page 40 Absco Highlander Shed INSTRUCTIONS AND VIDEOS Model: 3060HGK ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: 3060HGK 01/07/16 PAGE 40...
  • Page 41 Absco Highlander Shed INSTRUCTIONS AND VIDEOS Model: 3060HGK ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: 3060HGK 01/07/16 PAGE 41...
  • Page 42 Absco Highlander Shed INSTRUCTIONS AND VIDEOS Model: 3060HGK ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: 3060HGK 01/07/16 PAGE 42...
  • Page 43 Absco Highlander Shed INSTRUCTIONS AND VIDEOS Model: 3060HGK ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: 3060HGK 01/07/16 PAGE 43...
  • Page 44 Absco Highlander Shed INSTRUCTIONS AND VIDEOS Model: 3060HGK ABSCO HIGH-PORTAL FRAME ASSEMBLY ASSEMBLY SUPPORT PHOTOGRAPHS STEP 1A, B, C: Draw pattern on concrete, in accordance with the dimensions detailed in the assembly instruction. STEP 2A, B, C: Understand where components are to be positioned STEP 3A, B, C: Join C1482 C1954 STEP 4A, B, C: Join C1482 to C1482...
  • Page 45 Absco Highlander Shed INSTRUCTIONS AND VIDEOS Model: 3060HGK ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: 3060HGK 01/07/16 PAGE 45...
  • Page 46 Absco Highlander Shed INSTRUCTIONS AND VIDEOS Model: 3060HGK ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: 3060HGK 01/07/16 PAGE 46...
  • Page 47 Absco Highlander Shed INSTRUCTIONS AND VIDEOS Model: 3060HGK ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: 3060HGK 01/07/16 PAGE 47...
  • Page 48 Absco Highlander Shed INSTRUCTIONS AND VIDEOS Model: 3060HGK ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: 3060HGK 01/07/16 PAGE 48...
  • Page 49 Absco Highlander Shed INSTRUCTIONS AND VIDEOS Model: 3060HGK ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: 3060HGK 01/07/16 PAGE 49...
  • Page 50 Absco Highlander Shed INSTRUCTIONS AND VIDEOS Model: 3060HGK ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: 3060HGK 01/07/16 PAGE 50...
  • Page 51 Absco Highlander Shed INSTRUCTIONS AND VIDEOS Model: 3060HGK ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: 3060HGK 01/07/16 PAGE 51...
  • Page 52 DEFECTS Congratulations on your purchase of an ABSCO SHED ABSCO SHEDS, including garden sheds, garden beds, aviaries, storage units, garages, awnings and carports are made using high quality Australian made steel. We are pleased to advise we warrant that the steel coating will not rust, crack, flake peel or blister for 30 years from date of purchase, when installed within Australia.
  • Page 53 ABSCO SHEDS and storage units are primarily used for storage of garden equipment such as lawnmowers, wheelbarrows, garden tools etc. Storage...