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SnowEx SP-2400 Owner's/Operator's Manual

SnowEx SP-2400 Owner's/Operator's Manual

Spreaders for snow & ice control

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This Manual Must Be Read Before Operating The Equipment
Owner / Operator's Manual
Warren, Michigan 48089
800-725-8377
800-725-8377
800-725-8377
© Trynex International 200
© Trynex International 2008
L1186
Spreaders for Snow & Ice Control
(REV 003)
Protected by the following patents, #6,089,478, #6,088,865, #Des.425,915
and other pending U.S. and foreign patent applications.
FOR MODEL
SP-2400
CUSTOMER COPY
8 — 1

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Summary of Contents for SnowEx SP-2400

  • Page 1 This Manual Must Be Read Before Operating The Equipment Owner / Operator’s Manual Spreaders for Snow & Ice Control FOR MODEL SP-2400 CUSTOMER COPY Warren, Michigan 48089 Protected by the following patents, #6,089,478, #6,088,865, #Des.425,915 and other pending U.S. and foreign patent applications.
  • Page 2: Table Of Contents

    Table of Contents Introduction ................... 3 General Information and Registration .
  • Page 3: Introduction

    Introduction This manual has been designed for your help. It will assist you and instruct you on the proper set-up, installation and use of this spreader. Refer to the table of contents for an outline of this manual. We require that you read and understand the contents of this manual completely (especially all safety information) before attempting any procedure contained herein.
  • Page 4 RELIABILITY: High impact linear low density polyethelyne hopper, state-of-the-art electronic dual variable speed control, custom engineered powder coated frame, maximum torque 12 volt motor coupled to a custom engineered transmission found only on SnowEx products. VERSATILITY: Multi-use capabilities allows spreading of a variety of materials for snow and ice control.
  • Page 5 For your safety warning and information decals have been placed on this product to remind the operator of safety precautions. If anything happens to mark or destroy the decals, please request new ones from Snowex. Unit must be pinned and locked into position before operating vehicle.
  • Page 6: Safety Information

    Safety (continued) Always inspect pins and latches whenever attaching or detaching spreader, and before traveling. Never leave material in hopper for long periods of time. Be aware that all ice melters are hygroscopic and will attract atmospheric moisture and harden up. Remember, most accidents are preventable and caused by human error.
  • Page 7 Safety and Warning Labels Decal Package To Be Installed Before Delivery SERIAL NUMBER ON INSIDE OF COVER BOTH SIDES BOTH SIDES BOTH SIDES WARNING WARNING Read Owner’s Manual For Installation Instructions Read Owner’s Manual For Installation Instructions Do Not Stand On Spreader Hopper Or Frame Do Not Stand On Spreader Hopper Or Frame Do Not Splice Into Electrical Harness Or Control System Do Not Splice Into Electrical Harness Or Control System...
  • Page 8: Electrical System Information

    SP-2400 Component Assembly Views Spinner Drive Auger Drive Assembly Assembly Electrical System Assembly Frame Hopper Assembly Assembly 8 — 8 L1186 © Trynex International 2008...
  • Page 9 SP-2400 Front and Rear Views © Trynex International 2008 L1186 8 — 9...
  • Page 10 SP-2400 Auger Drive Assembly Parts Breakdown 8 — 10 L1186 © Trynex International 2008...
  • Page 11 SP-2400 Auger Drive Assembly Parts Breakdown . y t D5527 1” Bearing D6584 3/8” Flange Nut D6453 5/16” x 1” Serrated 18-8 SS D5702 Bearing Cover D5709 6” Variable Pitch Auger D5706 5/16” Serrated Flange Nut D6452 3/8” Serrated HHCS...
  • Page 12 SP-2400 Spinner Drive Assembly Parts Breakdown 8 — 12 L1186 © Trynex International 2008...
  • Page 13 SP-2400 Spinner Drive Assembly Parts Breakdown . y t D6854 1/4-20 x 1” HWH Serrated D6823 Urethane Spinner Spinner Mounting Hub D5718 5/16-18 x 1/2” Hex Bolt D6133 Spinner De ector D6327 D4121 3/8”-16 x 1” HHCS 1/4-20 x 1/2” SS HWH Serrated TCS...
  • Page 14 SP-2400 Hopper Assembly Parts Breakdown 8 — 14 L1186 © Trynex International 2008...
  • Page 15 SP-2400 Hopper Assembly Parts Breakdown . y t 5710 Hopper Auger Motor Cover 6131 1/4-20 x 1/2” SS HWH Serrated TCS D 5700 RTG Hopper 3/8-16 x 2-3/4 HHCS D 5724 D 6515 Heavy Duty Vibrator D 4125 3/8” Flat Washer...
  • Page 16 SP-2400 Frame Assembly Parts Breakdown 8 — 16 L1186 © Trynex International 2008...
  • Page 17 SP-2400 Frame Assembly Parts Breakdown Description Qty. D 5705 2400 Frame Weldment D 5736 Upper Gussett D 5728/29 Upper Pin Bracket 1.125 & 1.0 2 ea. D 4122 3/8-16 x 1-1/2 HHCS D 5730/31/32 Lower Pin 1.25, 1.0, .750 2 ea.
  • Page 18 It is not recommended to attach to fuel or brake lines for obvious reasons. Do not route close to exhaust system or engine, even though Snowex uses high temperature wiring, it still could melt under extreme heat and short the spreader electrical system, as well as the vehicle electrical system.
  • Page 19 SP-2400 Electrical System Parts Breakdown Description . y t Spreader Speed Control D 5716 Control Power Harness D 6837 D 6836 Vehicle Harness Spreader Harness D 5708 D 6839 6 Ga. Breaker wire D 6851 100 Amp Resetable Breaker © Trynex International 2008 L1186 8 —...
  • Page 20 D5716 Control ATTENTION: STORE IN A COOL DRY PLACE DURING THE OFF SEASON Auger Auger Black Negative (–) Red Positive (+) 20 Amp Circuit Breaker Black Pre-Wetting System OUTPUT Negative (–) Output Data Port Spinner Red Positive (+) Spinner Black Negative (–) Vibrator Vibrator Red Positive (+)
  • Page 21 D5708 Spreader Power Harness Circuit Diagram SPINNER Red Positive (+) SPINNER Black Negative (–) AUGER VIBRATOR Red Positive (+) Red Positive (+) VIBRATOR AUGER Black Negative (–) Black Negative (–) MAIN POWER PLUG SPREADER Black Negative (–) Positive (+) Positive (+) Black Negative (–) VIBRATOR...
  • Page 22 D6836 Vehicle Harness Circuit Diagram CONTROL OUTPUT PLUG AUGER BUMPER SPINNER/VIBRATOR CIRCUIT PLUG Anderson CIRCUIT Anderson OUTPUT Block Block (2) Pos (4) Pos VIBRATOR Green Negative (–) VIBRATOR OUTPUT Yellow Positive (+) VIBRATOR Yellow Positive (+) Positive (+) VIBRATOR OUTPUT Black Green Negative (–) Negative (–)
  • Page 23 SP-2400 Mounting System Exploded View Central Lift Point i r c i t p . y t D 4122 3/8”-16 x1-1/2” Hex Bolt D 5728 Upper Pin Bracket w/1.125 Hole D 5729 Upper Pin Bracket W/1.0 Hole D 5730 Lower Weld On Pin 1.250 Dia D 5731 Lower Weld On Pin 1.0 Dia...
  • Page 24 SP-2400 Mounting Instructions Step 1: Use centrally locatedlifting point on spreader frame. Hang spreader in center of dump body opening, (note) spreader opening must be level with dump oor. Step 2: Using bolts Provided in kit, mount left and right main angle to spreader frame.
  • Page 25 SP-2400 Work Light System Parts Breakdown CONNECT TO MAIN CONTROL INPUT POWER PLUG USING MALE/ FEMALE SPADE TERMINALS. Part No. Description Qty. Work Light Assembly D 6784 D 5726 Work Light Adapter D 5719 Vehicle Harness W/Switch © Trynex International 2008 L1186 8 —...
  • Page 26 SP-2400 INTERIOR BAFFLE & INVERTED-V INSTRUCTIONS • The SP-2400 uses a multi-function ba e syetm over the auger area. This twin ba e design is used to reduce load on the auger drive train which controls amperage load to the electrical system.
  • Page 27 Operating the Spreader PREPARATION CAUTION – Sweep area clear of foreign objects or obstacles that could cause personal injury. Keep other persons, children, or animals out of the area to be spread. SPREADER LOADING WARNING – Do not overload vehicle. Use chart below to calculate weight of material. Weights of material are an average for dry materials . Material Weight Per Cubic Ft.
  • Page 28 Operating the Spreader (continued) WARNING PROTECTION • If audible beeping occurs, read display to identify problem. If display reads “OL” (overload) or “OH” (overheat). Shut controller down and carefully clear jammed auger. If display reads “E1“ this means there is a dead short in system. Do not use until problem is cor rected. If display reads “E 0”...
  • Page 29 Troubleshooting Whenever service is necessary, your local SnowEx Dealer knows your Spreader best. Take your Spreader to your local dealer for any maintenance or service needs on your unit. If this is not possible, the Troubleshooting Guide below may assist you in identifying the problem Warning: First read all warning instructions and safety messages before servicing your spreader.
  • Page 30 Troubleshooting SP-2400 CONTROLLER TURNS ON DEFINITION: SWITCH OFF & ON SPREADER CLEAR JAM OL CODE JAMMED MATERIAL BEEP SHUTS OFF AMP DRAW FOR AUTO-REVERSE DOES NOT RUN DISPLAYS ERROR CODE TOO HIGH FUNCTION BAD MOTOR TEST 4 TO 20 AMP DRAW...
  • Page 31 Troubleshooting SP-2400 MATERIAL CHECK BAFFLE 18" CORRECT MATERIAL ISSUE FREE FLOWS LENGTH SHOULD TOUCH CHECK BAFFLE MATERIAL ISSUE HOPPER ON 3 SIDES POSITION MATERIAL MATERIAL REMOVE MATERIAL ISSUE DOES NOT FLOW OBSTRUCTION OBSTRUCTION RUN 12 VOLT TO AUGER RUNS AUGER CIRCUIT ON...
  • Page 32: Spreader Maintenance

    Spreader Maintenance • WARNING – When servicing is necessary, perform it in a protected area. Do not use power tools in rain or snow because of danger of electrical shock or injury. Keep area well lighted. Use proper tools. Keep the area of service clean to help avoid accidents. •...
  • Page 33 Useful Formulas Determining Vehicle Payload Example: Material Type Coarse Salt – Dry Equipment installed when vehicle 6'/8' Vee Pro SP-2400 was weighed Front Gross Axle Weight Rating (RGAWR) Rear Vehicle Weight Rating 8600 (GVWR) (lb.) Gross Vehicle Weight (GVW) (lb.) (empty) –...
  • Page 34: Warranty

    The liability of Snowex to the purchaser for damages arising out of the manufacture, sale, delivery, use or resale of this spreader shall be limited to and shall not exceed the costs of repair or replacement of defective parts.
  • Page 35 Warranty Registration and Customer Survey To initiate the warranty on your new SnowEx spreader and assure prompt warranty service, please complete the following warranty registration and customer survey, sign and mail it back to the factory within 30 days of purchase.
  • Page 36 W arm Up to with a F R E E F R E E Winter Hat! Simply Fill Out Your Warranty Registration and Return It to the Factory! From: Postage Required Post O ce will not deliver without proper postage. 23455 REGENCY PARK DR.