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User Guide
Doc# A824D001 v2.0
15-Nov-2018
A-824.21
4-A
XXX
F
PI
OR USE WITH
PI (Physik Instrumente) L.P.
16 Albert Street, Auburn, MA 01501
Tel: 508-832-3456 Fax: 508-832-0506
Email: air@pi-usa.us
H
-P
M
XIS
I
OWER
OTION
GLIDE AIR BEARING PRODUCTS AND OTHER DIRECT
C
ONTROLLER
-
.
DRIVE STAGES
Page 1 of 28
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Summary of Contents for PI A-824.21 Series
- Page 1 Doc# A824D001 v2.0 15-Nov-2018 A-824.21 OWER OTION ONTROLLER OR USE WITH GLIDE AIR BEARING PRODUCTS AND OTHER DIRECT DRIVE STAGES Page 1 of 28 PI (Physik Instrumente) L.P. 16 Albert Street, Auburn, MA 01501 Tel: 508-832-3456 Fax: 508-832-0506 Email: air@pi-usa.us...
- Page 2 PI owns the following patents or patent applications for the technology field Magnetic Direct Drives (PIMag®): WO212146709A2, DE102012207082A1 © 2018 PI (Physik Instrumente) L.P. The text, photographs and drawings in this user guide are protected by copyright. With regard thereto, PI (Physik Instrumente) L.P. retains all the rights. Use of said text, photographs and drawings is permitted only in part and only upon citation of the source.
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Page 3: Table Of Contents
Axis Numbering ..............................17 Software Installation on Host PC ........................... 18 Establishing Host PC Communications with the Controller ..................18 Operation ................................19 Page 3 of 28 PI (Physik Instrumente) L.P. 16 Albert Street, Auburn, MA 01501 Tel: 508-832-3456 Fax: 508-832-0506 Email: air@pi-usa.us... - Page 4 Figure 12 - Motion Manager Figure 13 - Back and Forth Motion Figure 14 - Buffer Window Figure 15 - A-824.21xxx Dimensions Page 4 of 28 PI (Physik Instrumente) L.P. 16 Albert Street, Auburn, MA 01501 Tel: 508-832-3456 Fax: 508-832-0506 Email: air@pi-usa.us...
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Page 5: About This Document
SPiiPlus C Library Reference Programmer Guide SPiiPlus COM Library Programmers Guide SPiiPlus NET Programmers Guide App Note - PEG and MARK Operations Page 5 of 28 PI (Physik Instrumente) L.P. 16 Albert Street, Auburn, MA 01501 Tel: 508-832-3456 Fax: 508-832-0506 Email: air@pi-usa.us... -
Page 6: Safety
2.3. Organizational Measures Always keep this user guide available by the A-824. The latest versions of the user guide are available from PI. Add all information given by the manufacturer to the user documentation, for example supplements or Technical Notes. -
Page 7: Warnings And Safety Notices
Carefully unpack the controller, stages, and other components from the shipping packaging. Inspect the contents for signs of damage. If there is any sign of damage or missing parts, contact PI immediately. Keep all packaging materials in case the product needs to be returned. -
Page 8: Product Overview
B = Absolute BiSS-C 4.2. Product Description The A-82x series of high-power motion controllers from PI offers a completely integrated electronics solution, with controller, drives, and power supplies packaged together in a compact 4U, 19-inch rack-mount enclosure. These controllers are designed and optimized to work with the PIglide line of air bearing stages which feature direct drive linear and rotary servo motors and high resolution encoders. -
Page 9: Product Views
4.4. Product Views Figure 1 - Front panel of A-824.21xxx motion controller Figure 2 - Rear panel of A-824.21xxx motion controller Page 9 of 28 PI (Physik Instrumente) L.P. 16 Albert Street, Auburn, MA 01501 Tel: 508-832-3456 Fax: 508-832-0506 Email: air@pi-usa.us... -
Page 10: Product Labeling
4. Old equipment disposal warning sign 5. CE mark 6. Country of origin 7. Manufacturer's address (website) 8. Manufacturer's logo Page 10 of 28 PI (Physik Instrumente) L.P. 16 Albert Street, Auburn, MA 01501 Tel: 508-832-3456 Fax: 508-832-0506 Email: air@pi-usa.us... -
Page 11: Scope Of Delivery
ACS SPiiPlus EC Motion Controller contained inside the A-82x series controller can be upgraded at the factory or in the field to add the following features. Contact a PI sales engineer for details and pricing. Increase the number of axes that can be controlled (up to 64 (note this does not add drive axes). -
Page 12: Mounting
See Section 16.4 for connector pin assignments. The interlock is typically connected (in series to a +24VDC supply) to an air pressure switch on a PI-supplied A- 80x series air prep kit. In the event of an air pressure loss, the switch will open and the interlock will disable the servo drives. -
Page 13: Connecting The Controller To Protective Earth
The protective earth conductor cable cross-section should be ≥0.75 mm (20 AWG or heavier). Page 13 of 28 PI (Physik Instrumente) L.P. 16 Albert Street, Auburn, MA 01501 Tel: 508-832-3456 Fax: 508-832-0506 Email: air@pi-usa.us... -
Page 14: User I/O
Default Scaling: The programming range, in real numbers, is from -100 to +100. Measured across the AOUT0 + pin and AOUT0 - pin, this corresponds to an output voltage of -10VDC to +10VDC. Page 14 of 28 PI (Physik Instrumente) L.P. 16 Albert Street, Auburn, MA 01501 Tel: 508-832-3456 Fax: 508-832-0506... -
Page 15: Digital I/O
Outputs Manager” object in the ACS MMI. Outputs can be toggled by clicking on the green square of the desired output. Input status is indicated by the green circles. Figure 8 - Inputs / Outputs Manager Page 15 of 28 PI (Physik Instrumente) L.P. 16 Albert Street, Auburn, MA 01501 Tel: 508-832-3456 Fax: 508-832-0506 Email: air@pi-usa.us... - Page 16 Drive0 OUT 1, Drive 1 OUT 0, Drive 1 OUT 1 Current Sourcing (PNP) Voltage: 24 VDC Output Current: 100 mA max Page 16 of 28 PI (Physik Instrumente) L.P. 16 Albert Street, Auburn, MA 01501 Tel: 508-832-3456 Fax: 508-832-0506 Email: air@pi-usa.us...
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Page 17: Axis Numbering
Axis # Hardware Port Motor 1, Encoder 1 Motor 2, Encoder 2 Motor 3, Encoder 3 Motor 4, Encoder 4 Page 17 of 28 PI (Physik Instrumente) L.P. 16 Albert Street, Auburn, MA 01501 Tel: 508-832-3456 Fax: 508-832-0506 Email: air@pi-usa.us... -
Page 18: Software Installation On Host Pc
2. You may need to adjust your PC’s LAN adapter settings to talk locally to the A-824. The following figure shows suggested settings for your PC’s LAN adapter: Figure 9 - Suggested PC LAN Adapter Settings Page 18 of 28 PI (Physik Instrumente) L.P. 16 Albert Street, Auburn, MA 01501 Tel: 508-832-3456 Fax: 508-832-0506 Email: air@pi-usa.us... -
Page 19: Operation
Components can be added by right-clicking on the controller object in the Workspace area of the MMI, then selecting “Add Component”, then selecting the desired component(s) from the pop-out menu. Page 19 of 28 PI (Physik Instrumente) L.P. 16 Albert Street, Auburn, MA 01501 Tel: 508-832-3456 Fax: 508-832-0506 Email: air@pi-usa.us... -
Page 20: Homing And Initialization
The A-824 has been configured at the factory to run a specific set of motion stages typically purchased along with the controller. The program Buffer #8 contains PI’s standard homing program. Homing and Initialization must be done after the controller has been turned on or power-cycled before any other motion can be commanded. -
Page 21: Simple Motion
Note: The axis will already be enabled if the Homing and Initialization program has been run, as described in Section 13.2. Page 21 of 28 PI (Physik Instrumente) L.P. 16 Albert Street, Auburn, MA 01501 Tel: 508-832-3456 Fax: 508-832-0506 Email: air@pi-usa.us... -
Page 22: Cycle Program
Consult the ACS User Guides and training materials as needed. Servo tuning instructions are beyond the scope of this manual. Page 22 of 28 PI (Physik Instrumente) L.P. 16 Albert Street, Auburn, MA 01501 Tel: 508-832-3456 Fax: 508-832-0506... -
Page 23: Maintenance
2. Wait a minute to be sure that any residual voltage has dissipated. 3. Clean the case surface with a cloth lightly dampened with a mild cleanser or disinfectant. Customer Service For inquiries and orders, contact your PI sales engineer or use the following contacts: Email: air@pi-usa.us... -
Page 24: Technical Data
Storage temperature -20°C to +60°C Overvoltage Category Protection Class Degree of Pollution Degree of protection according to IEC 60529 IP20 Page 24 of 28 PI (Physik Instrumente) L.P. 16 Albert Street, Auburn, MA 01501 Tel: 508-832-3456 Fax: 508-832-0506 Email: air@pi-usa.us... -
Page 25: Dimensions
User Guide Doc# A824D001 v2.0 15-Nov-2018 16.3. Dimensions Figure 15 - A-824.21xxx Dimensions Page 25 of 28 PI (Physik Instrumente) L.P. 16 Albert Street, Auburn, MA 01501 Tel: 508-832-3456 Fax: 508-832-0506 Email: air@pi-usa.us... -
Page 26: Connector Pin Assignments
Encoder CLK+ (MA+) Encoder CLK- (MA-) Encoder power Encoder power SLO+ Encoder Data+ (SLO+) SLO- Encoder Data- (SLO-) Encoder ground Page 26 of 28 PI (Physik Instrumente) L.P. 16 Albert Street, Auburn, MA 01501 Tel: 508-832-3456 Fax: 508-832-0506 Email: air@pi-usa.us... - Page 27 Analog Output 0 - AOUT 1- Analog Output 1 - INTERLOCK DB9-F Function Description +24VDC Interlock +24VDC Source INTLOCK1 Interlock +24VDC Input Page 27 of 28 PI (Physik Instrumente) L.P. 16 Albert Street, Auburn, MA 01501 Tel: 508-832-3456 Fax: 508-832-0506 Email: air@pi-usa.us...
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Page 28: Ec Declaration Of Conformity
Dispose of your old equipment according to international, national, and local rules and regulations. In order to fulfil its responsibility as the product manufacturer, Physik Instrumente (PI) GmbH & Co. KG undertakes environmentally correct disposal of all old PI equipment made available on the market after 13 August 2005 without charge.
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