Fig. 23 Periodic Service Schedule - E-Z-GO FLEET 1999 Technician's Repair And Service Manual

GENERAL INFORMATION & ROUTINE MAINTENANCE
Read all of Section B and this section before attempting any procedure. Pay particular attention to all Notes, Cautions and Warnings
FRONT WHEEL ALIGNMENT
PARKING (PARK) BRAKE
REAR SHOCK ABSORBERS
ENGINE ELECTRICAL SYSTEM
FUEL SYSTEM
THROTTLE/GOVERNOR LINKAGE
SEMI-ANNUAL - 125 HOURS
DIRECTION SELECTOR
KING PINS
STEERING ASSEMBLY
TIE RODS/LINKAGES
REAR AXLE
AIR CLEANER
ANNUAL - 250-300 HOURS
FRONT WHEEL BEARINGS
REAR AXLE
SERVICE BRAKES
ENGINE OIL
FUEL FILTER
OIL FILTER
SPARK PLUGS
MUFFLER/EXHAUST
TIMING BELT
VALVES
Page A-12
./ Check for unusual tire wear, align per FRONT SUSPENSION AND
STEERING section
./ Check for bent/binding linkage rod
./ Check for damage or wear to latch arm or catch bracket
+
Lubricate, use light oil. DO NOT LUBRICATE CABLES OR BRAKE LATCH
./ Check for oil leakage, loose mounting hardware
./ Check coil/spark plug wires for cracks/loose connections
./ Check for leaks at tank cap, lines, filters, pump, carburetor
./ Check fuel lines for cracks, deterioration
./ Check operation and governed speed
(includes items listed in previous tables & the following)
./ Check for wear and smooth movement (lubricate shaft with light oil if required)
./ Check shift cable spring length
./ Check for excessive play and tightness of retaining nuts
+
Lubricate, use wheel bearing grease
+
Lubricate linkage, use wheel bearing grease
+
Lubricate, use wheel bearing grease
./ Check for unusual noise and loose missing mounting hardware
./ Check filter element, clean/replace as required
(includes items listed in previous tables & the following)
+
Adjust (See FRONT SUSPENSION AND STEERING section)
+
Pack, use wheel bearing grease
./ Check lubricant, add lubricant (SAE 30 oil) as required
.... Replace after 5 years
+
Clean and adjust (See BRAKES section)
./ Check brake shoe linings, wear limit .06" (1.5 mm) (See BRAKES section)
.... Replace with SAE 1 0W-30 or 1 0W-40, that meets or exceeds SF, SG, CC oil DO
NOT OVERFILL
./ Check for dirt build-up, replace as required
+
Clean in solvent (at oil change), replace 'O' ring if required
+
Gap .028 - .030 (.71 - .76 mm) (replace if required)
./ Check mounting hardware, leaks at head and muffler gaskets
./ Check tension, signs of wear/damage, replace if worn or damaged
./ Check cold at cam (intake/exhaust), adjust as required

Fig. 23 Periodic Service Schedule

Repair and Service Manual