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All rights reserved. It is prohibited to reproduce this documentation, or any part thereof, without the prior written authorisation of KROHNE Messtechnik GmbH. Subject to change without notice. Copyright 2016 by KROHNE Messtechnik GmbH - Ludwig-Krohne-Str. 5 - 47058 Duisburg (Germany) www.krohne.com 10/2016 - 4003537403 - MA OPTIWAVE 1010 R03 en...
4.3.1 Non-Ex devices ........................28 4.3.2 Devices for hazardous locations................... 28 4.4 Protection category ......................29 4.5 Networks ........................30 4.5.1 General information......................30 4.5.2 Point-to-point connection ..................... 30 4.5.3 Multi-drop networks ......................31 10/2016 - 4003537403 - MA OPTIWAVE 1010 R03 en www.krohne.com...
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7.4 Availability of services ....................66 7.5 Returning the device to the manufacturer..............66 7.5.1 General information......................66 7.5.2 Form (for copying) to accompany a returned device............67 7.6 Disposal .......................... 67 www.krohne.com 10/2016 - 4003537403 - MA OPTIWAVE 1010 R03 en...
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9.7.1 Overview Basic-DD menu tree (positions in menu tree)............81 9.7.2 Basic-DD menu tree (details for settings)................81 10 Appendix 10.1 Order code ........................83 10.2 Spare parts ........................86 10.3 Accessories........................87 10.4 Glossary ........................88 11 Notes 10/2016 - 4003537403 - MA OPTIWAVE 1010 R03 en www.krohne.com...
This radar level transmitter can only be used if it is correctly installed and aligned on a bypass chamber. The bypass chamber must be metallic and electrically conductive. www.krohne.com 10/2016 - 4003537403 - MA OPTIWAVE 1010 R03 en...
1.4 Electromagnetic compatibility This radar level transmitter meets the requirements of the harmonized standard EN 61326-1: • Emissions: class A and class B • Immunity: basic, industrial and controlled environments 10/2016 - 4003537403 - MA OPTIWAVE 1010 R03 en www.krohne.com...
• whenever possible, mounting of the TLPR equipment shall be on top of the tank structure with the orientation of the antenna to point in a downward direction; • installation and maintenance of the TLPR equipment shall be performed by professionally trained individuals only. www.krohne.com 10/2016 - 4003537403 - MA OPTIWAVE 1010 R03 en...
2. This device must accept any interference received, including interference which may cause un- desired operation. Changes or modifications made to this equipment not expressly approved by KROHNE may void the FCC authorization to operate this equipment. This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules.
2. This device must accept any interference received, including interference which may cause un- desired operation. Changes or modifications made to this equipment not expressly approved by KROHNE may void the IC authorization to operate this equipment. This legal information is shown on the device nameplate.
The manufacturer reserves the right to alter the content of its documents, including this disclaimer in any way, at any time, for any reason, without prior notification, and will not be liable in any way for possible consequences of such changes. 10/2016 - 4003537403 - MA OPTIWAVE 1010 R03 en www.krohne.com...
This document is provided to help you establish operating conditions, which will permit safe and efficient use of this device. Special considerations and precautions are also described in the document, which appear in the form of icons as shown below. www.krohne.com 10/2016 - 4003537403 - MA OPTIWAVE 1010 R03 en...
In general, devices from the manufacturer may only be installed, commissioned, operated and maintained by properly trained and authorized personnel. This document is provided to help you establish operating conditions, which will permit safe and efficient use of this device. 10/2016 - 4003537403 - MA OPTIWAVE 1010 R03 en www.krohne.com...
3 DVD-ROM (including Handbook, Quick Start, Technical Datasheet and related software) 2.2 Device description OPTIWAVE 1010 is an FMCW radar designed for use with the BM 26 Advanced (a magnetic level indicator or MLI) or a bypass chamber. If the device is used with an MLI, it measures the distance to the float.
16) INFORMATION! Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate. 10/2016 - 4003537403 - MA OPTIWAVE 1010 R03 en www.krohne.com...
4 Degree of ingress protection (according to EN 60529 / IEC 60529) 5 Customer tag number 6 Date of manufacture 7 Serial number 8 Type code (defined in order) 9 Model name and number 10 Company name and address www.krohne.com 10/2016 - 4003537403 - MA OPTIWAVE 1010 R03 en...
2 Put the device on its side. We recommend that you use the packaging in which it was delivered. 3 Storage temperature range: -40...+85°C / -40...+185°F • Store the device in a dry and dust-free location. • Store the device in its original packing. 10/2016 - 4003537403 - MA OPTIWAVE 1010 R03 en www.krohne.com...
Obey the precautions that follow to make sure that the device is correctly installed. • Make sure that there is sufficient space on all sides. • Protect the signal converter from direct sunlight. • Do not subject the signal converter to heavy vibrations. www.krohne.com 10/2016 - 4003537403 - MA OPTIWAVE 1010 R03 en...
2 Ambient temperature Non-Ex devices: -40...+85°C / -40...+185°F Ex devices: see supplementary operating instructions 3 Process pressure Depends on the type of seal and process connection. Refer to the table that follows. 10/2016 - 4003537403 - MA OPTIWAVE 1010 R03 en www.krohne.com...
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Bypass chamber Process pressure temperature [°C] [°F] [barg] [psig] Metaglas® FKM/FPM with without -40...+120 -40...+248 -1...40 -14.5...580 Metaglas® Kalrez® 6375 without -20...+120 -4...+248 with Metaglas® EPDM with without -40...+120 -40...+248 Metaglas® www.krohne.com 10/2016 - 4003537403 - MA OPTIWAVE 1010 R03 en...
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7 Device with aluminium housing and distance piece The maximum ambient temperature for non-Ex devices is +85°C / +185°F. The process connection temperature must agree with the temperature limits of the gasket material. 10/2016 - 4003537403 - MA OPTIWAVE 1010 R03 en www.krohne.com...
3 Distance to top process connection (bypass chamber) = minimum distance (refer to the "basic parameters" menu in the DTM) 4 Distance to bottom process connection (bypass chamber) = maximum distance (refer to the "basic parameters" menu in the DTM) www.krohne.com 10/2016 - 4003537403 - MA OPTIWAVE 1010 R03 en...
1 Weather protection cover (with an R-clip to hold the cover on the clamp) 2 Device 3 Weather protection clamp (2 parts) 4 10 mm socket wrench (not supplied) 5 2 locking nuts 10/2016 - 4003537403 - MA OPTIWAVE 1010 R03 en www.krohne.com...
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1 Put the weather protection clamp around the top of the device. Attach the two locking nuts to the threads on the weather protection clamp. Tighten the locking nuts with a 10 mm socket www.krohne.com 10/2016 - 4003537403 - MA OPTIWAVE 1010 R03 en...
Do not remove the safety cable. 1 Remove the R-clip from the hole at the front of the weather protection cover. 2 Remove the weather protection cover. End of the procedure. 10/2016 - 4003537403 - MA OPTIWAVE 1010 R03 en www.krohne.com...
Electrical power to the output terminal energizes the device. The output terminal is also used for HART communication. ® CAUTION! Use the applicable electrical cables with the cable glands. Attach the ferrite choke (supplied with the device) to the electrical cable to prevent parasitic signals. www.krohne.com 10/2016 - 4003537403 - MA OPTIWAVE 1010 R03 en...
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Equipment needed: • Small slotted tip screwdriver (not supplied) • OPTIWAVE 1010 level transmitter attached to a BM 26 Advanced bypass level indicator • Ferrite choke. This part is supplied in a transparent plastic bag in the housing. • Electrical cable (not supplied) Procedure 1 Remove the housing cover.
(ATEX, IECEx etc.). You can find this documentation on the DVD-ROM delivered with the device or it can be downloaded free of charge from the website (Download Center). www.krohne.com 10/2016 - 4003537403 - MA OPTIWAVE 1010 R03 en...
• Make sure that the electrical cable agrees with the national electrical code. • Make a loop of cable in front of the device 1 to prevent leakage into the housing. • Tighten the cable feedthrough 2. 10/2016 - 4003537403 - MA OPTIWAVE 1010 R03 en www.krohne.com...
Figure 4-5: Point-to-point connection (non-Ex) 1 Address of the device (0 for point-to-point connection) 2 4...20 mA + HART® 3 Resistor for HART® communication 4 Power supply 5 HART® converter 6 HART® communication software www.krohne.com 10/2016 - 4003537403 - MA OPTIWAVE 1010 R03 en...
1 Address of the device (each device must have a different address in multidrop networks) 2 4 mA + HART® 3 Resistor for HART® communication 4 Power supply 5 HART® converter 6 HART® communication software 10/2016 - 4003537403 - MA OPTIWAVE 1010 R03 en www.krohne.com...
For more data about how to use the DTM in PACTware, refer to on page 41. For more data about the menu tree for the Basic-DD, AMS and PDM, refer to Description of HART interface on page 78. www.krohne.com 10/2016 - 4003537403 - MA OPTIWAVE 1010 R03 en...
1 Install Microsoft® .NET Framework 2.0. 2 Install PACTware™ 4.1 or later version. 3 Install the OPTIWAVE 1010 DTM on your workstation or your portable computer. Follow the instructions in the Installation wizard. 4 Plug the HART modem into your computer (Serial or USB HART® modem). If you are using a USB®...
Device > Measured value > Measurements • Open the window from the Project Project Project Project window. Right click on the device (OPTIWAVE 1010 OPTIWAVE 1010 OPTIWAVE 1010) in the OPTIWAVE 1010 project list, then click on Measured value > Measurements Measured value >...
Device > Measured value > Analysis. • Open the window from the Project Project Project Project window. Right click on the device (OPTIWAVE 1010 OPTIWAVE 1010 OPTIWAVE 1010) in the OPTIWAVE 1010 project list, then click on Measured value > Analysis Measured value >...
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• Make a selection from the available positions on the screen. • Release the mouse button. End of the procedure. The graph will appear in its new position. 10/2016 - 4003537403 - MA OPTIWAVE 1010 R03 en www.krohne.com...
• Open the window from the main toolbar. Click on Device > Diagnosis Device > Diagnosis Device > Diagnosis Device > Diagnosis. • Open the window from the Project Project window. Right click on the device (OPTIWAVE 1010 OPTIWAVE 1010) in the Project Project OPTIWAVE 1010...
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1 Summary: status of the device since the last check. Click on the list for more data about an applicable error 2 Data about the applicable error and the recommended solution 3 Number of errors found by the device since the last check 4 Button to update the device status 10/2016 - 4003537403 - MA OPTIWAVE 1010 R03 en www.krohne.com...
Device > Simulation. Device > Simulation Device > Simulation • Open the window from the Project Project Project Project window. Right click on the device (OPTIWAVE 1010 OPTIWAVE 1010 OPTIWAVE 1010) in the OPTIWAVE 1010 project list, then click on Simulation Simulation Simulation Simulation.
• Click on "OK" to save changes or "Cancel" to cancel the new configuration. • Double click on the "OPTIWAVE 1010" item in the Device Catalog window. This step will add the device DTM to the project structure in the Project pane.
Figure 6-2: Click on the "Load from Device" icon in the main toolbar • Click on this icon (you can find this icon below the main toolbar). End of the procedure. www.krohne.com 10/2016 - 4003537403 - MA OPTIWAVE 1010 R03 en...
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OPERATION OPTIWAVE 1010 Procedure 3: Right click on the "OPTIWAVE 1010" element in the Project window Figure 6-3: Right click on the "OPTIWAVE 1010" element in the Project window • Right click on the "OPTIWAVE 1010" element in the Project window.
Figure 6-5: Click on the "Store to device" icon in the main toolbar • Click on this icon (you can find this icon below the main toolbar). End of the procedure. www.krohne.com 10/2016 - 4003537403 - MA OPTIWAVE 1010 R03 en...
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OPERATION OPTIWAVE 1010 Procedure 3: Right click on the "OPTIWAVE 1010" element in the Project window Figure 6-6: Right click on the "OPTIWAVE 1010" element in the Project window • Right click on the "OPTIWAVE 1010" element in the Project window.
DTM settings DTM settings Use this menu to change how the status display shows data at the top of the DTM DTM settings DTM settings window. www.krohne.com 10/2016 - 4003537403 - MA OPTIWAVE 1010 R03 en...
If the value is too large or too small, a red exclamation mark is shown adjacent to the incorrect value: Figure 6-9: Exclamation mark (!): the value is too large or too small 10/2016 - 4003537403 - MA OPTIWAVE 1010 R03 en www.krohne.com...
Right click on the text for data about parameters. A tooltip shows the default value, data set value (new value), minimum value and maximum value of the menu item. Figure 6-10: Data about parameters – values www.krohne.com 10/2016 - 4003537403 - MA OPTIWAVE 1010 R03 en...
Figure 6-11: Login/Logout menu Procedure: How to log in as a supervisor • (a) Double click on the "OPTIWAVE 1010" element in the project structure (Project pane) or (b) Right click on "OPTIWAVE 1010" element in the project structure (Project pane) and select "Parameter"...
OPERATION OPTIWAVE 1010 • (a) Double click on the "OPTIWAVE 1010" element in the project structure (Project pane) or (b) Right click on "OPTIWAVE 1010" element in the project structure (Project pane) and select "Parameter" in the drop-down list box.
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• Click on the "tick" button at the bottom of the window to complete the procedure. INFORMATION! Only approved personnel can use the service password. For more data, please speak to your supplier. 10/2016 - 4003537403 - MA OPTIWAVE 1010 R03 en www.krohne.com...
• Firmware version • Configuration changed counter • Software revision • Hardware revision • Complete device serial number • Electronic serial number • Electronics and housing serial number • Sales order number www.krohne.com 10/2016 - 4003537403 - MA OPTIWAVE 1010 R03 en...
(4) Tube internal diameter (4) Tube internal diameter This value is set at the factory and must not be changed. (4) Tube internal diameter (4) Tube internal diameter Figure 6-15: Basic parameters menu 10/2016 - 4003537403 - MA OPTIWAVE 1010 R03 en www.krohne.com...
0 s, 10 s, 20 s, 30 s, delay error value. The error value shows that there is a 1 min, 2 min, 5 min, measurement error. min= minutes and s= seconds. 10 min, 15 min www.krohne.com 10/2016 - 4003537403 - MA OPTIWAVE 1010 R03 en...
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"distance". The electrical current value (20 mA) of the end point is set in Output range Output range Output range Output range in the Current output Current output Current output Current output menu. 10/2016 - 4003537403 - MA OPTIWAVE 1010 R03 en www.krohne.com...
If this function is not in operation, the device looks for the largest signal at a distance larger than the minimum distance. www.krohne.com 10/2016 - 4003537403 - MA OPTIWAVE 1010 R03 en...
Ti L=292 (length is 292 mm / 11.50¨) MZ 4003777805 0.81...0.98 50.57...61.18 316L L=297 (length is 297 mm / 11.69¨) MZ 4003777804 0.98...1.20 61.18...74.91 INFORMATION! Enter the density value in kg/L only. 10/2016 - 4003537403 - MA OPTIWAVE 1010 R03 en www.krohne.com...
"Parameters" window and change the length unit to ft (feet) ft (feet) ft (feet) ft (feet) or in (inches) in (inches) in (inches). in (inches) Figure 6-19: HART menu 1 Tag name 2 Length unit www.krohne.com 10/2016 - 4003537403 - MA OPTIWAVE 1010 R03 en...
"disabled", the status display will show a gray screen. Update interval This menu item changes the interval between device min-max: 30 s status checks. 15…3600 s s = seconds 10/2016 - 4003537403 - MA OPTIWAVE 1010 R03 en www.krohne.com...
Peak lost in tank bottom the same time as the error "no Information Peak lost in blocking distance measuring value". Error handling For data on errors, refer to on page 61. www.krohne.com 10/2016 - 4003537403 - MA OPTIWAVE 1010 R03 en...
If necessary, install the device signals received by the antenna. The correctly or speak to the supplier. measurement is not correct. The device will automatically increase this window to find the correct signal. 10/2016 - 4003537403 - MA OPTIWAVE 1010 R03 en www.krohne.com...
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There is a risk that the product will blocking distance. overflow and/or cover the device. 1 This error message does not have an effect on the current output signal www.krohne.com 10/2016 - 4003537403 - MA OPTIWAVE 1010 R03 en...
64. For more data on how to prepare the device before you send it back to the supplier, refer to Returning the device to the manufacturer on page 66. 10/2016 - 4003537403 - MA OPTIWAVE 1010 R03 en www.krohne.com...
7.2.2 How to replace the signal converter Equipment needed: • 5 mm Allen wrench (not supplied) • OPTIWAVE 1010 level transmitter attached to a BM 26 Advanced bypass level indicator Spare parts • New housing and electronics block. For more data, refer to on page 86.
3 years after delivery of the last production run for the device. This regulation only applies to spare parts which are subject to wear and tear under normal operating conditions. 10/2016 - 4003537403 - MA OPTIWAVE 1010 R03 en www.krohne.com...
• such dangerous substances, • to enclose a certificate with the device confirming that is safe to handle and stating the product used. www.krohne.com 10/2016 - 4003537403 - MA OPTIWAVE 1010 R03 en...
The user must dispose of the WEEE to a designated collection point for the recycling of WEEE or send them back to our local organisation or authorised representative. 10/2016 - 4003537403 - MA OPTIWAVE 1010 R03 en www.krohne.com...
4 Distance to product surface, where change in frequency is proportional to distance 5 Differential time delay, Δt 6 Differential frequency, Δf 7 Frequency transmitted 8 Frequency received 9 Frequency 10 Time www.krohne.com 10/2016 - 4003537403 - MA OPTIWAVE 1010 R03 en...
A special float with a target is installed in the bypass chamber and used to calibrate the device Operating conditions Temperature Temperature Temperature Temperature Ambient temperature -40…+85°C / -40…+185°F Ex: see supplementary operating instructions or approval certificates Storage temperature -40…+85°C / -40…+185°F 10/2016 - 4003537403 - MA OPTIWAVE 1010 R03 en www.krohne.com...
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Stainless steel version: Metaglas® process seal with O-ring Cable gland Standard: none Options: Plastic (Non-Ex: black, Ex ia-approved: blue); nickel-plated brass; stainless steel Weather protection (option) Stainless steel (1.4404 / 316L) www.krohne.com 10/2016 - 4003537403 - MA OPTIWAVE 1010 R03 en...
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IECEx KIW 15.0012 X Ex ia IIIC T120°C Db (stainless steel housing only); Ex db IIC T6...T4 Ga/Gb (stainless steel housing only); Ex tb IIIC T120°C Db (stainless steel housing only) 10/2016 - 4003537403 - MA OPTIWAVE 1010 R03 en www.krohne.com...
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4 HART® is a registered trademark of the HART Communication Foundation 5 Tx = T6...T4 (without a distance piece) or T6...T3 (with a distance piece) www.krohne.com 10/2016 - 4003537403 - MA OPTIWAVE 1010 R03 en...
X: Distance from the top process connection [inches] Y: Accuracy [+yy¨ / -yy¨] 1: 7.9¨ 2: Float offset. Refer to the "Basic parameters" menu in the DTM for the float offset value. 10/2016 - 4003537403 - MA OPTIWAVE 1010 R03 en www.krohne.com...
2: Float offset. Refer to the "Basic parameters" menu in the DTM for the float offset value. 3: 7.9¨ 8.4 Minimum power supply voltage Use these graphs to find the minimum power supply voltage for a given current output load. www.krohne.com 10/2016 - 4003537403 - MA OPTIWAVE 1010 R03 en...
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Figure 8-7: Minimum power supply voltage for an output of 22 mA at the terminal (devices with a Hazardous Location approval (Ex ia)) X: Power supply U [VDC] Y: Current output load R [Ω] 10/2016 - 4003537403 - MA OPTIWAVE 1010 R03 en www.krohne.com...
0.55 0.55 0.55 f f f f 42.4 1.67 42.4 1.67 42.4 1.67 g g g g 3.54 3.54 3.54 h h h h 64.5 2.54 6.47 2.36 www.krohne.com 10/2016 - 4003537403 - MA OPTIWAVE 1010 R03 en...
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Non-Ex / intrinsically-safe (Ex ia) / Explosion proof (Ex db) / Protected by enclosure (Ex tb) Non-Ex / intrinsically-safe (Ex ia) / Explosion proof (Ex db) / Protected by enclosure (Ex tb) Standard 3.85 8.49 5.18 11.42 — — — — 10/2016 - 4003537403 - MA OPTIWAVE 1010 R03 en www.krohne.com...
QV (Fourth Variable) can be assigned to any of the device variables. The HART® dynamic variable PV is always connected to the HART® current output which is, for example, assigned to level measurement. 10/2016 - 4003537403 - MA OPTIWAVE 1010 R03 en www.krohne.com...
9.6.2 Operation The DTM and the device's local display use almost the same procedures to operate the signal Operation converter. For more data, refer to on page 41. www.krohne.com 10/2016 - 4003537403 - MA OPTIWAVE 1010 R03 en...
/ Level Data Quality / Level Limit Status Overview Distance Distance Value / Distance Data Quality / Distance Limit Status Elec temp Temperature Value / Temperature Data Quality Temperature Limit Status 10/2016 - 4003537403 - MA OPTIWAVE 1010 R03 en www.krohne.com...
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1 This menu is only available if the menu item "Set Access Level" is set to "Service". Go to Detailed Setup > Device Information > Param- eter Protection to find the menu item "Set Access Level". www.krohne.com 10/2016 - 4003537403 - MA OPTIWAVE 1010 R03 en...
10.1 Order code The measuring system has 2 parts: • The OPTIWAVE 1010 radar (FMCW) level transmitter. Give the order code – refer to the table that follows. • The BM26 Advanced (magnetic level indicator (MLI) or bypass chamber). Give the order code –...
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Order code (complete this code on the VF01 VF01 Order code (complete this code on the Order code (complete this code on the pages that follow) pages that follow) pages that follow) pages that follow) www.krohne.com 10/2016 - 4003537403 - MA OPTIWAVE 1010 R03 en...
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3 For the stainless steel housing only. The bypass chamber or BM 26 Advanced must be approved for ATEX applications. 4 The dust approval is only applicable to the stainless steel housing. 5 For the stainless steel housing only 6 Pending 10/2016 - 4003537403 - MA OPTIWAVE 1010 R03 en www.krohne.com...
It is used for the controlled emission and collection of radar signals. Operators Operators Users who can choose how to display measurements. They cannot Operators Operators configure the device in supervisor mode. www.krohne.com 10/2016 - 4003537403 - MA OPTIWAVE 1010 R03 en...
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They identify and measure the level of the tank contents. Supervisor Supervisor Supervisor Supervisor Users who can configure the device in supervisor mode. They cannot configure the device in service mode. 10/2016 - 4003537403 - MA OPTIWAVE 1010 R03 en www.krohne.com...
NOTES OPTIWAVE 1010 10/2016 - 4003537403 - MA OPTIWAVE 1010 R03 en www.krohne.com...
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• Process Analysis • Services Head Office KROHNE Messtechnik GmbH Ludwig-Krohne-Str. 5 47058 Duisburg (Germany) Tel.: +49 203 301 0 Fax: +49 203 301 10389 info@krohne.com The current list of all KROHNE contacts and addresses can be found at: www.krohne.com...
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