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Summary of Contents for Lincoln Electric Air Vantage 600

  • Page 3: Table Of Contents

    CONTENTS 1.0 Information ................5 Foreword ............5 1.2 Important Safety Notice ..........5 1.3 Safety Messages ............6 1.4 Warranty ..............9 VMAC Standard Warranty (Limited) ........ 9 VMAC Lifetime Warranty (Limited) ........9 Warranty Registration ............. 9 1.5 System ..............10 1.6 Auxiliary Air Tank .............
  • Page 4 4.6 Electrical Components ..........37 4.7 Hoses and tubing ............38 4.8 Fastener Pack - 3800889 .......... 39 4.9 Optional G8803 PTO Kit – A700225......42 4.9.1 Optional G8803 PTO Kit Fastener Pack – 3801125 43 4.9.2 Optional G8803 PTO Kit Assembly – 4800722 ..44 4.9.3 P200052 Clutch Assembly ........
  • Page 5 Trademarks: S700162 and VMAC are registered trademarks of VMAC, Division of Mangonel Corporation Lincoln is a trademark of The Lincoln Electric Company Loctite is a registered trademark of Loctite Corporation Notice: Manuals and products are subject to change without notice To order parts, contact your VMAC dealer.
  • Page 6 Serial Number Breakdown Description P120144|X|X|X|000X Part Revision Year Month Manufacturing A - H, J - N, P, R, T - W, Y ONLY AS PER ASME STANDARD: Y14.35M YEAR MONTH X - 2009 A - JANUARY Y - 2010 B - FE BRUARY Z - 2011 C - MARCH A - 2012...
  • Page 7: Information

    1.0 Information 1.1 Foreword This manual provides maintenance, repair and troubleshooting instruction for the S700162 air compressor system. Proper and regular servicing provides continued high performance and long life at low cost. For more information contact VMAC. KEEP THIS MANUAL WITH THE WELDING/AIR COMPRESSOR UNIT FOR USER REFERENCE 1.2 Important Safety Notice The information contained in this manual is based on sound...
  • Page 8: Safety Messages

    1.3 Safety Messages This symbol is used to call your attention to instructions concerning your personal safety. Watch for this symbol; it points out important safety precautions, it means, “attention, become alert! Your personal safety is involved. Read the message that follows and be alert to the possibility of personal injury or death.
  • Page 9 This manual contains various warnings, cautions and notices that must be observed to reduce the risk of personal injury during service or repair and the possibility that improper service or repair may damage the equipment or render it unsafe. Be aware that it is impossible to warn of all the possible hazardous consequences that might result from failure to follow these instructions.
  • Page 10 The compressor system is under sufficient pressure that a leak could force the air/oil mixture through the skin directly into your bloodstream. This will cause death. Never adjust or attempt to make any repairs to the compressor system while engine is running. Components and hoses under pressure could separate suddenly and fly out and cause serious injury or death.
  • Page 11: Warranty

    1.4 Warranty VMAC Standard Warranty (Limited) For complete warranty information, including both our VMAC Standard Warranty (Limited) and VMAC Lifetime Warranty (Limited) requirements, please refer to our current published warranty located at: www.vmacair.com/warranty If you do not have access to a computer, please contact us and we will be happy to send you our warranty.
  • Page 12: System

    1.5 System The compressor system is protected from over pressurization by a mechanical inlet control in the compressor that regulates airflow in response to the demand. There is also a 200 PSI (1,379 kPa) pressure relief valve in the air/oil separation tank to protect the system from over pressurization.
  • Page 13: Auxiliary Air Tank

    1.6 Auxiliary Air Tank If an auxiliary air tank is to be used with this system the following setup MUST be followed. Failure to observe this procedure will result in damage to the system. 1. The auxiliary air tank must be connected to the supply valve. 2.
  • Page 14: Routine Maintenance

    2.0 Routine Maintenance Impact damage and premature bearing failure may occur in the compressor bearings if the system is not operated on a regular basis due to vibration caused by engine operation. Operate the system at least every 30 days for 15 minutes at no load to ensure bearing lubrication and rotation.
  • Page 15: Maintenance Schedule

    2.1 Maintenance Schedule The following maintenance schedule should be adhered to, to assure good performance and long service life. The hours indicated are those displayed on the compressor hour meter. Service should be performed at the lesser of the two intervals, whichever occurs first. Check the Illustrated Parts List for replacement part numbers or call VMAC.
  • Page 16: Start-Up Procedure

    2.2 Start-up Procedure Read all the service procedures and safety warnings before operating the compressor. The unit must be level or must not exceed 35°, as higher angles will affect lubrication and oil and air separation. 2.2.1 Make sure the air operated equipment is securely connected to the pressure supply valve and turned OFF.
  • Page 17: Shutdown Procedure

    2.3 Shutdown Procedure 2.3.1 Turn OFF the air equipment connected to the supply valve. 2.3.2 Close the supply valve. 2.3.3 Turn the compressor ON-OFF switch to the OFF position. 2.3.4 Allow the engine to return to the low idle state. 2.3.5 Shutdown the engine according to the instructions in the Lincoln Welder’s Owners Manual.
  • Page 18 The compressor system is a closed loop. After draining oil, there will be some residual oil remaining in various components of this system. Use caution when re-filling the system with oil to ensure that the oil level does not exceed the high mark indicated on the dipstick. Overfilling could lead to oil in the discharge air.
  • Page 19: Check Pressure Supply Valve

    2.4.6 Inspect the O-ring on the dipstick for abrasions or nicks. Replace the O-ring if damaged. Install the oil level dipstick and tighten it securely. 2.4.7 Start the engine following the start-up procedure number 2.2. 2.4.8 Turn the compressor switch on the control panel to the ON position.
  • Page 20: Check Compressor For Damage

    2.7.3 Examine the hoses and air lines for cuts or cracks. 2.7.4 If any of the air lines or hoses show damage they should be replaced by an authorized VMAC or Lincoln Electric Service Centre before operating the equipment. VMAC – Vehicle Mounted Air Compressors...
  • Page 21 VMAC – Vehicle Mounted Air Compressors Toll Free: 1-888-241-2289 Local: 250-740-3200 Fax: 1-250-740-3201...
  • Page 22: Change Compressor Oil

    2.8 Change compressor oil Follow all safety precautions. 2.8.1 Clean debris and dust from the area around the drain valve of the oil/air separator tank to prevent contamination. 2.8.2 Insert a hose over the air/oil separator tank’s drain valve outlet and open the valve to drain the oil into a container large enough to hold at least 1-1/2 US Gallons (6 liters).
  • Page 23: Change Compressor Oil Filter

    Dispose of the oil in accordance with the Environmental Protection Laws in your location. 2.8.4 Remove and replace the oil filter at this time following procedure number 2.9. 2.8.5 Clean debris and dust from the area around the oil level dipstick of the air/oil separator tank to prevent contamination.
  • Page 24 2.9.1 Clean debris and dust from the area around the manifold block and the filter to prevent contamination. 2.9.2 Remove the filter by turning it counterclockwise using a suitable filter wrench. Check the filter to make sure that the threaded nipple did not unscrew with the filter.
  • Page 25: Change Compressor Air Filter

    Air filter assembly and air filter element are supplied by Lincoln Electric Company. Please your contact a Lincoln Electric service representative for replaceable components 2.10.1 Clean loose dust and debris from the area around the filter cover to prevent contaminants from entering the system.
  • Page 26: Change Coalescing Filter

    2.11 Change coalescing filter Follow all safety precautions. Do not use a screwdriver punched into the side of the filter, as this practice can damage the scavenging tube and screen. VMAC – Vehicle Mounted Air Compressors Toll Free: 1-888-241-2289 Local: 250-740-3200 Fax: 1-250-740-3201...
  • Page 27 Check the filter to make sure that the threaded nipple did not unscrew with the filter. If it is in the filter, remove it carefully to avoid thread damage, clean the threads and then coat the threads that go into manifold block with a small amount of Loctite blue and install it into the manifold block.
  • Page 28: Electrical

    2.12 Electrical The air compressor electrical system receives power from the main engine RUN-STOP switch, on the control panel, when the switch is in the RUN position. The compressor switch is turned to ON to start the compressor producing high pressure air. If the compressor’s oil temperature goes above 290°F (143°C) the thermal switch located in the primary air oil separator will disengage the compressor clutch and illuminate the ‘Compressor Protection’...
  • Page 29: System Diagnosis

    Electrical testing should be performed according to the processes described in the troubleshooting charts and in conjunction with the manuals provided by Lincoln Electric. VMAC – Vehicle Mounted Air Compressors Toll Free: 1-888-241-2289 Local: 250-740-3200...
  • Page 30 SYMPTOM POSSIBLE CAUSE CORRECTIVE ACTION Frequent relief valve Pressure control line Remove and clear the line operation plugged or frozen System still at high Wait for system blow-down or pressure bleed off all system pressure Defective relief valve Replace the valve Compressor does not High system pressure Clutch will not engage with...
  • Page 31: Illustrated Parts Lists

    4.0 Illustrated Parts Lists 4.1 Manifold/filters and Check/supply valve 9300123 - Manifold Assembly VMAC – Vehicle Mounted Air Compressors Toll Free: 1-888-241-2289 Local: 250-740-3200 Fax: 1-250-740-3201...
  • Page 32 Item Part # Description 9300069 MANIFOLD MACHINING 4900203 CONN, STEEL, 90, #8 MJIC - #8 MORB 4900035 NIPPLE, STEEL STR THRD, 3/4 - 16 9300007 ADAPTER 9300025 ASSEMBLY, SCAVENGE TUBE 3600079 OIL SEPARATOR, SPIN-ON 4900133 ELBOW, STEEL,JIC/O-RING, 1 1/16-12 5400579 LOCTITE,567,THREADSEALANT,HIGH TEMP 5400396 LOCTITE, 242, BLUE...
  • Page 33 4800527-Supply Valve Assembly Item Part # Description 3600074 VALVE, BALL, NPT-NPT, 3/4-3/4 4900033 CONNECTOR, STEEL NPT-JIC, 3/4 - 3/4 5400579 LOCTITE,567,THREADSEALANT,HIGH TEMP 5830133 O-RING, VITON, #12 VMAC – Vehicle Mounted Air Compressors Toll Free: 1-888-241-2289 Local: 250-740-3200 Fax: 1-250-740-3201...
  • Page 34: Air/Oil Separator Tank And Cooler

    4.2 Air/Oil Separator Tank and Cooler 9300077 (Tank Assembly) & 9300117 (Cooler Assembly) Item Part # Description 4900033 CONNECTOR, STEEL NPT-JIC, 3/4 - 3/4 5000089 CONNECTOR, BRASS NPT- SAE, 3/8 - 1/2 4900079 ELBOW, STEEL,90 DEG,3/4 NPT-3/4 JIC 3550691 ASSEMBLY, THERMOSTAT 290F 3600054 VALVE, SAFETY 200 PSI 9300076...
  • Page 35: Compressor And Drive Components

    4.3 Compressor and drive components P120144 - Compressor Assembly Item Part # Description P120145 ASSEMBLY, COMPRESSOR 9300122 INLET VALVE, W/ FITTINGS 4900045 PLUG, STEEL HEX SAE/O-RING PORT 4300076 PIPE FTG, PLUG SKT HEAD, 1/8 5000162 CONNECT,BRASS NPT-POLY,3/16-1/8 NPT 5830004 O-RING, VITON, 3 1/8 ID X 1/8 3500156 TUBING, PVC ALPHA BLACK, 2 - 100 1540550...
  • Page 36 Item Part # Description 1100195 BRACKET, MAIN, DEUTZ 2.9 3300036 TENSIONER 7C3Z-6B209-D 5400396 LOCTITE, 242, BLUE 4800598 - Main Bracket Assembly Item Part # Description 1800217 PULLEY, CRANK, DEUTZ 2.9 1650362 BELT, K060465, 46.5 VMAC – Vehicle Mounted Air Compressors Toll Free: 1-888-241-2289 Local: 250-740-3200 Fax: 1-250-740-3201...
  • Page 37: Pressure Switch Assembly

    4.4 Pressure Switch Assembly 4800612 – Pressure Switch Assembly Item Part # Description 5000178 CONNECTOR, BRASS BULKHEAD, 1/8 1200628 BRACKET, PRESSURE SWITCH 5000165 ELBOW,90, BRASS NPT-POLY, 1/8-3/16 5400579 LOCTITE,567,THREADSEALANT,HIGH TEMP 3501068 SWITCH PRESSURE N.C. 2PSI 3501241 BOOT, PRESSURE SWITCH 3550861 PIGTAIL, PRESSURE SWITCH, VIOLET 3550860 PIGTAIL, PRESSURE SWITCH, BLUE...
  • Page 38: Solenoid Assembly

    4.5 Solenoid Assembly 4800645 – Solenoid Assembly Item Part # Description 1200764 BRACKET, SOLENOID 5000201 CONNECTOR,BRASS, NPT-POLY, 1/4-3/16 5000202 TEE, STREET, EXTRUDED, 1/4 4500105 MUFFLER, SINTERED EXHAUST, 1/4" 1500632 SCREW, PHMS, M5 X 10 3550880 ASSY, VALVE, SOLENOID, N.O., GT 5400579 LOCTITE,567,THREADSEALANT,HIGH TEMP 5400396...
  • Page 39: Electrical Components

    4.6 Electrical Components Item Part # Description 3550849 Harness S700162 VMAC – Vehicle Mounted Air Compressors Toll Free: 1-888-241-2289 Local: 250-740-3200 Fax: 1-250-740-3201...
  • Page 40: Hoses And Tubing

    4.7 Hoses and tubing Item Part # Description 1772059 Hose, crimped, 3/4 in x 59 in 1752049 Hose, crimped 1/2 in x 49 in 1752020 Hose, crimped 1/2 in x 20 in 1771057 Hose, crimped, 3/4 in x 57 in 1772017 Hose, crimped, 3/4 in x 17 in 1752065...
  • Page 41: Fastener Pack - 3800889

    4.8 Fastener Pack - 3800889 Item # Part # Qty. Description 3800890 FASTENER PACK, SOLENOID 1520570 BOLT,HHCS FL LK PL, M8 X 1.25 X 16 1560515 NUT, M8 X 1.25 FL PL 3800709 FAST PACK, TANK INSTALLATION 1530282 BOLT, SHCS NC G8, 5/16 X 3/4 BUTTON 1500618 SCREW, BHSC 5/16-18 X 1.0 LG 3800891...
  • Page 42 4900047 ELBOW, STEEL JIC, 90 DEG, 1/2-1/2 VMAC – Vehicle Mounted Air Compressors Toll Free: 1-888-241-2289 Local: 250-740-3200 Fax: 1-250-740-3201...
  • Page 43 Fastener Packs VMAC – Vehicle Mounted Air Compressors Toll Free: 1-888-241-2289 Local: 250-740-3200 Fax: 1-250-740-3201...
  • Page 44: Optional G8803 Pto Kit - A700225

    4.9 Optional G8803 PTO Kit – A700225 ITEM # PART # DESCRIPTION 3200491 BRACKET, PTO 4800722 ASSEMBLY, PTO, SAE A 1200898 BRACE, PTO 1610367 BELT, K060696, 69.6 3801125 FASTENER PACK, A700225 VMAC – Vehicle Mounted Air Compressors Toll Free: 1-888-241-2289 Local: 250-740-3200 Fax: 1-250-740-3201...
  • Page 45: Optional G8803 Pto Kit Fastener Pack - 3801125

    4.9.1 Optional G8803 PTO Kit Fastener Pack – 3801125 ITEM # PART # DESCRIPTION 1570510 WASHER, FLAT, 8MM X 20MM 1300040 IDLER, SERP, 6-RIB BACK, 76MM 1520648 BOLT, HHCS, G8.8, M8 X 1.25 X 140 1520571 BOLT,HHCS FLHD PL, M10 X 1.5 X 30 1570496 WASHER, FENDER, 10MM X 30MM 1520581...
  • Page 46: Optional G8803 Pto Kit Assembly - 4800722

    4.9.2 Optional G8803 PTO Kit Assembly – 4800722 ITEM # PART # DESCRIPTION 3200490 HOUSING, PTO, SAE A P200052 CLUTCH, COMPLETE, PTO JUMPER WIRE 1510522 BOLT, HHCS NC G8 FL LK PL,1/4 X 1/2 2200133 CLAMP, INSULATED DOUBLE TUBE, 1/4 4.9.3 P200052 Clutch Assembly ITEM # PART #...
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  • Page 50: Warranty Registration

    5.0 Warranty Registration This form must be fully completed and returned to VMAC at the time of purchase. Warranty may be void if this form is not received by VMAC within 30 days of installation. VMAC’s Warranty policy and registration can be viewed online at: www.vmacair.com/warranty Lincoln Dealer Information Company Name: __________________________________________...

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