Lincoln Electric DUAL VANTAGE 800 Operator's Manual
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Lincoln Electric DUAL VANTAGE 800 Operator's Manual

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Operator's Manual
DUAL VANTAGE
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www.lincolnelectric.com/register
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Date Purchased
Code: (ex: 10859)
Serial: (ex: U1060512345)
IM10355
| Issue D ate July-16
© Lincoln Global, Inc. All Rights Reserved.
®
800
For use with machines having Code Numbers:
12590
Need Help? Call 1.888.935.3877
to talk to a Service Representative
Hours of Operation:
8:00 AM to 6:00 PM (ET) Mon. thru Fri.
After hours?
Use "Ask the Experts" at lincolnelectric.com
A Lincoln Service Representative will contact you
no later than the following business day.
For Service outside the USA:
Email: globalservice@lincolnelectric.com

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Summary of Contents for Lincoln Electric DUAL VANTAGE 800

  • Page 1 Operator’s Manual ® DUAL VANTAGE For use with machines having Code Numbers: 12590 Need Help? Call 1.888.935.3877 Register your machine: to talk to a Service Representative www.lincolnelectric.com/register Authorized Service and Distributor Locator: Hours of Operation: www.lincolnelectric.com/locator 8:00 AM to 6:00 PM (ET) Mon. thru Fri. Save for future reference After hours? Use “Ask the Experts”...
  • Page 2 THANK YOU FOR SELECTING A QUALITY PRODUCT BY KEEP YOUR HEAD OUT OF THE FUMES. DON’T get too close to the arc. LINCOLN ELEC TRIC. Use corrective lenses if necessary to stay a reasonable distance away from the arc. READ and obey the Safety Data PLEASE EXAMINE CARTON AND EQUIPMENT FOR Sheet (SDS) and the warning label DAMAGE IMMEDIATELY...
  • Page 3 W117.2-1974. A Free copy of “Arc Welding Safety” booklet E205 is available from the Lincoln Electric Company, 2.d. All welders should use the following procedures in order to 22801 St. Clair Avenue, Cleveland, Ohio 44117-1199.
  • Page 4 SAFETY ELECTRIC SHOCK ARC RAYS CAN BURN. CAN KILL. 3.a. The electrode and work (or ground) circuits are 4.a. Use a shield with the proper filter and cover plates to protect your electrically “hot” when the welder is on. Do eyes from sparks and the rays of the arc when welding or not touch these “hot”...
  • Page 5 SAFETY WELDING AND CUTTING CYLINDER MAY EXPLODE IF SPARKS CAN CAUSE DAMAGED. FIRE OR EXPLOSION. 7.a. Use only compressed gas cylinders containing the correct shielding gas for the process used 6.a. Remove fire hazards from the welding area. If and properly operating regulators designed for this is not possible, cover them to prevent the welding sparks the gas and pressure used.
  • Page 6 2004/108/EC. It was manufactured in conformity with a national standard that implements a harmonized standard: EN 60974-10 Electromagnetic Compatibility (EMC) Product Standard for Arc Welding Equipment. It is for use with other Lincoln Electric equipment. It is designed for industrial and professional use. Introduction All electrical equipment generates small amounts of electromagnetic emission.
  • Page 7 SAFETY Electromagnetic Compatibility (EMC) The size of the surrounding area to be considered will depend on the structure of the building and other activities that are taking place. The surrounding area may extend beyond the boundaries of the premises. Methods of Reducing Emissions Mains Supply Welding equipment should be connected to the mains supply according to the manufacturer’s recommenda- tions.

  • Page 8: Table Of Contents

    Remote Control ........................A-6 Auxiliary Power Receptacles ....................A-6 Standby Power Connections ..................A-6, A-7 Connection of Lincoln Electric Wire Feeders..............A-8, A-9 Connection of Wire Feeders with Control Cable (14 Pin).............A-8 Connection of Across the Arc Wire Feeders ................A-9 Electrical Device use with this Product................A-10 ________________________________________________________________________________ Operation.........................Section B...
  • Page 9 TABLE OF CONTENTS Maintenance.......................Section D Safety Precautions ....................D-1 Routine and Periodic Maintenance ...............D-1 Engine Maintenance ..................D-1 Air Filter......................D-1 Service Instructions for Engine Air Cleaner............D-2 Fuel Filters ......................D-3 Cooling System....................D-3 Battery Handling .....................D-4 Charging the Battery .....................D-4 Servicing Muffler with Internal Spark Arrester ............D-4 Nameplate / Warning Decal Maintenance .............D-5 Welder / Generator Maintenance ................D-5 Engine Maintenance Components ................D-5...

  • Page 10: Installation

    DUAL VANTAGE ® INSTALLATION INSTALLATION TECHNICAL SPECIFICATIONS - DUAL VANTAGE 800 (K3996-5) Code 12590 ® INPUT - DIESEL ENGINE Make/Model Description Speed (RPM) Displacement Starting Dry Capacities cu. in. (ltrs.) System 4 cylinder High Idle 1860 199(3.3) 12VDC Battery & Fuel: 25 gal.

  • Page 11: Safety Precautions

    SAFETY PRECAUTIONS DUAL VANTAGE ® INSTALLATION FIGURE A.1 WARNING (VRD)-VOLTAGE Do not attempt to use this equipment until you REDUCTION DEVICE have thoroughly read the engine manufacturer’s SWITCHES LOCATED manual supplied with your welder. It includes IN THESE AREAS. important safety precautions, detailed engine starting, operating and maintenance instructions, and parts lists.

  • Page 12: Stacking

    DUAL VANTAGE ® INSTALLATION STACKING HIGH ALTITUDE OPERATION DUAL VANTAGE 800 machines cannot be stacked. At higher altitudes, output derating may be necessary. For maxi- ® mum rating, derate the welder output 4% for every 300 meters (984 ANGLE OF OPERATION ft.) above 1500 meters (4920 ft.).

  • Page 13: Pre-Operation Engine Service

    PRE-OPERATION ENGINE SERVICE DUAL VANTAGE ® INSTALLATION ENGINE COOLANT WARNING READ the engine operating and maintenance instruc- tions supplied with this machine. HOT COOLANT can burn skin. WARNING •Do not remove cap if radiator is hot. • Keep hands away from the engine muffler or HOT engine parts.

  • Page 14: Muffler Outlet Pipe

    DUAL VANTAGE ® INSTALLATION The DUAL VANTAGE 800 is shipped with the neg- Listed in Table A.1 are copper cable sizes recom- ® ative battery cable disconnected. Before you oper- mended for the rated current and duty cycle. Lengths ate the machine, make sure the Engine Switch is in stipulated are the distance from the welder to work the OFF position and attach the disconnected and back to the welder again.

  • Page 15: Remote Control

    DUAL VANTAGE ® INSTALLATION REMOTE CONTROL AUXILIARY POWER RECEPTACLES The DUAL VANTAGE 800 is equipped with a 6-pin Start the engine and set the “IDLER” control switch to the ® and a 14-pin connector. The 6-pin connector is for “High Idle” mode. Voltage is now correct at the recepta- connecting the K857 or K857-1 Remote Control or for cles for auxiliary power.

  • Page 16: Standby Power Connections

    DUAL VANTAGE ® INSTALLATION STANDBY POWER CONNECTIONS ® The DUAL VANTAGE 800 is suitable for temporary, standby or 2. Take necessary steps to assure load is limited to the capacity of ® emergency power using the engine manufacturer’s recommended the DUAL VANTAGE 800 by installing a 50 amp, 240 VAC dou- maintenance schedule.

  • Page 17: Connection Of Wire Feeders With Control Cable (14 Pin

    DUAL VANTAGE ® INSTALLATION FIGURE A.2 CONNECTION OF WIRE FEEDERS WITH CONTROL CABLE (14 PIN) WARNING Set Mode Set Polarity to CV Wire to Match Set Weld Electrode Terminals Polarity to Remote Shut off welder before making any electrical connections. Set to ------------------------------------------------------------------ Set to...

  • Page 18: Connection Of Across The Arc Wire Feeders

    DUAL VANTAGE ® INSTALLATION FIGURE A.4 CONNECTION OF ACROSS THE ARC WIRE FEEDERS TO THE DUAL VANTAGE ® Set Mode Set Mode to CV Wire to CV Wire These connections instructions apply to both the LN-25 Pro and Activ8 models. The feeders have an internal contactor and the Set Weld Terminals electrode is not energized until the gun trigger is closed.

  • Page 19: Electrical Device Use With This Product

    DO NOT USE THESE DEVICES WITH THIS PRODUCT. The Lincoln Electric Company is not responsible for any damage to electrical components improperly connected to this product. A-10...

  • Page 20: Operation

    DUAL VANTAGE ® OPERATION The DUAL VANTAGE 800 is fitted with a selectable ® VRD(Voltage Reduction Device). The VRD operates OPERATION in the CC-Stick mode reducing the OCV to <30 volts, increasing operator safety when welding is per- SAFETY PRECAUTIONS formed in environments with increased hazard of electric shock such as wet areas and hot, humid sweaty conditions.

  • Page 21: Add Fuel

    DUAL VANTAGE ® OPERATION BREAK-IN PERIOD WARNING No break in period is required for the Cummins ADD FUEL engine. • Stop engine while fueling. RECOMMENDED APPLICATIONS • Do not smoke when fueling. • Keep sparks and flame away The DUAL VANTAGE 800 provides excellent constant from tank.

  • Page 22: Welding Controls

    DUAL VANTAGE ® OPERATION FIGURE B.2 – – WELDING CONTROLS (Figure B.2) When in the TOUCH START TIG mode and when 1. OUTPUT CONTROL- The OUTPUT dial is an Amptrol is connected to the 6-Pin Connector, used to preset the output voltage or current as dis- the OUTPUT dial is used to set the maximum cur- played on the digital meters for the five welding rent range of the CURRENT CONTROL of the...
  • Page 23 4. ARC CONTROL DUAL VANTAGE ® OPERATION - The ARC CONTROL dial is active in 10. WELD TERMINALS CONTROL SWITCH- the CV-WIRE, CC-STICK and DOWNHILL PIPE modes, and has different functions in these modes. This control is In the WELD TERMINALS ON position, the output is not active in the TIG and ARC GOUGING mode.
  • Page 24 ENGINE CONTROLS: DUAL VANTAGE ® OPERATION 18. DASH BOARD GAUGE 13. RUN/STOP SWITCH The dash board gauge displays 5 gauges: -RUN position energizes the engine prior to start- 18a. OIL PRESSURE ing. STOP position stops the engine. The oil pres- The gauge displays the engine oil pressure sure interlock switch prevents battery drain if the when the engine is running.

  • Page 25: Engine Operation

    DUAL VANTAGE ® OPERATION ENGINE OPERATION STOPPING THE ENGINE 1. Switch the RUN/STOP switch to “STOP”. This turns STARTING THE ENGINE off the voltage supplied to the shutdown solenoid. A 1. Open the engine compartment door and check that backup shutdown can be accomplished by shutting the fuel shutoff valve located to the left of the fuel off the fuel valve located on the fuel line.

  • Page 26: Welder Operation

    DUAL VANTAGE ® OPERATION WELDER OPERATION B. For Re-Striking Electrodes Some electrodes form a cone at the end of the elec- trode after the welding arc has been broken, particu- DUTY CYCLE larly iron powder and low hydrogen electrodes. This Duty Cycle is the percentage of time the load is being cone will need to be broken off in order to have the applied in a 10 minute period.

  • Page 27: Tig Welding

    DUAL VANTAGE ® OPERATION TIG WELDING If desired, the K930-2 TIG Module can be used with the DUAL VANTAGE 800. The settings are for refer- ® ence. The TOUCH START TIG setting of the MODE switch is for DC TIG (Tungsten Inert Gas) welding. To initiate DUAL VANTAGE 800 settings when using the K930- a weld, the OUTPUT CONTROL dial is first set to the...

  • Page 28: Wire Welding-Cv

    DUAL VANTAGE ® OPERATION WIRE WELDING-CV PARALLELING Connect a wire feeder to the DUAL VANTAGE ® according to the instructions in INSTALLATION When paralleling machines in order to combine their outputs, all units must be operated in the CC-STICK INSTRUCTIONS Section. mode only at the same output settings.

  • Page 29: Auxiliary Power Operation

    DUAL VANTAGE AUXILIARY POWER OPERATION ® OPERATION SIMULTANEOUS WELDING AND AUXIL- IARY POWER LOADS Start the engine and set the IDLER control switch to It must be noted that the above auxiliary power ratings the desired operating mode. Full power is available are with no welding load.
  • Page 30 DUAL VANTAGE ® NOTES B-11...

  • Page 31: Accessories

    DUAL VANTAGE ® ACCESSORIES ACCESSORIES OPTIONAL FIELD INSTALLED ACCESSORIES K2637-2 Large Trailer K2639-1 Fender Kit K2640-1 Cable Rack K2641-2 Four Wheel Trailer K857 Remote Control K857-1 Remote Control K2642-1 Polarity Multiprocess Switch K2663-1 Docking Kit K2613-5A1 Ln-25 PRO with K126 PRO Gun K126-12 K126 PRO Gun KP1696-068 Drive Roll Kit K12038-2 Invertec PC610 Plasma...
  • Page 32 DUAL VANTAGE ® NOTES...

  • Page 33: Maintenance

    DUAL VANTAGE ® MAINTENANCE ENGINE MAINTENANCE MAINTENANCE Refer to the “Periodic Checks” section of the Engine Operator’s Manual for the recommended maintenance SAFETY PRECAUTIONS schedule of the following: a) Engine Oil and Filter WARNING b) Air Cleaner c) Fuel Filter - and Delivery System •...
  • Page 34 DUAL VANTAGE ® MAINTENANCE Service Instructions Service Instructions Single- and Two-Stage Engine Air Cleaners Single- and Two-Stage Engine Air Cleaners Inspect the New Filter for Damage Inspect the New Filter for Damage Remove the Filter Remove the Filter Inspect the new filter carefully, paying attention to Unfasten or unlatch the the inside of the open end, which is the service cover.

  • Page 35: Fuel Filters

    DUAL VANTAGE ® FIGURE D.1 MAINTENANCE FUEL FILTERS WARNING When working on the fuel system: • Keep naked lights away, do not smoke! • Do not spill fuel! ------------------------------------------------------------------------- 800 is equipped with a Fuel The DUAL VANTAGE ® Filter located after the lift pump and before fuel injec- tors.The procedure for changing the filter is as follows.

  • Page 36: Battery Handling

    DUAL VANTAGE ® MAINTENANCE BATTERY HANDLING CHARGING THE BATTERY GASES FROM BATTERY can explode. When you charge, jump, replace, or otherwise con- nect battery cables to the battery, be sure the polarity • Keep sparks, flame and cigarettes is correct. Improper polarity can damage the charging away from battery.

  • Page 37: Nameplate / Warning Decal Maintenance

    NAMEPLATES / WARNING DECALS DUAL VANTAGE ® MAINTENANCE MAINTENANCE Whenever routine maintenance is performed on this machine - or at least yearly - inspect all nameplates and labels for legibility. Replace those which are no longer clear. Refer to the parts list for the replacement item number.
  • Page 38 DUAL VANTAGE ® NOTES...

  • Page 39: Troubleshooting

    HOW TO USE TROUBLESHOOTING GUIDE WARNING Service and Repair should only be performed by Lincoln Electric Factory Trained Personnel. Unauthorized repairs performed on this equipment may result in danger to the technician and machine operator and will invalidate your factory warranty. For your safety and to avoid Electrical Shock, please observe all safety notes and precautions detailed throughout this manual.
  • Page 40 DUAL VANTAGE ® TROUBLESHOOTING Observe all Safety Guidelines detailed throughout this manual PROBLEMS POSSIBLE RECOMMENDED (SYMPTOMS) CAUSE COURSE OF ACTION 1. Contact your local Lincoln Major Physical or Electrical Damage Authorized Field Service is Evident. Facility. Engine will not crank 1.
  • Page 41 DUAL VANTAGE ® TROUBLESHOOTING Observe all Safety Guidelines detailed throughout this manual PROBLEMS POSSIBLE RECOMMENDED (SYMPTOMS) CAUSE COURSE OF ACTION Battery does not stay charged. 1. Faulty battery . 2. Faulty engine alternator. 3. Loose or broken lead in charging circuit.
  • Page 42 DUAL VANTAGE ® TROUBLESHOOTING Observe all Safety Guidelines detailed throughout this manual PROBLEMS POSSIBLE RECOMMENDED (SYMPTOMS) CAUSE COURSE OF ACTION Welder has some/ no output and no con- 1. Faulty remote kit. trol. Auxiliary output OK. 2. Faulty output control potentiometer. 3.
  • Page 43 DUAL VANTAGE ® NOTES...
  • Page 44 DUAL VANTAGE ® WIRING DIAGRAM DIAGRAMS...
  • Page 45 DUAL VANTAGE ® WIRING DIAGRAM...
  • Page 46 DUAL VANTAGE ® CONNECTION DIAGRAMS...
  • Page 47 DUAL VANTAGE ® CONNECTION DIAGRAMS...
  • Page 48 DUAL VANTAGE ® CONNECTION DIAGRAMS...
  • Page 49 DUAL VANTAGE ® CONNECTION DIAGRAMS...
  • Page 50 DUAL VANTAGE ® CONNECTION DIAGRAMS...
  • Page 51 DUAL VANTAGE ® CONNECTION DIAGRAMS...
  • Page 52 DUAL VANTAGE ® CONNECTION DIAGRAMS...
  • Page 53 DUAL VANTAGE ® CONNECTION DIAGRAMS F-10...
  • Page 54 DUAL VANTAGE ® CONNECTION DIAGRAMS F-11...
  • Page 55 DUAL VANTAGE ® CONNECTION DIAGRAMS F-12...
  • Page 56 DUAL VANTAGE ® CONNECTION DIAGRAMS F-13...
  • Page 57 DUAL VANTAGE ® DIMENSION PRINT F-14...
  • Page 58 Dual Vantage 800-US (Cummins) - 12590...
  • Page 59 THIS PAGE INTENTIONALLY LEFT BLANK...
  • Page 60 P-818-E OUTPUT PANEL ASSEMBLY P-818-F POWER MODULE ASBLY FUEL TANK & RECTIF P-818-G BASE BATTERY & LIFT FRAME ASSEMBLY P-818-H ENGINE ASSEMBLY P-818-J GENERATOR ASSEMBLY P-818-K RADIATOR & CASE BACK ASBLY P-818-L COVERS ASSEMBLY Dual Vantage 800-US (Cummins) - 12590...
  • Page 61 Index of Sub Assemblies - 12590 P-818-A.jpg Dual Vantage 800-US (Cummins) - 12590...
  • Page 62 Miscellaneous Items PART NUMBER DESCRIPTION 9SG7432 CONTROL HARNESS 9SM21321-10 ENGINE AIR CLEANER ASSEMBLY 9SS27427 EXHAUST PIPE OUTLET 9SS27501 EXHAUST CLAMP 9SS9225-45 THREAD FORMING SCREW 9SS28899 FASTENER PACKAGE 9SM20610-2 MOUNTING BRACKET Dual Vantage 800-US (Cummins) - 12590...
  • Page 63 Miscellaneous Items No Image Dual Vantage 800-US (Cummins) - 12590...
  • Page 64 LOCKING LEVER KIT 9SE106A-1 LOCKWASHER 9SCF000010 #10-24HN 9SS9225-99 SELF TAPPING SCREW 9SM24661 SWITCH AND BRACKET ASSEMBLY 9SL16278 OUTPUT BOX 9SM22867 PARALLEL SWITCH 9ST14731-38 METRIC HEX HD SCREW-M6 X1.0 9SCF000040 5/16-18X.75HHCS 9SCF000029 5/16-18HN 9SE106A-14 LOCKWASHER Dual Vantage 800-US (Cummins) - 12590...
  • Page 65 Case Front & Insert Assembly P-818-C.jpg Dual Vantage 800-US (Cummins) - 12590...
  • Page 66 SELF TAPPING SCREW 9ST13534-3 PILOT LIGHT 9SS24659 CATCH BRACKET 9SS8025-98 SELF TAPPING SCREW 9SS24691 PILOT LIGHT & TERMINAL 9SS28115 MOUNTING STRAP ASSEMBLY 9ST9187-13 #10-24HLN-1817/1-NYLON INSERT 9SS9262-98 PLAIN WASHER 9SE106A-2 LOCKWASHER 9SCF000017 1/4-20HN 9SS13146-4 SWITCH-PUSH BUTTON Dual Vantage 800-US (Cummins) - 12590...
  • Page 67 OCV INDICATOR PCB ASBLY 9SS8025-100 SELF TAPPING SCREW 9SG8646 DECAL CARRIER 9SG8646 DECAL CARRIER 9SM19685-36 CONNECTOR AND LEAD ASSEMBLY 9ST12287-20 CIRCUIT BREAKER-10A250VAC 9SS22061-3 SEALING BOOT 9SM21328-36 DOOR DECAL & LATCH ASSEMBLY 9SM20043-2 DROP DOWN DOOR ASSEMBLY Dual Vantage 800-US (Cummins) - 12590...
  • Page 68 Control Panel Assembly PART NUMBER DESCRIPTION 9SG8646 DECAL CARRIER 9SS25569 DOOR PADDLE LATCH 9SS9225-68 THREAD FORMING SCREW (CUTTING) 9ST13534-11 PILOT LIGHT 9ST13534-6 PILOT LIGHT 9SM19685-51 CONNECTOR AND LEAD ASSEMBLY 9SS9225-68 THREAD FORMING SCREW (CUTTING) Dual Vantage 800-US (Cummins) - 12590...
  • Page 69 Control Panel Assembly P-818-D.jpg Dual Vantage 800-US (Cummins) - 12590...
  • Page 70 CIRCUIT BREAKER50A3 POLE 9SS24911-4 CIRCUIT BREAKER COVER 9ST10082-30 SEMS SCREW 9ST4291-A LOCKWASHER 9SS26843-1 GFCI REWORK 9SS28464 GFCI COVER 9SL13286 GFCI HOUSING 9SS27167 MOUNTING BRACKET 9SS24738-3 THERMOPLASTIC SCREW 9SS28839 INSULATION 9ST10082-3 SEMS SCREW 9SCF000010 #10-24HN Dual Vantage 800-US (Cummins) - 12590...
  • Page 71 PLAIN WASHER 9SCF000035 1/4-20X1.75RHS 9SE106A-2 LOCKWASHER 9SCF000017 1/4-20HN 9SE106A-1 LOCKWASHER 9ST9187-13 #10-24HLN-1817/1-NYLON INSERT 9SS9262-98 PLAIN WASHER 9SE106A-2 LOCKWASHER 9SCF000017 1/4-20HN 9SG7168 DECAL CARRIER 9SG7168 DECAL CARRIER 9SG7168 DECAL CARRIER 9SG7168 DECAL CARRIER 9SS9262-27 PLAIN WASHER Dual Vantage 800-US (Cummins) - 12590...
  • Page 72 Output Panel Assembly PART NUMBER DESCRIPTION 9SE106A-1 LOCKWASHER 9SCF000010 #10-24HN 9ST9187-1 1/4-20HJLN 9SCF000017 1/4-20HN 9SS28840 SUPPRESSOR ASBLY Dual Vantage 800-US (Cummins) - 12590...
  • Page 73 Output Panel Assembly P-818-E.jpg Dual Vantage 800-US (Cummins) - 12590...
  • Page 74 9SE106A-2 LOCKWASHER 9SS25930-6 TORX BUTTON HEAD SCREW 1/4-20X.62 9ST13359-15 THERMOSTAT 9SM15045-109 ACOUSTICAL FOAM 9SS9225-64 SELF TAPPING SCREW 9SCF000014 1/4-20X.75HHCS 9SE106A-2 LOCKWASHER 9SS9262-98 PLAIN WASHER 9SL16106-1 FAN & BRACKET ASSEMBLY 9SG7226-1 FAN MOUNTING BRACKET ASSBLY. Dual Vantage 800-US (Cummins) - 12590...
  • Page 75 9SM22857 MODULE ADAPTER PLATE 9SS9225-68 THREAD FORMING SCREW (CUTTING) 9SM15045-62 ACOUSTICAL FOAM 9SS22415-1 TRIM SEAL 9SS22415-13 TRIM SEAL 9SM24641 PC BOARD & BRACKET ASSEMBLY 9SE106A-2 LOCKWASHER 9SCF000017 1/4-20HN 9SG7234-1 IDLER PCB MOUNT BRACKET ASSBLY Dual Vantage 800-US (Cummins) - 12590...
  • Page 76 FUEL FITTINGPUSH-IN 9SS25771 REDUCUNG BARB TAIL 9ST13777-6 HOSE CLAMP 9ST10642-218 FLEX HOSE 9ST10642-301 FLEX TUBE 9ST13777-1 HOSE CLAMP 9SS24068 FUEL SHUT-OFF 9SL16372 RECTIFIER MOUNTING ASSEMBLY 9SL16058 UPPER RECTIFIER MTG BRACKET 9SM22796 LOWER RECTIFIER MTG BRACKET Dual Vantage 800-US (Cummins) - 12590...
  • Page 77 Power Module Asbly, Fuel Tank, & Rectifier Mounting PART NUMBER DESCRIPTION 9SL11132-2 THREE PHASE BRIDGE RECTIFIER 9SE106A-3 LOCKWASHER 9ST14815-19 METRIC HEX NUT 9SS9262-121 PLAIN WASHER 9ST11525-7 SPEED NUT 9SCF000028 5/16-18X1.25HHCS 9SS9262-121 PLAIN WASHER 9SE106A-14 LOCKWASHER 9SCF000029 5/16-18HN 9SS22415-15 TRIM SEAL Dual Vantage 800-US (Cummins) - 12590...
  • Page 78 Power Module Asbly, Fuel Tank, & Rectifier Mounting P-818-F.jpg Dual Vantage 800-US (Cummins) - 12590...
  • Page 79 9SS29239 SERVICE DECAL 9SE106A-15 LOCKWASHER 9SCF000027 1/2-13HN 9ST8833-24 HEX HD CAP SCREW 9SL15132-3 LEFT BAFFLE 9SS9225-64 SELF TAPPING SCREW 9ST11525-7 SPEED NUT 9ST12380-12 BUSHING 9SM15045-105 ACOUSTICAL FOAM 9SL15132-4 RIGHT BAFFLE 9SS9225-64 SELF TAPPING SCREW Dual Vantage 800-US (Cummins) - 12590...
  • Page 80 BATTERY TERMINAL COVER 9SS8070-56 BATTERY CABLE 9SS20191-3 BATTERY TERMINAL COVER 9SS17851-3 DECAL-CAUTION 9SS20601-5 DECAL-WARNING 9SS18543-4 INPUT CABLE GROMMET 9SS14293-20 RELAY HEAVY DUTY 12VDC SPDT 9SS9225-61 THREAD FORMING SCREW (ROLLING) 9SCF000119 #8-32X1.50RHS 9SS9262-3 PLAIN WASHER 9SE106A-1 LOCKWASHER Dual Vantage 800-US (Cummins) - 12590...
  • Page 81 Base, Battery, & Lift Frame Assembly P-818-G.jpg Dual Vantage 800-US (Cummins) - 12590...
  • Page 82 9SL16004 AIR INTAKE HOSE 9SS10888-20 HOSE CLAMP 9SG7078 COOLANT HOSE-ENGINE TO RADIATOR 9SS10888-44 HOSE CLAMP 9SL16202 COOLANT HOSE 9SS10888-29 HOSE CLAMP 9SG6911-5 BELT 5060475 47.5 9SM24133 TIMING INDICATOR 9ST14731-38 METRIC HEX HD SCREW-M6 X1.0 Dual Vantage 800-US (Cummins) - 12590...
  • Page 83 CRANKSHAFT PULLEY ASSEMBLY 9SM25097 BELT BX-47 9SS24662 OIL DRAIN VALVE 9SS25362-1 HOSE NIPPLE 9ST10642-264 FLEX TUBE 9SS10888-27 HOSE CLAMP 9ST10642-333 FLEX TUBE 9ST10642-334 FLEX TUBE 9SS29250 BARB 9SS10888-35 HOSE CLAMP 9SM19794-3 FUEL STRAINER 9ST10642-218 FLEX HOSE Dual Vantage 800-US (Cummins) - 12590...
  • Page 84 Engine Assembly P-818-H.jpg Dual Vantage 800-US (Cummins) - 12590...
  • Page 85 9SS22415-11 TRIM SEAL 9SL11614-7 STATOR COWLING 9SS9225-64 SELF TAPPING SCREW 9SL10501-18 ROTOR & SHAFT ASBLY 9SS20110-7 CENTERING WASHER 9SE106A-4 LOCKWASHER 9ST8833-85 HEX HEAD CAP SCREW 9SM9300-85 BEARING 9ST13483-49 O-RING 9SG3088-25 STATOR TIE BAR ASBLY Dual Vantage 800-US (Cummins) - 12590...
  • Page 86 BREATHER MTG BRACKET 9ST14731-5 METRIC HEX HD SCREW-M10 X 1.5 9SS17400-1 LOCKWASHER-METRIC 9SS28272-4 LOOP CLAMP 1.25 9SS9225-76 SELF TAPPING SCREW 9SE106A-1 LOCKWASHER 9SCF000010 #10-24HN 9SM22848 ELECTRIC LIFT PUMP 9SCF000015 1/4-20X1.00HHCS 9SS9262-98 PLAIN WASHER 9SE106A-2 LOCKWASHER Dual Vantage 800-US (Cummins) - 12590...
  • Page 87 Generator Assembly PART NUMBER DESCRIPTION 9SCF000017 1/4-20HN 9SS29946 SHELF SUPPORT BRACKET 9SS9225-64 SELF TAPPING SCREW 9SM24813 SHAFT HUB ASBLY 9SM24812 SHAFT COUPLING 9ST9447-123 SOCKET HEAD CAP SCREW 9SE106A-6 LOCKWASHER Dual Vantage 800-US (Cummins) - 12590...
  • Page 88 Generator Assembly P-818-J.jpg Dual Vantage 800-US (Cummins) - 12590...
  • Page 89 HOSE CLAMP 9SS24068 FUEL SHUT-OFF 9ST13086-235 DECAL-WARNING 9SS9225-64 SELF TAPPING SCREW 9SG7419 FAN GUARD (RIGHT) 9SS9225-68 THREAD FORMING SCREW (CUTTING) 9SG7065 FAN GUARD 9SS9225-68 THREAD FORMING SCREW (CUTTING) 9SG8274 RADIATOR SUPPORT BRACKET 9SL16754 REAR NAMEPLATE Dual Vantage 800-US (Cummins) - 12590...
  • Page 90 Radiator & Case Back Asbly P-818-K.jpg Dual Vantage 800-US (Cummins) - 12590...
  • Page 91 DOOR WELDED ASSEMBLY 9SM20241 DOOR LATCH 9ST12584-6 RIVET 9ST14882-2 DOOR BUMPER 9ST12584-6 RIVET 9ST14882 DOOR BUMPER 9SS27368-6 LOGO DECAL 9SM21908 FAMILY NAME LOGO 9SL16754 REAR NAMEPLATE 9SM21436 CARBON MONOXIDE WARNING DECAL 9SS12934-1 COVER SEAL Dual Vantage 800-US (Cummins) - 12590...
  • Page 92 Covers Assembly PART NUMBER DESCRIPTION 9SS27368-6 LOGO DECAL 9SM21908-1 FAMILY NAME LOGO 9SS20145-1 WARNING DECAL Dual Vantage 800-US (Cummins) - 12590...
  • Page 93 Covers Assembly P-818-L.jpg Dual Vantage 800-US (Cummins) - 12590...
  • Page 94 WARNING Do not touch electrically live parts or Keep flammable materials away. Wear eye, ear and body protection. electrode with skin or wet clothing. Insulate yourself from work and AVISO DE ground. Spanish PRECAuCION No toque las partes o los electrodos Mantenga el material combustible Protéjase los ojos, los oídos y el bajo carga con la piel o ropa moja-...
  • Page 95 WARNING Keep your head out of fumes. Turn power off before servicing. Do not operate with panel open or Use ventilation or exhaust to guards off. remove fumes from breathing zone. AVISO DE Spanish PRECAuCION Los humos fuera de la zona de res- Desconectar el cable de ali- No operar con panel abierto o piración.
  • Page 96 Lincoln Electric for advice or information about their use of our products. We respond to our customers based on the best information in our possession at that time. Lincoln Electric is not in a position to warrant or guarantee such advice, and assumes no liability, with respect to such information or advice.

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