Table Of Contents - Isuzu 4LE2 Owner's Manual

Table of Contents

Notes On Reading This Manual2
Symbols Used In This Manual3
How To Use This Manual6
Chapter Index Tab6
Chapter/Section Titles6
Use Chapter/Section Titles As Keys7
Chapter Description9
Table Of Contents9
Pictorial Index10
Exterior10
Information13
Engine Number/Emission Label/Special Vehicle Labels15
Engine Number/Id (Identification) Labels15
Location Of Engine Number15
Emission Labels16
Special Vehicle Label16
Exhaust Emission Regulation Related Parts16
Important Information17
Before Operating The Engine18
Fuel, Lubricant And Coolant18
Using Fuel Other Than Extra-Low-Sulfur Diesel Fuel (With Sulfur Content Of18
Diesel Fuel/Applicable Standard (Sulphur Content Below 15 Ppm)19
When Selecting Fuels (For United States And Canada Only)19
Refueling Using Fuels That Contain Biodiesel Fuel (Fatty Acid Methyl Esters (Fame)) (For Europe Only)20
Refueling Using Fuels That Contain Biodiesel Fuel (For United States And Canada Only)20
Handling The Fuel21
Lubricant (Engine Oil)22
Coolant22
Operating The Engine23
Handling In Initial Use Phase23
If The Engine Has Not Been Used For A Long Period24
Be Careful With Exhaust Emissions25
When Leaving The Engine Running25
Do Not Turn Off The Engine While The Machine Is Running26
Recommendations For Warming Up The Engine26
Be Careful With The Too Cold Engine26
When The Warning Light Comes On27
Staying Safe27
When The Engine Coolant Is Hot27
When The Silencer And Exhaust Pipe Are Hot27
If The Battery Goes Flat28
Preventing Engine Failure28
Do Not Climb Onto The Engine28
Make Sure The Engine Is Inspected At Regular Intervals28
When To Visit An Isuzu Distributor29
Do Not Modify The Engine29
Handling Electric Accessories29
Inspection And Maintenance30
Handling Of Engine31
Starting The Engine32
Inspection Method After The Engine Started34
Engine Oil Pressure34
Engine Warning Light/Engine Failure Code35
Generator Warning Light35
Abnormal Noise Of Engine And Color Of Exhaust Smoke36
Abnormal Noise Of Engine36
Color Of Exhaust Smoke36
Coolant Temperature37
Hour Meter (Cumulative Operating Hour Counter)37
Stopping The Engine38
Handling The Engine With Turbocharger39
Handling In Cold Season41
Cautions For Use In Cold Regions And Seasons42
Handling The Coolant42
Replacing The Engine Oil43
Fuel43
Fuel Requirements (For United States And Canada Only)43
Battery44
Storage In Cold Regions45
Precautions For Inspections And Adjustments48
Recommended Lubricants And Diesel Fuels49
Discarded Parts, Oils And Other Liquids49
Isuzu Genuine Oils And Grease49
Daily (Pre-Operating) Inspection50
Inspecting Components That Showed Abnormalities During Previous Operation51
Inspecting Engine Startability And Abnormal Noise51
Inspecting Condition Of The Engine At Low Speeds And During Acceleration51
Selecting Engine Oil52
Engine Oil Viscosity52
Oil Identification Logo (For United States And Canada Only)53
Inspecting The Engine Oil53
Adding The Engine Oil54
To Replace The Engine Oil55
One-Touch Type55
Drain Plug Type56
Engine Oil Filter57
Generator Drive Belt59
Inspecting The Generator Drive Belt60
Measurement Of Deflection Amount And Vibration Frequency60
Adjusting The Generator Drive Belt60
Replacing The Generator Drive Belt61
Coolant Info62
Handling The Long-Life Coolant62
Inspecting The Coolant64
Replacing The Coolant64
Draining The Cooling System65
Cleaning The Coolant Passages65
Filling The Cooling System66
Cleaning The Radiator Exterior67
Fuel Filter67
Draining Water From The Fuel Filter68
Bleeding The Fuel System69
Changing The Fuel Filter70
Inspecting The Supply Pump Strainer71
Electromagnetic Fuel Pump72
Replacing Or Cleaning The Filter72
Handling The Fuel Piping73
Air Cleaner74
Valve Clearance/Others74
Adjusting The Valve Clearance75
Measuring The Engine Compression Pressure77
Starter, Generator77
Inspecting The Radiator Cap77
Battery Handling Precautions78
When Performing Inspection And Maintenance79
When Removing Battery79
Inspecting The Battery Fluid Level And Adding The Battery Fluid80
When Charging Battery80
When Connecting Battery Cable80
When Taking Out Power Supply Directly From Battery80
Inspecting The Specific Gravity Of Battery Fluid81
Inspecting The Battery Terminals81
Conversion Of Specific Gravity81
Periodic Inspection And Maintenance List82
Lubrication System82
Fuel System83
Cooling System84
Intake/Exhaust System85
Electrical System86
Engine/Others87
In Case Of Emergency89
Cause Of Failure And Corrective Action90
When The Battery Goes Flat93
When The Fuel Runs Out95
Main Data97
Main Data And Specifications98
Engine Data98
Index99