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Summary of Contents for Polychem PHT1401
- Page 1 S LIST PHT1401 OPERATION MANUAL | SPARE PARTS LIST PNEUMATIC PLASTIC STRAPPING TOOL READ ALL INSTRUCTIONS BEFORE OPERATING THE TOOL .com G THE TOOL POLYCHEM CORPORATION 6277 HEISLEY ROAD, MENTOR, OHIO 44060 PHONE: 440.357.1500, FAX: 440.352.9553 WWW.POLYCHEM.COM ED. 08/11...
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Page 3: General Safety Instructions
TABLE OF CONTENTS 1) Safety instructions 2) Technical data 3) Warranty and liability 4) Installation 5) Operating elements / adjustments 6) Operation 7) Servicing and cleaning 8) Troubleshooting 9) Layout – spare parts list 1) SAFETY INSTRUCTIONS READ THE OPERATING INSTRUCTIONS CAREFULLY WEAR EYE, FACE, AND HAND PROTECTION WHEN OPERATING THE TOOL. -
Page 4: Technical Data
Measurement type A (2003/10/CE) 77 dB (A) Vibrations at handle (2002/44/CE) <2.5 ms • depends on kind of strap CHART OF TYPES ITEM MODEL THICKNESS STRAP PET -1” T149953 PHT1401 -1” – 1 ¼” >0.040” – 0.050”< PET– 1 ¼”... -
Page 5: Warranty
3) WARRANTY Polychem Corporation warrants all its tools and battery chargers during a period of 6 months from the shipping date document. Wear parts are warranted for 45 days, otherwise wear parts are excluded from regular warranty, wear parts are shown on spare parts list (in tool manual). - Page 6 5) OPERATING ELEMENTS AND ADJUSTMENTS DO NOT OPERATE THE TOOL WITHOUT STRAP, YOU COULD DAMAGE THE FEEDWHEEL AND THE WELDING / CUTTING GROUP LEVER 2 – CUTTING / WELDING LEVER 1 – TENSIONING LEVER 3 – RELEASE FEEDWHEEL TENSION HANDLE TENSION MOTOR WELDING MOTOR Adjustment of welding - cutting time...
- Page 7 ( A ) ( B ) WELDING TIME TENSION MOTOR ADJUSTMENT ADJUSTMENT FORCE Strap size conversion ( C1 ) ( C2 ) REAR STRAP GUIDE (2) FRONT STRAP GUIDE (1) To configure the tool for 25mm (1”) and 32mm (1-1/4”) strap sizes follow the instructions below: Turn the strap guide 1 and 2 in 32mm (1 1/4”) position as pic.C1-C2.
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Page 8: Operation
6) OPERATION The tool model PHT1401 is designed to strap packages with plastic strap. The strap is fed around the package manually and inserted in the tool, as shown in the instructions, tension, cut and friction welded by the tool. Wrap the parcel to be bound with the strap, as shown in pic.D1, hold the end of the strap with left hand and overlap the strap with right hand (beware that the strap must be clean, oil and grease free);... - Page 9 Push lever #3 for around one second to release the feed wheel tension force (pic. D8), open the tool by squeezing the handle and motor together and then remove the tool by pulling it to the right (pic. D8). ( D8 ) ( D9 ) Seal check A regular seal check is very important and it can be visually examined as follows:...
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Page 10: Servicing - Cleaning
7) SERVICING - CLEANING DISCONNECT TOOL FROM COMPRESSED AIR LINE BEFORE ANY SERVICE OR CLEANING Periodically clean the tool from strap dust, particularly the feed wheel, the gripper plates and the cutter. Use compressed air or a wire brush (do not use other tools or keys) (pic. F1,F2) ( F1 ) ( F2 ) Cutter replacement... - Page 11 Feed wheel replacement Remove the pushing spring (pic.H1), disconnect the motor pipes (pic.H2), remove the 6 bottom plate screws (pic.H3), unscrew the holding screw (pic.H4), remove the nut on the pivot shaft (pic.H5) and remove the shaft from main frame (pay attention to the shim) (pic H6). Remove the feed wheel shaft nut (pic.H7) Remove the front cover, bushing, spacers, and feed wheel (pic.
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Page 12: Troubleshooting
Welding gripper replacement Remove the cutter as shown in G1 to G5 sequence; remove the bottom plate as Pic. L1, remove the safety circlip from welding gripper pin (pic.M1), remove the pin from welding gripper (pic.M2), and remove welding gripper (pic. M3) and replace the worn part. Reassemble all parts in reverse order. It is advised to replace the safety circlip with a new one. - Page 13 Tensioning problem— the tool comes back after tensioning Probably damage to the “holding tension system” ( contact the after sale service) Air leak Check hose connections and fittings ( contact the after sale service) Seal time is too short; The upper strap isn’t completely cut; the cutting is inconsistent Improper weld time.
- Page 14 9.) LAYOUT-SPARE PARTS LIST Ed. 06/17 POLYCHEM ITEM DESCRIPTION PART # 189604 A000014 ASSEMBLED GEARBOX BODY TENSION MOTOR ASSEMBLED 189808 A000131 189809 A000132 ASSEMBED FRONT COVER 186897 B100032 PIPE 6x8 (Length meters) 189137 B100310 SWING ELBOW RL31 8 1/4 189502...
- Page 15 POLYCHEM ITEM DESCRIPTION PART # 189668 B700427 ELASTIC PIN 5x16 UNI6874 189134 B900348 PNEUMATIC MOTOR 189282 D001620 CONNECTING ROD PIN 189150 D001630 CONNECTING ROD 189152 D001650 WELDING FOOT PIN 189478 D001670 OPENING LEVER LOCKING STRAP PLATE 189209 D001680 § 189208...
- Page 17 WELDING MOTOR Nr. Qty. CODE DESCRITPTION POLYCHEM PART # 3 605 125 MOTOR HOUSING 3 604 090 STATOR / 550W 3 604 220 ROTOR 189222 3 605 700 BEARING FLANGE 1 900 905 DEEP-GROOVE BALL BEARING / 6000-2Z/C3 DIN 625 3 605 700 BEARING FLANGE 1 900 905 DEEP-GROOVE BALL BEARING / DIN 625-608-2Z-C3 2 600 200 SPACER RING 3 600 202 SPACER RING 190193 2 916 011 PLAIN WASHER / DIN 125-A5,3-ST 190192 2 911 061 HEX SCREW / DIN 933-M5x8-8.8 3 606 337 CARRIER 3 600 390 FLANGE 189697 3 600 100 SEALING DISC 190003...
- Page 18 TENSION MOTOR...
- Page 19 POLYCHEM PART # No. ITEM QTY DESIGNATION 189730 3 600 760 114 MOTOR HOUSING / BLUE 3 604 090 002 STATOR / 370W 3 604 220 025 ROTOR 189728 3 605 700 005 BEARING FLANGE 190004 3 600 905 039 DEEP-GROOVE BALL BEARING / 9x24x7MM 3 605 700 006 BEARING FLANGE 190005 3 600 905 148 DEEP-GROOVE BALL BEARING / DIN 625-7x19x6 2 600 202 013 SPACER RING 2 600 202 014 SPACER RING 190192 2 916 011 012 PLAIN WASHER / DIN 125-A5,3-ST 2 911 061 150 HEX SCREW / DIN 933-M5x8-8.8 3 602 305 000 INTERMEDIATE PIECE 3 606 316 003 CYLINDRICAL GEAR / Z=19 189781 3 600 913 000 NEEDLE-ROLLER ASSEMBLY / INA K3x5x7 3 606 316 003...
- Page 20 B200438 PNEUMATIC VALVE...
- Page 21 COD. DESCRIPTION POLYCHEM PART # 10.077.0 SPILLO 1/8.1 TAGLIO CACC RIBASS 12.002.1 NIPPLO REGOLATORE 1814 OR 2043 OR 2043 189296 OR 102 OR 102 DA LUBRIFICARE 189499 12.103.1 PREMIGUARNIZIONE REG. 908 189983 5*3*11 OR NBR 70 5*3*11 12.104.0 OTTURATORE REG. 908 M4*20 VITE TCCE M4*20 UNI 5931 8G ZINC.BIANCO...
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Page 22: Machine Type
Polychem Corporation declares under own responsibility that the under mentioned machinery, to which this declarations refers, is in conformity with 2006/42/CE Directive and successive modifications, as well as with standards EN12100-1 / EN12100-2 Series PHT1401 MACHINE TYPE: POLYCHEM CORPORATION 6277 HEISLEY ROAD MENTOR, OHIO 44060 Tel.: 440-357-1500...
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