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Summary of Contents for Polychem B1000
- Page 1 B1000 OPERATION MANUAL | SPARE PARTS LIST BATTERY POWERED PLASTIC STRAPPING TOOL READ ALL INSTRUCTIONS BEFORE OPERATING THE TOOL POLYCHEM CORPORATION 6277 HEISLEY ROAD, MENTOR, OHIO 44060 PHONE: 440.357.1500, FAX: 440.352.9553 WWW.POLYCHEM.COM ED.06/17...
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Page 3: General Safety Instructions
TABLE OF CONTENTS 1) Safety instructions 2) Technical data 3) Warranty and liability 4) Installation-accessories 5) Operating elements / adjustments 6) Operation 7) Servicing and cleaning 8) Troubleshooting 9) Layout – spare parts list READ THE OPERATING INSTRUCTIONS CAREFULLY WEAR EYE, FACE, AND HAND PROTECTION WHEN OPERATING THE TOOL. -
Page 4: Chart Of Types
0.031” - 0.050 WARRANTY CONDITIONS AND LIABILITY Polychem Corporation warrants all its tools and battery chargers during a period of 6 months from the shipping date document. Wear parts are warranted for 45 days, otherwise wear parts are excluded from regular warranty, wear parts are shown on spare parts list (in tool manual). -
Page 5: Tool Accessories
Illustrated in the following figure: SECURITY LEVER TOOL ACCESSORIES IT IS RECOMMENDED TO ONLY USE POLYCHEM ACCESSORIES BATTERY: SAFETY INSTRUCTIONS: Only use the battery for our strapping tool and only recharge it with our battery charger. If used for other purposes or applications our warranty will be void. -
Page 6: Battery Charger
BATTERY CHARGER: SAFETY INSTRUCTIONS: Only use the charger to charge our lithium polymer battery. If used for other purposes or applications the warranty and liability is void. The charger should be used by properly trained people. Failure to follow the operating instructions or improper use could result in injuries or battery damage. Check charger and main supply cable daily;... -
Page 7: Wearing Plate
WEARING PLATE: The tool can be equipped with a stainless steel plate to protect the base against excessive wear when using it on abrasive surfaces like bricks, concrete, stones, etc ... The part number for the kit is 401-0251. SUSPENSION HOOK: The tool can be equipped with a two position suspension hook (horizontal or vertical). - Page 8 DO NOT OPERATE THE TOOL WITHOUT STRAP, YOU COULD DAMAGE THE FEEDWHEEL AND THE WELDING / CUTTING GROUP BUTTON 1 – TENSIONING LED OF SIGNALLING LEVER 3 – RELEASE LEVER LEVER 2 – CUTTING / WELDING LED OF SIGNALLING AMBER TOOL IN OPERATION AMBER BLINKING TOOL IN STAND-BY...
- Page 9 ( A ) ( B ) WELDING ADJUST KEYS ( C ) TENSION ADJUST KEYS Adjusting welding area: Adjust the screws for uneven welds(pic.E1-E2).If the weld is mostly on the external strap side (pic.E3) slightly unscrew the external screw or slightly screw in the internal screw for a uniform weld(pic.E4). If weld is mostly on the internal strap side (pic.E5) slightly unscrew the internal screw or slightly screw in the external screw for a uniform weld(pic.E6).
- Page 10 Put the strap around the package as shown (fig. F1). Overlap the straps with the lead end on the bottom and hold the straps in left hand (make sure the strap is clean, & oil & grease free); to open the tool squeeze the release lever. Insert the straps in the tool making sure they are overlapped and aligned against the strap guides (fig.
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Page 11: Servicing - Cleaning
Seal check: A regular seal quality control is very important and it can be examined visually as follows: G1) short sealing time/ not enough G2) right sealing time/ correct G3) too long sealing time/ wrong ( G1 ) ( G2 ) ( G3 ) SERVICING - CLEANING BEFORE PERFORMING ANY SERVICE ON THE TOOL, REMOVE THE BATTERY FROM THE TOOL... -
Page 12: Troubleshooting
Welding foot replacement To change the welding foot, continue as follows: Remove screw and cover (pic. L1), remove the oscillating foot pin (pic. L2) remove the foot with the aid of one clamp and replace it (pic. L3). Reassemble in reverse order. ( L1 ) ( L2 ) ( L3 ) - Page 13 The sealing isn’t enough; the upper strap isn’t completely cut; the cutting isn’t constant Check the sealing time, may be too short, adjust it on keypad Check if the sealing foot and / or the cutter are damaged or worn out — perform maintenance Check if the sealing foot is dirty or slips on strap Check if the strap relaxes after tensioning Check the battery charge / efficiency...
- Page 14 Ed. 06/17 POLYCHEM PART # ITEM DESCRIPTION QNTY 190169 A000142 TENSION MOTOR GROUP 190025 A000097 SIGNALS CARD WITH LIGHT TRANSP B800BAT A000115 BATTERY 3A/h § 189980 A000237 EXCENTRIC SHAFT ASSEMBLED 190166 A000238 WELDING MOTOR ASSEMBLED 190026 B400186 BEARING 61808-RS1 190028...
- Page 15 POLYCHEM PART # ITEM DESCRIPTION QNTY 190117 D000280 REAR STRAP GUIDE SPRING 190074 D000330 FREEWHEEL SUPPORT 190076 D000390 LOCKING COVER 190077 D000400 GEAR 190079 D001140 TENSION SPRING 190122 D001420 SPECIAL SCREW M4x10 190081 D002020 WELDING FOOT PIN 190082 D002030 FLANGE...
- Page 16 B1000...
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Page 17: Ce Declaration Of Conformity
CE DECLARATION OF CONFORMITY POLYCHEM declares under own responsibility that the under mentioned machinery, to which this declarations refers, is in conformity with CEE 98/37 Directive and successive modifications, as well as with standards EN60745-1, EN60745-2-18, EN55014-1, EN55014-2, EN61000-3-2,EN61000-3-3 MODEL:...
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