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Polychem GP44 Operation And Maintenance Manual

Semi-automatic strapping machine
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GP44 Semi-Automatic Strapping Machine
GP44
Semi-Automatic Strapping
Operation and Maintenance Manual
- 1-
OPERATION

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Summary of Contents for Polychem GP44

  • Page 1 GP44 Semi-Automatic Strapping Machine GP44 Semi-Automatic Strapping Operation and Maintenance Manual - 1- OPERATION...

  • Page 2: Table Of Contents

    GP44 Semi-Automatic Strapping Machine TABLE OF CONTENTS Page REVISION HISTORY…………………………………………………………………………………………….. INTRODUCTION……………………………………………………………………………………………….… SERIAL NO. LOCATION………………………………………………………………………………………… SAFETY………………………………………………………………………………………………………….… DESCRIPTION SPECIFICATIONS…………………………………………………………………………….. KEY COMPONENTS………………………………………………………………………… FUNCTION OF CONTROLS/SWITCHES…………………………………………………... INSTALLATION AND START-UP GENERAL………………………………………………………………………………………. LOADING STRAP……………………………………………………………………………… ADJUSTMENT OF STRAP TENSION (EXTERNAL) ……………………………………… SEQUENCE OF OPERATION…………………………………………………………………………………… TROUBLESHOOTING……………………………………………………………………………………………. MAINTENANCE ………………………………………………………………………………………………….
  • Page 3 GP44 Semi-Automatic Strapping Machine STANDARD ADJUSTMENTS……….………………………………………………………………………….. STRAP FEED/RETRACTION PRESSURE………………………………………………… HOME POSITION……………………………………………………………………………… ELECTRO MAGNETIC BREAK………………………………………………………………. ELECTRICAL ELECTRICAL SCHEMATICS……….………………………………………………………… - 3- OPERATION...

  • Page 4: Revision History

    GP44 Semi-Automatic Strapping Machine REVISION HISTORY REVISION DATE DESCRIPTION 04-12-2005 Original release - 4- OPERATION...

  • Page 5: Introduction

    GP44 Semi-Automatic Strapping Machine INTRODUCTION This manual supplies all the necessary information for the correct use of the machines supplied by Polychem Corporation. Instructions, drawings, tables and any other information contained in this manual are all confidential. They may not be reproduced, either fully or partially, without the authorization of Polychem Corporation. Polychem reserves all exclusive rights on this matter, and is enabled to carry out all changes that will be required.

  • Page 6: Safety

    GP44 Semi-Automatic Strapping Machine SAFETY INSTRUCTIONS: 1. This manual provides specific information regarding Operation and Maintenance for your new machine. Please read through this manual and familiarize yourself completely before operating the machine. 2. Only trained and authorized personnel should operate or service this machine.

  • Page 7: Specifications

    GP44 Semi-Automatic Strapping Machine SPECIFICATIONS Model : GP-44 Automatic strapping machine Sealing Method : Heat seal Strap Size : 5mm,6mm, 1/4”, 7mm, 8mm, 9mm, 3/8”, 12mm, 1/2” Strap Core Size : Inside φ200mm, Width 200mm Electric Power : Single Phase...

  • Page 8: Key Components

    GP44 Semi-Automatic Strapping Machine KEY COMPONENTS (Refer to Strap Path Schematic) Description Location Function Electric Brake Cam Motor (M1) In back of M1 Stops cam in home position, primary tension position and final tension position. Electric Brake Feed/Retract Motor In back of M2...
  • Page 9 GP44 Semi-Automatic Strapping Machine Accumulator Level Switch In accumulator box Detects when the strap in the accumulator box has overcome the weight lever Primary Tension Complete Switch Right side of seal area Signals that primary tension is complete (strap is around the package) and for cam...
  • Page 10 GP44 Semi-Automatic Strapping Machine INTRODUCTION This manual gives you operation, safety, and maintenance instructions for the GP-44 automatic strapping machine. The GP-44 machines are automatic strapping devices. This model is designed to strap packages or bundles with plastic strap. The strap ends are joined by heat sealing process.
  • Page 11 GP44 Semi-Automatic Strapping Machine PROCEDURE OF ASSEMBLING ARCH UNIT 1.Remove Arch Cover D. 2.Unscrew cap screws and remove the top table support. (Cap screw is M6×15) 3.Mount the arch unit on the frame and drive cap screw softly. (Cap screw is M8×25 and M10×35) 4.Fix the arch unit firmly on Head by cap screws.
  • Page 12 GP44 Semi-Automatic Strapping Machine PROCEDURE OF ASSEMBLING ARCH UNIT 1.Remove Arch Cover A and Arch Cover D. 2.Unscrew cap screws and remove the top table support. (Cap screw is M6×15) 3.Mount the arch unit on the frame and drive cap screw softly. (Cap screw is M8×25 and M10×35) 4.Fix the arch unit firmly on Head by cap screws.
  • Page 13 GP44 Semi-Automatic Strapping Machine NAME OF PART and FUNCTION 1.Control Box 2.Reel Coil 3.Reel Nut 4.V-Roller 5.Sensor: Strap detect sensor (53) 6.Front Door 7.Front panel 8.Arch B 9.Arch C 10.Arch D 11.Tension Adjust Knob: Turn right to increase tension. 12.Sensor: Parcel detect sensor (57)

  • Page 14: Function Of Controls/Switches

    GP44 Semi-Automatic Strapping Machine MAGNETIC OPERATION CONTROL BOX (GP44) Note: Control Box can be re-posted on either side of the machine. Strap Feed Complete Light Manual Strap Switch Auto/Manual Select Switch Reset Switch Circuit Power Switch (With Light) Emergency Stop Switch 1.
  • Page 15 GP44 Semi-Automatic Strapping Machine When the machine stops due to some trouble, press this switch so that the machine goes back to the home position. Strap is cut and remains in the arch and it must be removed by hand.

  • Page 16: General

    GP44 Semi-Automatic Strapping Machine SET-UP 1) UNCRATING THE MACHINE a) Remove the bolt holding the top of the crate to the pallet. b) Remove the cross-braces that are nailed in to keep the machine from shifting. c) Lift the top of the crate off of the pallet and set it aside.

  • Page 17: Loading Strap

    GP44 Semi-Automatic Strapping Machine TESTING AND OPERATING THE MACHINE 1. INITIAL SET-UP OF THE MACHINE After installing the plug for the three phase power, and testing for the proper motor rotation, the machine is ready for testing. Move the machine to the line it will be used in to check the conveyor gap.
  • Page 18 GP44 Semi-Automatic Strapping Machine HOW TO LOAD STRAP 1. Make sure strap is clear from photo eye S3. 2. Turn Auto Load Switch to the left. 3. Load a coil on the reel as per drawing so that a tip of strap may be pulled and then Reel Cover and Reel Nut may be installed and Reel Nut may be tightened firmly.

  • Page 19: Adjustment Of Strap Tension (External)

    GP44 Semi-Automatic Strapping Machine ADJUSTING OF STRAP TENSION Tension Knob There is Tension Knob in the right side of the machine. 1) By turning it clockwise, the strap tension is high. 2) By turning it anti-clockwise, the strap tension is low.

  • Page 20: Sequence Of Operation

    GP44 Semi-Automatic Strapping Machine SEQUENCE OF OPERATION STRAPPING CYCLE All strapping machines follow the same basic strapping cycle. They all perform the following functions. Feed strap Grip lead end of the strap Initial retraction/tension Controlled tension Release tension, cut and weld. Release strap.
  • Page 21 GP44 Semi-Automatic Strapping Machine CONROLLED TENSION The primary tension complete switch (PLC input X06) disengages the strap feed solenoid (Sol 4) (PLC output Y04) and starts the cam shaft motor M1 (PLC output Y01). As the cam motor turns the camshaft, the bearing on the Roller Bracket Assembly (High Tension Arm falls into the large detent of the end cam, which pulls controlled tension on the strap.
  • Page 22 GP44 Semi-Automatic Strapping Machine (PLC input X20) is turned to ON and the strap is detected by the incoming photo eye (PLC input X26). The auto load solenoid (Sol 7) (PLC output Y22) stays on for a period of time set by the PLC to allow the strap feed solenoid (Sol 4) (PLC output Y27) to pick up the strap from the auto feed (pool box) rollers.

  • Page 23: Troubleshooting

    GP44 Semi-Automatic Strapping Machine TROUBLESHOOTING SCOPE The following troubleshooting procedure provides a step-by-step procedure to help solve problems that occur on the strapping machines. Since all strapping machines perform five basic functions: • Strap Feed • Grip Lead End •...
  • Page 24 GP44 Semi-Automatic Strapping Machine TROUBLESHOOTING PROCEDURE Strap Feed NOTE: If there is a short feed, the green strap feed complete light should not be illuminated. If it is, clean out the lever to make sure it is not stuck. Also check the switch to make sure it works properly. Check switch plug for corrosion.
  • Page 25 GP44 Semi-Automatic Strapping Machine the strap. Sluggish Feed Grippers are not Grease grippers and replace. Check for foreign returning properly due mater that may also be impeding gripper to lack of grease movement. Hard Feed - Feed bearing shaft is...
  • Page 26 GP44 Semi-Automatic Strapping Machine Grip Lead End of Strap On GP machine, timing is critical since the cycle starts from the home position and the right gripper must grip the lead end of the strap before the initial retraction occurs. On MR machines, timing is not critical as the cycle starts fro the grip position.
  • Page 27 GP44 Semi-Automatic Strapping Machine Initial Retraction NOTE: The S6 switch signals the machine that initial retraction is complete and it is now time to go into controlled tension. There is a watchdog timer in the program that will tell the machine to go into final tension even if the S6 switch is not activated.
  • Page 28 GP44 Semi-Automatic Strapping Machine Controlled Tension On the Shoko machines, tension is controlled by the spring tension on the high tension arm as the high tension arm drops into the groove in the end cam. The spring on this high tension arm should be set at 2 ¼”...
  • Page 29 GP44 Semi-Automatic Strapping Machine Release Tension, Cut and Weld NOTE: The sequence that these functions take place is that as the controlled tension is completing, the left gripper extends to hold the tension that has been created. As the middle gripper extends to compress the two layers of strap against the heater blade, the middle gripper shears the strap against the right gripper.
  • Page 30 GP44 Semi-Automatic Strapping Machine Electrical NOTE: The machine has a safety interlock system to prevent operation of the machine without all components of the machine in proper position. These interlocks include the emergency stop button(s), the door interlocks, and the tabletop interlocks. The “Trouble Check” output on the PLC will be illuminated if all safety interlocks are closed.

  • Page 31: Maintenance

    GP44 Semi-Automatic Strapping Machine GENERAL MAINTENANCE The machine has been designed to be a very low maintenance, reliable machine. However, by following some basic preventative maintenance, the machine will perform trouble free for many years. CAUTION: Always disconnect the power supply and use extreme caution when performing any maintenance or when using compressed air to clean the machine.
  • Page 32 GP44 Semi-Automatic Strapping Machine GENERAL MAINTENANCE (CONT.) Run the machine. Listen for any noises not normally associated with the machine. Look to see that all illuminated switches and lights are operational. Test the safety circuits by sliding the doors open and lifting the conveyors.
  • Page 33 GP44 Semi-Automatic Strapping Machine or other wear is present replace them. Visually check accumulator box fill level after strapping approximately 50 packages. Adjust spring as needed. Visually check the timing of the machine. Machine should stop consistently in the timing mark. Adjust timing if needed.
  • Page 34 GP44 Semi-Automatic Strapping Machine PREVENTIVE MAINTENANCE Clean the surface of the heater (both sides) by sand paper once a month - 34- OPERATION...
  • Page 35 GP44 Semi-Automatic Strapping Machine TOOL KIT Part name 2.5mm Allen Wrench 3mm Allen Wrench 4mm Allen Wrench 5mm Allen Wrench 6mm Allen Wrench 8mm Allen Wrench 14mm Allen Wrench 10mm×13mm Open End Wrench 5.5mm×7mm Open End Wrench 19mm×21mm Open End Wrench...
  • Page 36 GP44 Semi-Automatic Strapping Machine - 36- OPERATION...
  • Page 37 GP44 Semi-Automatic Strapping Machine ADJUSTMENT OF HEATER TEMPERATURE There are connectors E,D,C,B & A on the primary side of heater transformer. Connector A is the highest temperature and E is the lowest one. Adjust accordingly. NOTE: Do not change wire No.2.
  • Page 38 GP44 Semi-Automatic Strapping Machine ADJUSTMENT OF HEATER BLADE POSITION 1. Height of heater plate The clearance between heater plate and slide plate must be 2mm –3mm. Heater plate can be carefully bent at the part of the mark. Sliding Plate...
  • Page 39 GP44 Semi-Automatic Strapping Machine HOME POSITION AND INITIAL RETRACTION POSITION FOR CAM SHAFT 1. There are two detents on the bracket cam. 2. When bracket bearing comes into the detent, home position and initial retraction position of cam shaft is decided.
  • Page 40 GP44 Semi-Automatic Strapping Machine SETTING HOME POSITION & INITIAL RETRACTION POSITION FOR CAM SHAFT 1. S2: Sets stopping position for home position and initial retraction position. NOTE: Home position delayed by TR12 (in PLC) after S2 turns off Initial retraction position delayed by TR93 (in PLC) after S2 turns on...
  • Page 41 GP44 Semi-Automatic Strapping Machine ADJUSTMENT OF ELECTRO MAGNETIC BRAKE ON THE MOTOR 1. There is brake on the motor and conveyor motor. If brake on the cam motor does not work correctly, camshaft does not stopping in the home position and the right gripper being up.
  • Page 42 GP44 Semi-Automatic Strapping Machine - 42- OPERATION...
  • Page 43 GP44 Semi-Automatic Strapping Machine THIS PAGE INTENTIONALLY LEFT BLANK - 43- OPERATION...
  • Page 44 GP44 Semi-Automatic Strapping Machine POWER (AC115V) Model: GP44 POW-010 - 44- OPERATION...
  • Page 45 GP44 Semi-Automatic Strapping Machine Model: GP44 CON-031 CONTROL - 45- OPERATION...
  • Page 46 GP44 Semi-Automatic Strapping Machine - 46- OPERATION...
  • Page 47 GP44 Semi-Automatic Strapping Machine - 47- OPERATION...
  • Page 48 GP44 Automatic Strapping Machine Spare Parts Manual GP44...
  • Page 49 GP 44 REVISION HISTORY REVISION DATE DESCRIPTION 4/12/2005 Original release Spare Parts - 1 -...
  • Page 50 MACHINE. The illustrations and tables contained are reserved technical information, and may not be reproduced either partially or in total without the written authorization of Polychem Corporation who are the exclusive owners of the information. Polychem Corporation reserves the right to make any modifications they deem necessary to the previously mentioned information.
  • Page 51 GP 44 PART LIST FRONT OF MACHINE FIG. GP44-08 Part-No Description Part-No Description A03039 Frame See→ FIG. A-15-001 R04007 Caster With Brake (SG-75CS) See→ FIG. A-15-001 See→ FIG. PANEL-14 See→ FIG. ELEC-017 See→ FIG. PANEL-14 See→ FIG. PANEL-14 See→ FIG. A-1-1 See→...
  • Page 52 GP 44 PART LIST REAR OF MACHINE FIG. GP44-09 Part-No Description Part-No Description A03039 Frame See→ FIG. A-15-001 R04003 Caster (SG-75C) See→ FIG. PANEL-14 See→ FIG. PANEL-14 E21049 Blower (109S005) E98011 Lower Cover See→ FIG. PANEL-14 See→ FIG. A-19-002 See→ FIG. A-19-002 See→...
  • Page 53 GP 44 PART LIST FRONT OF MACHINE FIG. GP44-10 Part-No Description Part-No Description A03039 Frame See→ FIG. A-15-014 R04007 Caster With Brake (SG-75CS) See→ FIG. A-15-014 See→ FIG. PANEL-14 See→ FIG. ELEC-017 See→ FIG. PANEL-14 See→ FIG. PANEL-14 See→ FIG. A-1-1 See→...
  • Page 54 GP 44 PART LIST REAR OF MACHINE FIG. GP44-11 Part-No Description Part-No Description A03039 Frame See→ FIG. A-15-014 R04003 Caster (SG-75C) See→ FIG. PANEL-14 See→ FIG. PANEL-14 E21049 Blower (109S005) E98011 Blower Cover See→ FIG. A-15-014 See→ FIG. A-19-003 See→ FIG. A-19-003 See→...
  • Page 55 GP 44 PART LIST REEL BRAKE FIG. A-1-002 Key Part-No Description Key Part-No Description B04110 Cap Screw M4×10 N01014 Plunger Rubber B27100 Spring Washer M4 B10306 Set Bolt M6×6 B26100 Flat Washer M4 L00008 Reel Shaft Collar P03118 Reel Solenoid Base E30054 Magnetic Brake TMB5H DC90 E30006...
  • Page 56 GP 44 PART LIST REEL ASSY. FIG. A-1-1P1 Part-No Description Part-No Description N00033 Reel Shaft Nut 1 B10308 Set Bolt M6×8 N02000 Fiber Washer A00234 Reel Support 8 inch A00247 Reel Cover Front A00248 Reel Support 9 inch A00246 Reel Shaft N01008 Rubber for Reel M06006...
  • Page 57 GP 44 PART LIST POOL BOX FIG. A-7-2-H The different parts for strap size and the arch size. Part-No Description Part-No Description Part-No Description P30221 Pool Box L24012 Pool Switch Supporting P03178 Stopper for Loading Guide (All size Metal except 14mm strap) B04008 Cap Screw M3×8 B06315...
  • Page 58 GP 44 PART LIST POOL BOX FIG. A-7-2-D Spare Parts - 10 -...
  • Page 59 GP 44 PART LIST POOL BOX FIG. A-7-3-H Part-No Description Part-No Description Part-No Description P30221 Pool Box M09090 Rail 5mm Strap B04120 Cap Screw M4×20 M09328 Rail 6mm Strap M09100 Rail Cover M09329 Rail 7mm Strap M09330 Rail 9.5mm Strap P06056 Rail Bracket M09331...
  • Page 60 GP 44 PART LIST POOL BOX FIG. A-7-3-D Spare Parts - 12 -...
  • Page 61 GP 44 PART LIST POOL BOX FIG. A-7-64-H The different parts for strap size and the arch size. Part-No Description Part-No Description Part-No Description P30221 Pool Box B27100 Spring Washer M4 L00044 Spacer 5mm Strap B04330 Cap Screw M6×30 B17100 Nut M4 L00045 Spacer 6mm Strap...
  • Page 62 GP 44 PART RIST ALL TYPE FIG. ARCH Spare Parts - 14 -...
  • Page 63 GP 44 Spare Parts - 15 -...
  • Page 64 GP 44 PART LIST ARCH A FIG. A-9P-1 Part-No Description Part-No Description B00108 Pan Head Screw M4×8 M09269 Arch Front Hinge 600A B27100 Spring Washer M4 M09270 Arch Front Hinge 800A M09271 Arch Front Hinge 1000A B17100 Nut M4 M09272 Arch Front Hinge 1200A A00299 Spring...
  • Page 65 GP 44 PART LIST ARCH A FIG. A-9P-2 The different parts for strap width or the arch size. Part-No Description Part-No Description B00108 Pan Head Screw M4×8 M00226 Arch A Entrance Metal B27100 Spring Washer M4 B04112 Cap Screw M4×12 B17100 Nut M4 A00299...
  • Page 66 GP 44 PART LIST ARCH A FIG. A-9-017 Part-No Description Part-No Description P03189 Arch Plate B04006 Cap Screw M3×6 B99029 Roll Pin 3×12 P00111 Arch Solenoid Base A B07208 Pan Head Screw M5×8 B26100 Flat Washer M4 B04315 Cap Screw M6×15 B04110 Cap Screw M4×10 B27300...
  • Page 67 GP 44 PART LIST ARCH CORNER FIG. A-10P Part-No Description Part-No Description C12026 Arch Corner 15 B08108 Hexagonal Bolt M4×8 B00225 Pan Head Screw M5×25 B00218 Pan Head Screw M5×18 B27200 Spring Washer M5 B17200 Nut M5 P39008 Arch Corner Hinge L12019 Hinge Support Pin B31210...
  • Page 68 GP 44 PART LIST ARCH B FIG. A-11P Part-No Description B00108 Pan Head Screw M4×8 B27100 Spring Washer M4 B26100 Flat Washer M4 B17100 Nut M4 A00299 Spring P15059 Spring Base L12023 Spring Pin P39001 Hinge 2 B27000 Spring Washer M3 B17000 Nut M3 B00006...
  • Page 69 GP 44 PART LIST ARCH C FIG. A-12P Part-No Description Part-No Description B00108 Pan Head Screw M4×8 M09311 Arch Front Hinge 600C B27100 Spring Washer M4 M09312 Arch Front Hinge 800C B26100 Flat Washer M4 M09313 Arch Front Hinge 1000C B17100 Nut M4 M09314...
  • Page 71 GP 44 PART LIST ARCH D FIG. A-13P Part-No Description B00108 Pan Head Screw M4×8 B27100 Spring Washer M4 B26100 Flat Washer M4 B17100 Nut M4 A00299 Spring P15059 Spring Base L12023 Spring Pin P39001 Hinge 2 B27000 Spring Washer M3 B17000 Nut M3 B00006...
  • Page 72 GP 44 PART LIST ARCH E FIG. A-14P-1-01 Part-No Description Part-No Description B00108 Pan Head Screw M4×8 P00130 Arch Front Hinge 600E B27100 Spring Washer M4 P00319 Arch Rear Hinge 600E M09324 Arch Rail 600E B00010 Pan Head Screw M3×10 P03169 Arch Rail Base 600E A00299...
  • Page 73 GP 44 PART LIST ARCH E FIG. A-14P-2-01 Part-No Description Part-No Description B00108 Pan Head Screw M4×8 B27100 Spring Washer M4 P00319 Arch Rear Hinge 600E M09323 Arch Rail 600E B00010 Pan Head Screw M3×10 P03169 Arch Rail Base 600E A00299 Spring B17100...
  • Page 74 GP 44 PART LIST ARCH COVER FIG. A-15-014 Part-No Description Part-No Description P30237 Arch Cover B600 P30261 Arch Cover B800 P03189 Arch Plate P30262 Arch Cover B1000 P30263 Arch Cover B1200 B27300 Spring Washer M6 P30264 Arch Cover C800 B17300 Nut M6 P30265 Arch Cover C1000...
  • Page 75 GP 44 PART LIST ARCH COVER FIG. A-15-001 Part-No Description Part-No Description P30272 Arch Cover B400 B07212 Screw M5×12 P30305 Arch Cover B500 B27200 Spring Washer M5 P30237 Arch Cover B600 B17200 Nut M5 P30261 Arch Cover B800 P30262 Arch Cover B1000 P30263 Arch Cover B1200 P30226...
  • Page 76 GP 44 PART LIST TABLE 600 FIG. A-19-002 Part-No Description Part-No Description P30300 Rear Table 600 P30301 Front Table 600 R08002 W150 Roller Assy. R08003 W200 Roller Assy. R08009 W500 Roller Assy. P00145 Roller Bracket B02108 Flat Head Screw M4×8 B07208 Bolt M5×8 Spare Parts...
  • Page 77 GP 44 PART LIST TABLE 800 FIG. A-19-003 Part-No Description Part-No Description P30303 Rear Table 800 B02108 Flat Head Screw M4×8 P30302 Front Table 800 B07208 Bolt M5×8 R08002 W150 Roller Assy. R08003 W200 Roller Assy. R08005 W300 Roller Assy. R08006 W350 Roller Assy.
  • Page 78 GP 44 PART LIST SUPPORT TABLE FIG. A-19-004 The different parts for strap size and the arch size. Part-No Description Part-No Description P30495 Rear Support Table 1200 P30358 Rear Support Table 1600 P30494 Front Support Table 1200 P00145 Roller Bracket P30357 Front Support Table 1600 B02108...
  • Page 79 GP 44 PART LIST SUPPORT TABLE FIG. A-19-006 Part-No Description Part-No Description P30334 Front Table 1000 P30335 Rear Table 1000 P30332 Front Table Bracket P30333 Rear Table Bracket B07208 Bolt M5×8 B40212 Button Head Screw M5×12 B04212 Cap Screw M5×12 Spare Parts - 31 -...
  • Page 80 GP 44 PART LIST V ROLLER FIG. D-1P Part-No Description Part-No Description B17300 Nut M6 B04355 Cap Screw M6×55 B27300 Spring Washer M6 NEWS-249 V-Roller B99038 Hexagon Bolt M6×25 NEWS-250 Spacer Collar P21048 V-Roller Base B04440 Cap Screw M8×40 B27400 Spring Washer M8 B04340 Cap Screw M6×40...
  • Page 81 GP 44 PART LIST HEAD ASSY. 1 FIG. H0-000-2-01 Key Part-No Description Key Part-No Description C00049 Head B17200 Nut M5 C03041 Strap Guide B04230 Cap Screw M5×30 B27400 Spring Washer M8 L09000 Support Pin for Bracket L21018 Strap Guide Support Bolt B04210 Cap Screw M5×10 L24013...
  • Page 82 GP 44 PART LIST HEAD ASSY. 2 FIG. H0-001-1 The different parts for strap size and the arch size. Part-No Description Part-No Description B02006 Flat Head Screw M3×6 5-7mm Strap B04010 Cap Screw M3×10 9.5-15.5mm Strap C03043 Center Guide for Head P03163 Spacer 5-7mm Strap B27300...
  • Page 84 GP 44 PART LIST MAIN SHAFT UNIT FIG. HEAD-1P Part-No Description Part-No Description B04315 Cap Screw M6×15 B27300 Spring Washer M6 P18004 Washer for Primary Tension Roller L18000 Flat Gear for Main Shaft L03012 Min Shaft Roller T04027 Ball Bearing 6202LLU L06009 Main Shaft M06000...
  • Page 85 GP 44 PART LIST PIVOT ROLLER UNIT FIG. HEAD-2P Part-No Description Part-No Description P03113 Snap Ring E-6 B27200 Spring Washer M5 B26400 Flat Washer M8 B04210 Cap Screw M5×10 T05001 Needle Bearing TLA810 L09034 Feed Roller Long Pin C03044 Strap Feed Arm L00061 Collar T04033...
  • Page 86 GP 44 PART LIST FEED ROLLER ASSEMBLY FIG. HEAD-3P1 Part-No Description Part-No Description B04315 Cap Screw M6×15 M06025 Key 5×5×38 B27300 Spring Washer M6 T02000 Sprocket RS25-T18 P18004 Flat Washer B10306 Set Bolt M6×6 L03059 Feed Roller T00062 Chain L60 T04027 Ball Bearing 6202LLU L06008...
  • Page 87 GP 44 PART LIST TENSION ASSY. FIG. H4 Part-No Description Part-No Description B04420 Cap Screw M8×20 A00249 Tension Adjust Bolt A00287 Main Shaft Drive Roller L09008 Support Pin for Adjust Bolt T05000 Needle Bearing TLA1010 B27500 Spring Washer M10 S06012 Tension Adjust Spring B21500 Nut M10...
  • Page 88 GP 44 PART LIST FEED TENSION UNIT FIG. H6-002 The different parts for strap size and the arch size. Part-No Description Part-No Description B04110 Cap Screw M4×10 S03065 Spring 5mm Strap B27100 Spring Washer M4 S03060 Spring 6-15.5mm Strap B26100 Flat Washer M4 A00610 Feed Solenoid Bracket...
  • Page 89 GP 44 PART LIST SLIDING PLATE UNIT FIG. H7-018-02 Part-No Description Part-No Description B04010 Cap Screw M3×10 B04108 Cap Screw M4×8 B27000 Spring Washer M3 B17100 Nut M4 B26000 Flat Washer M3 N01060 Hinge Rubber Stopper P00115 Metal for M Switch GL-12F B26100 Flat Washer M4 E06025...
  • Page 90 GP 44 PART LIST SLIDING PLATE ROD FIG. HEAD-8 Part-No Description Part-No Description L12008 Pin for Sliding Plate Bearing B10306 Set Bolt M6×6 T04032 Ball Bearing 638LLU B04308 Cap Screw M6×8 B28006 E-ring E6 P06031 Lower Support for Sliding Plate Rod P06033 Rod for Sliding Plate P00009...
  • Page 92 GP 44 PART LIST HEATER ASSY. FIG. HEAD-9P Part-No Description Part-No Description B27100 Spring Washer M4 A00298 Insulating Block Assy. B00108 Pan Head Screw M4×8 A00294 Heater E24026 Heater Transformer LA-76HC B21000 Nut M3 B00012 Pan Head Screw M3×12 B04120 Cap Screw M4×20 B27000 Spring Washer M3...
  • Page 93 GP 44 PART LIST HEATER ROD ASSY. FIG. HEAD-10 Part-No Description Part-No Description B17300 Nut M6 P36000 Heater Rod B B27300 Spring Washer M6 A00128 Heater Rod A B26300 Flat Washer M6 L12006 Heater Support Pin B28005 E-ring E5 L12005 Heater Pivot Pin B28008 E-ring E8...
  • Page 94 GP 44 PART LIST CLAMP ASSY. FIG. H11-011-H The different parts for strap size and the arch size. Part-No Description Part-No Description Part-No Description B31012 Roll Pin φ3×12 M00355 First Clamp Guide (5mm strap) B31212 Roll Pin φ5×12 M00006 First Clamp Guide (6,7mm strap) T04015 Ball Bearing 635zzs M00007...
  • Page 95 GP 44 PART LIST CLAMP ASSY. FIG. H11-011-D Spare Parts - 47 -...
  • Page 96 GP 44 PART LIST CAM SHAFT FIG. HEAD-12P-1 Part-No Description Part-No Description B99031 Hexagon Bolt M5×10 SCM B27400 Spring Washer M8 B27200 Spring Washer M5 T02011 Bracket Stopper P18001 Washer B06415 Flat Cap Screw M8×15 P98015 Bracket Cam L98015 Strap Feed Cam T05011 Thrust Bearing NTB40603 C00060...
  • Page 97 GP 44 PART LIST TENSION CONTROL ASSY. FIG. HEAD-13P Part-No Description Part-No Description B04115 Cap Screw M4×15 B10308 Set Bolt M6×8 B27100 Spring Washer M4 T00078 Chain RS25 L64 B17100 Nut M4 B04420 Cap Screw M8×20 CN-086 Right Bracket T02011 Sprocket RS25-T13 B04140 Cap Screw M4×40...
  • Page 98 GP 44 PART LIST CAM SWITCH FIG. H15-000 Part-No Description Part-No Description B00110 Pan Head Screw M4×10 B27100 Spring Washer M4 P00133 Cam Switch Bracket B31015 Roll Pin φ3×15 B17000 Nut M3 B27000 Spring Washer M3 E06025 Proximity Switch M GL-12F B04012 Cap Screw M3×12 Spare Parts...
  • Page 99 GP 44 PART LIST CAM MOTOR FIG. M1-11 Part-No Description Part-No Description T00032 Chain RS 35L60 T02017 Sprocket RS35-t18 B10310 Set Bolt M6×10 P00073 Motor Bracket B06320 Flat Head Screw M6×20 B04320 Cap screw M6×20 B26400 Flat Washer M8 B27400 Spring Washer M8 B04420 Cap Screw M8×20...
  • Page 100 GP 44 PART LIST M2 MOTOR FIG. M2-02 Part-No Description Part-No Description E21060 M2 Motor 100V 150W EF0P-KP-4P P18002 Flat Washer B08325 Hexagon Bolt M6×25 N01092 Rubber B27300 Spring Washer M6 T00114 Chain L46 B26300 Flat Washer M6 B21300 Nut M6 M06010 Key 5×5×25 B10206...
  • Page 101 GP 44 PART LIST PANEL FIG. PANEL-14 Part-No Description Part-No Description P30234 Front Panel B26300 Flat Washer M6 P30235 Front Door B27000 Spring Washer M3 N00003 Door Knob B17000 Nut M3 P30762 Right Panel B00210 Pan Head Screw M5×10 N00070 Clear Cover B27200 Spring Washer M5...
  • Page 102 GP 44 PART LIST RIGHT SIDE FIG. RIGHT-02 Part-No Description Part-No Description P30762-2 Right Panel N00070 Clear Cover E12031 Programmable Controller E09033 Power Switch (10Amp) P09027 Sensor Bracket E06020 Photo Cell (SA1B-DN1) E27017 Counter (MCU7P DC24V) E03129 Auto Load Switch (ASN311) See FIG.
  • Page 103 GP 44 PART LIST CONTROLS FIG. ELEC-035 Part-No Description Part-No Description E06010 Micro Switch BZ-2RW82-T4-J E21023 Exhaust Fan SF2034-3 E21049 Blower 109S005 E06020 Photo Cell SA1B DN1 E24004 Transformer 1KVA P110-115V S100V E03033 Toggle Switch WD1001 L21027 Table Supporting Screw L21022 Table Supporting Screw B17800...
  • Page 104 GP 44 PART LIST CONTROL BOX FIG. ELEC-017 Part-No Description Part-No Description P30764 Control Box P30763 Control panel B00108 Pan Head Screw M4×8 E03009 Strap feed complete light E03039 Manual strap switch E03129 Auto/Manual select switch E03040 Reset switch E03137 Circuit power switch (DC24V) E03119 Emergency stop switch...
  • Page 105 GP 44 PARTS LIST RELAY BOX (GP44) FIG. RB-008 Part-Nr Ladder-Diagram Part-Name Form E24031 Power Supply Power Supply S82J-0124 10W E30015 Capacitor 35µF SH-P2 E30028 Capacitor 25µF SH-M E30012 Capacitor 30µF SH-M E15034 Relay (M5 Motor) Strap Pull SJ-OWG 1.4A...

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