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Summary of Contents for Polychem PWT
- Page 1 OPERATION MANUAL | SPARE PARTS LIST PNEUMATIC PLASTIC STRAPPING TOOL READ ALL INSTRUCTIONS BEFORE OPERATING THE TOOL POLYCHEM CORPORATION 6277 HEISLEY ROAD, MENTOR, OHIO 44060 PHONE: 440.357.1500, FAX: 440.352.9553 WWW.POLYCHEM.COM ED. 08/11...
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Page 3: Safety Instructions
TABLE OF CONTENTS 1) Safety instructions 2) Technical data 3) Warranty and liability 4) Installation 5) Operating elements 6) Operation 7) Servicing and cleaning 8) Troubleshooting 9) Layout – spare parts list 1) SAFETY INSTRUCTIONS READ THE OPERATING INSTRUCTION CAREFULLY WHEN OPERATING THE TOOL, WEAR EYE, FACE AND HAND SAFETY PROTECTION GENERAL SAFETY INSTRUCTIONS :... -
Page 4: Chart Of Types
0.055”< 3) WARRANTY Polychem Corporation warrants all its tools and battery chargers during a period of 6 months from the shipping date document. Wear parts are warranted for 45 days, otherwise wear parts are excluded from regular warranty, wear parts are shown on spare parts list (in tool manual). -
Page 5: Handle Rotation
• DO NOT OPERATE THE TOOL WITHOUT STRAP, YOU COULD DAMAGE THE WELDING / CUTTING GROUP LEVER 1 – CUTTING / WELDING HANDLE WELDING MOTOR Handle rotation It is possible to change the handle position 90°.To change the position you unscrew the handle and move it as pictured Welding time adjustment The welding time can be adjusted with a screwdriver as shown in picture A;... -
Page 6: Operation
6) OPERATION Wrap the parcel to be bound with the strap, as shown in (pic.C1), (make sure that the strap is clean, and oil and grease free); align the two straps and insert them between the body and bottom plate, against the front / rear strap guides (pic.C2), push lever 1 one time to cut and weld the strap. -
Page 7: Cutter Replacement
Cutter replacement Disconnect the air pipe from welding motor (pic.F1), remove the 2 locking motor screws (pic.F2), remove the motor (pic.F3).Pull out the cutter spring with pliers (pic.F4), remove the cutter by inserting air into the disconnected pipe to push the piston down to free the cutter and then remove it from its seat with pliers (pic.F5). - Page 8 PROBLEM REMEDY Air leaking Check the air connection. May need to replace the gaskets ( contact the after sale service) The seal is weak; the upper strap isn’t completely cut; the cutting is inconsistent Improper weld time adjustment set it properly. Check if the sealing foot and the cutter are damaged or worn out. Check if the sealing foot is dirty or slides on strap.
- Page 9 POLYCHEM ITEM DESCRIPTION QNTY PART # 189825 A000107 ASSEMBLED COVER 186897 B100032 PIPE 6x8 0,08 mt 189707 B100307 CONN. DIR 10 1/4 RL1 (2L01012) 189137 B100310 SWING ELBOW RL31 8 1/4 (2L31011) 189185 B100313 CONNECTION RL1 08 1/4 (2L01010) 189154 B200356 VALV 2VIE TEMP AZ10.017.4...
- Page 10 189764 D004570 WELDING FOOT § 189702 D004790 WELDING START LEVER 189765 D004850 CUTTER PIN 189766 D004860 PISTON 189827 D004920 BOTTOM PLATE (1”STRAP) 189828 D004930 MAIN FRAME (1”STRAP) § WEARING PART PART THAT SHOULD BE STOCKED...
- Page 12 BOSCH 0 607 951 449 – POLYCHEM 400-0036 WELDING MOTOR REF. ITEM DSCRPT. JDE PART # 3 605 125 063 Housing 3 604 090 009 Cylinder 3 604 220 005 Roller 3 605 700 167 Front plate 1 900 905 127...
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Page 13: Machine Type
Polychem Corporation declares under own responsibility that the under mentioned machinery, to which this declarations refers, is in conformity with 2006/42/CE Directive and successive modifications, as well as with standards EN12100-1 / EN12100-2 Series PWT MACHINE TYPE POLYCHEM CORPORATION 6277 HEISLEY ROAD MENTOR, OHIO 44060 Tel.: 440-357-1500...
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