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Summary of Contents for Polychem SP3100
- Page 1 SP3100 OPERATION MANUAL | SPARE PARTS LIST PNEUMATIC TENSIONER FOR STEEL STRAPPING CHOKE COLLAR OPERATING VERSION READ ALL INSTRUCTIONS BEFORE OPERATING THE TOOL POLYCHEM CORPORATION 6277 HEISLEY ROAD, MENTOR, OHIO 44060 PHONE: 440.357.1500, FAX: 440.352.9553 WWW.POLYCHEM.COM ED. 09/11...
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Page 3: Safety Instructions
TABLE OF CONTENTS 1) Safety instructions 2) Technical data 3) Warranty and liability 4) Installation 5) Operating elements 6) Operation 7) Servicing and cleaning 8) Troubleshooting 9) Layout – spare parts list 1) SAFETY INSTRUCTIONS READ THE OPERATING INSTRUCTIONS CAREFULLY WHEN OPERATING THE TOOL, WEAR EYE, FACE AND HAND SAFETY PROTECTION GENERAL SAFETY INSTRUCTIONS: The tool must be used by properly trained people. - Page 4 1) TECHNICAL DATA DESCRIPTION OF THE TOOL: The tool model SP3100 is designed to tension steel strap. The strap is fed around the package manually and inserted in the tool and tensioned as shown in the instructions. TOOL SIZE Length: 340mm –...
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Page 5: Installation
It is recommended to always use a dryer unit near the compressor and a filter-regulator-lubricator unit with pressure gauge (Polychem part # 200-0025) close to the tool air connection to avoid water and dirt in the valves or in the pneumatic motors. Connect the tool to air with quick connector ¼”... - Page 6 CHOKE COLLAR TENSION Adjusting Strap Tension The maximum strap tension can be adjusted with a screwdriver by turning the screw as shown in pic.A, on pneumatic motor. Turning clockwise the tension will be decreased; turning counter clockwise the tension will be increased. ( A ) Feed Wheel Gap Adjustment (B1)
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Page 7: Operation
6) OPERATION Make the strap slip into the seal and wrap it up around the package; then make strap bottom pass a second time into the seal and bend it (pic.C1); push opening lever to open the tool and then insert top strap (pic.C2), press tensioning button (for choke collar model turn it in clockwise) to tighten strap and hold it until tension is done (pic.C3);... -
Page 8: Servicing - Cleaning
(7)SERVICING - CLEANING DISCONNECT THE TOOL FROM THE AIR LINE BEFORE PERFORMING ANY SERVICE: Clean with compressed air under the wheel and tension foot as shown in the picture. 7) TROUBLESHOOTING PROBLEM REMEDY Not enough strap tension Check the air pressure (min.78 psi) Check if the filter / lubricator group is damaged or dirty. - Page 9 9) LAYOUT-SPARE PARTS LIST Ed. 06/17 QTY. POLYCHEM ITEM DESCRIPTION PART # 189829 A000100 SHAFT SUPPORT ASSEMBLED 189122 B100296 PLUG 1/4" S2610 CAMOZZI 189105 B200309 GLUTCH MALE 1/4" 189830 B300130 O-RING OR3162 (D41) 189831 B300132 STOP OIL G 17X23X3 189608...
- Page 10 SP3100...
- Page 11 TENSION MOTOR WITH BUTTON...
- Page 12 No. ITEM QTY DESCRIPTION POLYCHEM PART # 3 600 760 114 MOTOR HOUSING / BLUE 189730 3 604 090 062 STATOR / 370W 3 604 220 025 ROTOR 3 605 700 005 BEARING FLANGE 189728 3 600 905 039 DEEP-GROOVE BALL BEARING / 9x24x7MM 190004 3 605 700 006 BEARING FLANGE 205673 3 600 905 148 DEEP-GROOVE BALL BEARING / DIN 625-7x19x6 190005 2 600 202 013 SPACER RING 2 600 202 014 SPACER RING 2 916 011 012 PLAIN WASHER / DIN 125-A5,3-ST 190192 2 911 061 150 HEX SCREW / DIN 933-M5x8-8.8 3 606 316 000 CYLINDRICAL GEAR / Z=12 189990 3 600 913 000 NEEDLE-ROLLER ASSEMBLY / INA K3x5x7 189781 3 606 300 002...
- Page 13 TENSION MOTOR WITH CHOKE COLLAR SPARE PARTS LIST 401-0299 ITEM DESCRIPTION JDE PART # 3 604 710 071 BOLT 1 900 210 306 O-RING / 10x2 MM 3 605 190 194 VALVE HOUSING 3 601 010 002 SILENCER 189729 3 600 210 126 O-RING / 6x2,5 MM 189651 3 605 700 172 FLANGE 3 600 002 000 STRAINER 189951 3 603 458 020 FITTING 3 603 201 068 NEEDLE ROLLER 3 600 210 036 O-RING / 16x1,25 MM 189663 3 603 201 000 NEEDLE ROLLER 205974 3 600 409 009 SLEEVE 1 903 230 528 BALL / DIN 5401-9,5MM-III-ST 189649...
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Page 14: Machine Type
Polychem Corporation declares under own responsibility that the under mentioned machinery, to which this declarations refers, is in conformity with 2006/42/CE Directive and successive modifications, as well as with standards EN12100-1 / EN12100-2 MODEL: Series SP3100 MACHINE TYPE POLYCHEM CORPORATION...
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