Macnaught R100 Instruction Manual

Macnaught R100 Instruction Manual

Air operated oil pumps
Table of Contents
  • Notice D'utilisation
  • Entretien
  • Guide de Diagnostic des Pannes
  • Montage
  • Wartung
  • Información General
  • Montaje
  • Guía de Solución de Problemas
  • Specifications

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Includes m odels
R100T-01
R100T-02
R300S-01
R300S-02
R300T-01
R300T-02
Introduction
The Macnaught 1:1 and 3:1 Ratio Oil Pumps are designed to
dispense lubricating oil, engine oil, gear oil, automatic trans-
mission fluid and anti-freeze/anti-boil or compatible fluids.
GENERAL INFORMATION
Please read this information carefully before use. Your safety
is important to us. Please read and follow all operating and
safety instructions listed below. Make sure all operators have
adequate access to the following instructions.
If you experience problems with this product, refer to the trouble-
shooting section of this manual. If you require further assistance
please contact your local Macnaught Distributor.
IMPORTANT INFORMATION
READ THIS INFORMATION
CAREFULLY BEFORE USE
Do not exceed the maximum recommended air inlet pressure
of 1035 kPa / 150 psi / 10.3 bar. The pumps require a mini-
mum air inlet pressure of 400 kPa / 60 psi / 4 bar and we rec-
ommend that you operate the unit at 690 kPa / 100 psi / 6.9
bar.
Do not hit the unit if it fails to operate.
Use suitable thread sealant ( e.g. Teflon tape ) on all screwed
fittings, but do not over tighten to avoid component damage.
Never allow any part of the human body to come in front of,
or in direct contact with a material outlet.
Never exceed the pressure rating of any component installed
in the system.
Check all hoses for signs of wear, leaks or loose fittings. Tighten
all fluid connections regularly and replace weak or damaged hose.
Your personal safety and well being are at stake.
Before attempting any maintenance or repairs of this product,
disconnect the air supply and release the oil line pressure by
squeezing the hand piece / gun trigger.
ASSEMBLY
Measure the depth of the drum/tank and attach the appropriate
length of threaded pipe to the inlet of the pumps (R100S and
R300S). There are a range of telescopic suction tubes available
from Macnaught.
Remove the bung adapter assembly from the pump and screw it
into the drum/tank opening. Carefully lower the pump through the
bung adapter and tighten the ring nut firmly.
Connect the appropriate hose and / or dispensing equipment to
your pump outlet.
Before connecting the air supply, the user should add a 'stop'
valve compressed air cock.
Note: The air cock must be a ¼ turn type ( allowing quick
closure ) and should be located close to the body of the
pump and be easily recognized.
TE055 Issue 17 © 2013
R100 / R300
AIR OPERATED OIL PUMPS
INSTRUCTION MANUAL
(R300S)
Adjust the on/off air valve to regulate the flow. Close the delivery
outlet/nozzle to stop flow.
Note: To protect the pump an in-line oiler must be used. It is
also recommended that a micro-fine (5 micron) air filter is
fitted to the air inlet of the pump to ensure maximum efficien-
cy of the pump.
CAUTION
Do not run the pump dry. Remember to switch off the air supply
to the pump if not using for an extended period of time. (eg. At the
end of each working day)
OPERATION
1) Ensure the drum or tank is "vented".
2) Partially open the on/off air valve. The pump will prime
automatically.
3) Open the delivery outlet/nozzle. The pump will automatically
start.
4) Adjust on/off air valve to regulate the flow. Close delivery outlet/
nozzle to stop flow.
CAUTION
Before carrying out any maintenance disconnect the air
supply and release the fluid pressure in the system.
(R100S)
1

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Summary of Contents for Macnaught R100

  • Page 1 R300T-01 INSTRUCTION MANUAL R300T-02 Introduction The Macnaught 1:1 and 3:1 Ratio Oil Pumps are designed to dispense lubricating oil, engine oil, gear oil, automatic trans- mission fluid and anti-freeze/anti-boil or compatible fluids. GENERAL INFORMATION Please read this information carefully before use. Your safety is important to us.
  • Page 2 Air continuously leaks 1) Piston rod seal (42) worn or damaged. 1) Replace piston seal. through exhaust. 2) Replace air valve assembly (Order R100-1K). 2) Air valve worn or damaged. Oil leaks through exhaust Oil seal (37) is worn or damaged.
  • Page 3: Notice D'utilisation

    POMPES À HUILE PNEUMATIQUES NOTICE D'UTILISATION Avant de brancher l'alimentation en air, l'utilisateur devra Les pompes à huile à rapport 1:1 et 3:1 de Macnaught sont l'équiper d'un robinet d'arrêt d'air comprimé. conçues pour distribuer de l'huile lubrifiante, de l'huil moteur, de l'huile pour engrenages, du liquide pour transmissions automatiques et de l'antigel ou anti-ébullition ou autres...
  • Page 4: Guide De Diagnostic Des Pannes

    Joint d'étanchéité à l'huile (37) usé ou 1) Remplacer l'ensemble joint d'étanchéité à l'huile. endommagé. (Pour R100, commander la référence R100-2K.) (Pour R300, commander la référence R300-2K.) La pompe fonctionne de manière irré- 1) Aspiration d'air par le tube d'aspira- 1) Refaire l'étanchéité...
  • Page 5: Montage

    Deutsch R100 / R300 DRUCKLUFTBETRIEBENE ÖLPUMPEN BEDIENUNGSANLEITUNG Die Macnaught-Ölpumpen mit dem Druckverhältnis 1:1 oder Hinweis: Der Absperrhahn muss eine schnelle Sperrung 3:1 sind zum Schmieren mit Motorenöl, Schmieröl, (nach einer Vierteldrehung) ermöglichen und sollte gut Getriebeöl, Automatikgetriebeöl und Frost- bzw. Siedeschutz- erkennbar am Gehäuse der Pumpe angebracht werden.
  • Page 6 1) Kolbenstangendichtung (42) abgenutzt 1) Kolbendichtung ersetzen. Auslassöffnung. oder beschädigt. 2) Luftventil abgenutzt oder beschädigt. 2) Luftventil ersetzen (Best.-Nr. R100-1K). Öl tritt aus der Auslassöffnung 1) Öldichtung (37) abgenutzt oder bes- 1) Öldichtung ersetzen. chädigt. (Für R100: Best.-Nr. R100-2K ) (Für R300: Best.-Nr.
  • Page 7: Información General

    R100 / R300 BOMBAS DE ACEITE MANUAL DE INSTRUCCIONES Las bombas de aceite Macnaught de relación 1:1 y 3:1 están Nota: La llave de aire debe ser del tipo de "¼ de giro" (que diseñadas para suministrar aceite de lubricación, aceite de permite un cierre rápido) y debe instalarse cerca del cuerpo...
  • Page 8: Guía De Solución De Problemas

    2) Válvula de aire desgastada o dañada 2) Sustituya el conjunto de válvula de aire (Referencia R100-1K). El aire se escapa continua- Junta de aceite (37) desgastada o da- Sustituya el conjunto de la junta de aceite.
  • Page 9 R100 PARTS LIST Order for replacem ent Item No. off Part or set KIT. REF DESCRIPTION R100-1K (KIT A) Major overhaul kit R100-2K (Kit B) Seal kit A & B Buffer spring TE001s (incl item 1 and 3) Air motor housing A &...
  • Page 10 R300 PARTS LIST Order for replacement Item No. off Part or set Kit ref Description R300-2K (Kit A) Major overhaul kit R300-3K (Kit B) Seal kit A & B Buffer spring TE001s Air motor housing A & B Buffer stopper A &...
  • Page 11: Specifications

    Specifications: Specifications R100 R300 Maximum Air Pressure 1035 kPa / 150 psi / 10.3 bar 1035 kPa / 150 psi / 10.3 bar Minimum Air Pressure 400kPa / 60 psi / 4 bar 400kPa / 60 psi / 4 bar Typical Air Consumption 13cfm @ 690kPa / 100 psi / 6.9 bar...
  • Page 12 For Warranty Terms and Conditions see macnaught.com.au For a list of Australian Service Centres see macnaught.com.au TE055 Issue 17 © 2013...

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