Canon imageRUNNER ADVANCE C7580i II Advance Maintenance Manual

Canon imageRUNNER ADVANCE C7580i II Advance Maintenance Manual

Preventative maintenance procedure
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Preventative Maintenance Procedure
Last update 04/27/2018

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Summary of Contents for Canon imageRUNNER ADVANCE C7580i II

  • Page 1 Preventative Maintenance Procedure Last update 04/27/2018...
  • Page 2 Implementation of the Preventative Maintenance Procedure  How to use Pre-Visit Common Common Maintenance Service Process Process Process History Check (Before) (After) This document was developed by Canon USA Engineering Services and Solutions to perform consistent, effective and efficient maintenance on all Canon products.
  • Page 3 iRADV C7580i/C7570i/C7565i Advance Maintenance Guide Procedure Detail Note Time • Enter the machine Serial Number to check the Log into Snapshot : following: Firmware Version – Prepare Firmware if necessary Communications Counters – Machine Usage Event History – Check History for Errors, Alarms Action Prior to and Jams Customer Visit:...
  • Page 4 iRADV C7580i/C7570i/C7565i Advance Maintenance Guide Procedure Detail Note Time  Point: Ask the customer about the condition of the machine and validate any issues they have. To perform efficient maintenance, we need to Verify Customers’ ask the customer about machine condition. Ask Questions to find out if there are any following Check Concern...
  • Page 5 iRADV C7580i/C7570i/C7565i Advance Maintenance Guide Procedure Detail Note Time  Point: Check Service Log 1. Check the log to see if there is any reoccurring Check Service Log Visual Check issues. If you see the same issues listed on the log, then the root cause hasn’t been fixed.
  • Page 6 *Reset the counters if parts are PD-PU/SP/FD-R2 (Middle Deck) Replace Replace replaced PD-PU/SP/FD-R3 (Lower Deck) ADF: COPIER>COUNTER>DRBL-2 *Check that physical condition of the DF-PU-RL part matches the counter DF-FD-RL If Canon Snapshot tool was DF-SP-RL used successfully, skip LNT-TAP1 LNT-TAP2 steps C5 through C9...
  • Page 7 iRADV C7580i/C7570i/C7565i Advance Maintenance Guide Procedure Detail Note Time  Point: 1. See the Parts counter. COPIER>COUNTER>DRBL-1 Replace any parts at or above 100% COPIER>COUNTER>PRDC-1 Check Transfer, Fixing COPIER>COUNTER>DRBL-1/PRDC-1 and Filter Counters *Reset the counters if parts are ITB/2 Transfer Filters Fixing replaced...
  • Page 8 iRADV C7580i/C7570i/C7565i Advance Maintenance Guide Procedure Detail Note Time Take following Print/Copy samples. Copy from ADF and If you find following PCQ, check the ADV Topics. Copy Glass. Make Samples (Before PG5(Y,M,C,K) PG10 CA-8 Black band on 2 side Sample) Light or missing image on rear side from developing roller coating failure...
  • Page 9 iRADV C7580i/C7570i/C7565i Advance Maintenance Guide Procedure Detail & Action Note Time  Point: 1. Remove the Side Left Cover and the Inner Cover and clean the paper dust from the Paper Dust Collecting Tapes. Clean Clean the DADF Paper 2. The Paper Dust Collecting Tapes are contained Dust Collection Tapes in the Side Left Cover: (side cover blanking #FC8-5733-000 Qty: 1)and Inner Cover:...
  • Page 10 iRADV C7580i/C7570i/C7565i Advance Maintenance Guide Procedure Detail & Action Note Time  Point: Primary Corona Primary Corona: Clean 1. Inspect / Clean the Grid, Wire, Blocks and Shell Clean the Primary and Pre Transfer Corona: Clean Pre Transfer Corona 1. Inspect / Clean the Wire, Blocks and Shell Clean Pre Transfer Corona Assembly (Bk only)
  • Page 11 iRADV C7580i/C7570i/C7565i Advance Maintenance Guide Procedure Detail & Action Note Time Clean  Point: Clean any toner or debris found around: Clean 1. Drum Potential Sensor, Thermopile and Clean the Black and Thermistor area Clean 2. Drum Cleaning Pre-Exposure LED Color Drum and If there is excess toner in these areas, please Developer areas...
  • Page 12 iRADV C7580i/C7570i/C7565i Advance Maintenance Guide Procedure Detail & Action Note Time  Point: Clean the ITB and 1. Clean any toner or debris found around the edges of the ITB Assembly and Cleaning Unit. Clean Patch Sensors 2. If the surface of the ITB is covered with toner, remove and inspect the Cleaning Unit.
  • Page 13 iRADV C7580i/C7570i/C7565i Advance Maintenance Guide Procedure Detail & Action Note Time Clean Registration Guides and Rollers. Clean the Fixing Clean Feeder Frame and Check for paper jam remains under guides. Registration area Remove and Clean both sides of Secondary Transfer Static Eliminator. Remove Secondary Transfer Roller and clean cavity.
  • Page 14 iRADV C7580i/C7570i/C7565i Advance Maintenance Guide Procedure Detail & Action Note Time Check all parts that make contact. If have wear/damage to Film Assembly, more than likely have similar wear/damage to Web, Lower Pressure Fixing area Roller and Heat Roller. Small Springs FU9-2230 (Figure 28) and Separation Plate FC0-7970 (Figure 3) come with new Fixing Film Assembly.
  • Page 15 iRADV C7580i/C7570i/C7565i Advance Maintenance Guide Procedure Detail & Action Note Time  Point: Clean the Paper Feed Clean the Pick up, Feed and Separation Rollers for each paper Area tray Clean * Do not use alcohol to clean the rollers. Use water, roller cleaner or soap and water.
  • Page 16: Toner Bottle

    iRADV C7580i/C7570i/C7565i Advance Maintenance Guide Procedure Detail Note Time Point: 1.Empty the Waste Toner Bottle into the Toner Empty the Waste Waste Bag (Supply # : 18X24-1.5MIL) 2.Do Not empty the waste toner into a trash can Check Toner Bottle without a bag TP10 371a for information regarding allowing...
  • Page 17 iRADV C7580i/C7570i/C7565i Advance Maintenance Guide Procedure Detail Note Time Set the Die set on a table and press the top plate [1] straight down at both ends at the same time and look for a smooth operation. The top plate and Multifunction Professional Puncher- A1 Visual Check pins should retract fully when you release.
  • Page 18 iRADV C7580i/C7570i/C7565i Advance Maintenance Guide Procedure Detail Note Time  Every 200K copies should be Die Set Shoulder Bolts Lubrication. inspected and lubricated 1. Lubricate with high quality Teflon-based Multifunction professional Puncher- A1 grease. Cycles: This displays the DIE Maintenance 2.
  • Page 19 iRADV C7580i/C7570i/C7565i Advance Maintenance Guide Procedure Detail & Action Note Time Use canned air to blow the debris off each sensor. Clean Multifunction Professional Puncher- A1 Optical sensor Cleaning Do not need to do this every service call. Recommended at 500K. depending on customer use and environment.
  • Page 20 iRADV C7580i/C7570i/C7565i Advance Maintenance Guide Procedure Detail Note Time Multifunction professional Puncher- A1 Door Latch: • Door Latch Inspection  Ensure latch holds door closed. Check • Panel Latch Inspection  Ensure switch is activated when the door is closed Panel latch: Magnetic latches on the Entrance &...
  • Page 21 iRADV C7580i/C7570i/C7565i Advance Maintenance Guide Procedure Detail & Action Note Time Internal Rollers  No Periodically replaced Clean the following Rollers parts. Certain areas need to (Feed Roller) cleaned with Lint Free #FL0-5035-000 Paper with soap and water during each visit. Staple Finisher –...
  • Page 22 iRADV C7580i/C7570i/C7565i Advance Maintenance Guide Procedure Detail Note Time  Point: 1. The Vertical Gaps between the Machine and all Check to make sure of the accessories should be Even from Top to Bottom. the Machine and 2. If necessary, first make sure the machine is level, then level each accessory starting with Accessories are level the one closest to the machine then proceed...
  • Page 23: The Machine

    iRADV C7580i/C7570i/C7565i Advance Maintenance Guide Procedure Detail Note Time Take following Copy/Print samples from Copy from If you still find following PCQ check the ADV Topics. ADF and Copy Glass. Make Samples (After Black band on 2 side PG5(Y,M,C,K) PG10 CA-8 Light or missing image on Sample)
  • Page 24 iRADV C7580i/C7570i/C7565i Advance Maintenance Guide Procedure Detail & Action Note Time  COPIER > Function > INSTALL>COM-TEST If COM-TEST is NG, fix this issue at first. If Check you can’t fix this issue, call NTSC and get Perform COM-TET their assistance. COM TEST COM TEST ...

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