Stuart Turner ABB V150-45-2V-1 Installation, Operation & Maintenance Instructions Manual
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Stuart Turner ABB V150-45-2V-1 Installation, Operation & Maintenance Instructions Manual

Aquaboost series set (vertical twin)
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Booster Set
Operation & Maintenance Instructions
Please leave this instruction booklet with the owner as
it contains important guarantee, maintenance and safety
information
Read this manual carefully before commencing installation.
This manual covers the following products:
ABB V150-45-2V-1
Pt. No. 46684
ABB V150-60-2V-1
Pt. No. 46685
ABB V150-75-2V-1
Pt. No. 46686
(Vertical Twin)
Installation,
ABB V260-65-2V-1
Pt. No. 46687
ABB V260-75-2V-1
Pt. No. 46688
ABB V260-85-2V-1
Pt. No. 46689
(Subject to evidence of the required maintenance)
CE compliant product

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Summary of Contents for Stuart Turner ABB V150-45-2V-1

  • Page 1 Please leave this instruction booklet with the owner as it contains important guarantee, maintenance and safety information Read this manual carefully before commencing installation. This manual covers the following products: ABB V150-45-2V-1 ABB V260-65-2V-1 Pt. No. 46684 Pt. No. 46687 ABB V150-60-2V-1 ABB V260-75-2V-1 Pt.

  • Page 2: Table Of Contents

    Inlet pressures to the pump and ambient temperatures must not exceed the values given in the technical specifications. This pump set must not be used for any other application without the written consent of Stuart Turner Ltd. This pump MUST NOT be connected directly to the mains water supply.

  • Page 3: Checklist

    CHECKLIST IMPORTANT: With the pump removed from its packaging check for any damage prior to installation. If any damage is found contact Stuart Turner Ltd within 24 hours of receipt. Discharge manifold Removable cap (ref: 2.25) Suction manifold Removable cap (ref: 2.25)
  • Page 4 Product Performance FLOW (l/min) Fig. 2 Performance curve indicates maximum performance, both pumps running. Cont ... - 4 -...

  • Page 5: Important Facts - Read Before Commencing Installation

    1 IMPORTANT FACTS: READ BEFORE COMMENCING PUMP INSTALLATION A. Water storage capacity. 1.11 The cold water storage capacity must be sufficient to meet the flow rates required by the pumped equipment and any other water using fittings and appliances, which may be operated simultaneously. 1.12 Ensure the pump is primed as described in the priming section before starting, damage to the shaft seal will result otherwise.
  • Page 6 F. Lifting/Positioning 1.25 DO NOT lift the booster set by the pipework or by the control panel, the pressure vessel is supplied lose for transport purposes, please ensure that the booster set has been installed and connected to the suction and discharge pipework before installing the pressure vessel.

  • Page 7: Location

    2 LOCATION - GENERAL 2.11 Access: For emergencies and maintenance the booster set must be easily accessible. 2.12 Protection: The booster set must be located in a dry position, frost free and protected from freezing. Avoid environments which have a high ambient temperature, high humidity or excessive condensation.
  • Page 8 2.22 Direction of flow: See Fig. 1 to identify the suction and discharge connections. 2.23 Isolating valves: Separate system isolating valves (non restrictive) must be fitted to the suction and discharge of the pump set on the system side of the flexible hoses.

  • Page 9: Installation

    3 INSTALLATION Outlet to the system Fig. 3 3.11 The cold water supply: Must be a DEDICATED AIR FREE supply via a tank connector and must be able to self vent. Flexible hoses are supplied with the pump set and must be fitted between both suction and delivery manifolds and the installation pipework.

  • Page 10: Electrical

    4 ELECTRICAL 4.11 Regulations: The electrical installation must be carried out in accordance with the current national electrical regulations and installed by a qualified person. 4.12 Safety: In the interests of electrical safety a 30 mA residual current device (R.C.D. not supplied) should be installed in the supply circuit. Any RCD fitted must be suitable for operation with inverter drives, i.e.
  • Page 11 4.19 Wiring Diagram: Connect the pump set to the supply in accordance with the wiring diagram shown below. Note: Note: This switch does not isolate 1. This panel must be protected by a Type D all connections to this panel. M.C.B or motor rated BS88 fuse, rating Isolate elsewhere before see Section 3.21.
  • Page 12 4.20 Fuses: Two fuses are fitted in the connection box fixed to the top of the pump set, accessed via the clear front panel. 4.21 Pump controller: The connection of the alarms can distribute power even when the frequency converter is turned off. Ensure that there is no residual voltage on the terminals of the alarms.

  • Page 13: Control Programming

    5 CONTROL PROGRAMMING Fig. 6 Pump Start Pump Stop Access to programming menu/scroll up Programming/confirm Increase or scroll left Decrease or scroll right 5.11 Screen format: Set-up mode activated Auto mode Manual mode Alarm Sensor state Pump state Duty-assist mode Constant pressure mode Fixed speed mode Fig.
  • Page 14 5.12 The display is divided into three key areas (see Fig. 7): 1 - System icons: Auto mode The system is operating in auto mode. Manual mode The system is operating in manual mode. Set-up mode activated It shows that the setup menu is activated. when an icon is blinking you are modifying a parameter.
  • Page 15 5.13 Low water cutout: To protect the booster set from running out of water a float switch can be fitted into the supply tank and should be wired into terminals 8 and 9 of both controllers (see Fig. 8). Electrical connection Fig.
  • Page 16 5.15 Dry running protection: The controllers are equipped with two methods of dry running protection:- 1) The system pressure is monitored by the controller, if the system pressure drops below a pre-set level (SP07) for longer than a pre-set time (AP05) the pumps will be stopped.
  • Page 17 5.18 Programming: To display the programming parameters, select (menu) and the following will be displayed progressively: UP - User settings: these are the basic settings that the user can change. AP - Advanced settings: these settings are available only to qualified personnel.
  • Page 18 5.21 AP - Advance settings To enter password is required contact PumpAssist for assistance on +44 (0) 800 31 969 80. Description Factory Modifications Note settings Pressure transducer set-up AP01 (bar) [sensor full-scale] AP02 Ramp down Ramp-up AP03 (fixed value for MM) 0 MM AP04 Time before stop...
  • Page 19 5.22 SA - Technical assistance settings To enter password is required contact PumpAssist for assistance on +44 (0) 800 31 969 80. Description Factory Modifications Note settings SA01 SA02 SA03 Pressure PID (Proportional gain) SA04 Pressure PID (Integral time constant) SA05 Pressure PID (Derivative time constant) SA06...

  • Page 20: Commissioning

    6 COMMISSIONING 6.11 Isolate the booster set before pressure testing the system. Over pressure could damage the pressure transducer and diaphragm in the pressure vessel. 6.12 Each booster set is factory set to the required perameters as per the agreed specification and per the operating perameters set out elsewhere in this manual.
  • Page 21 d) The pump will continue to run until the system set pressure is reached; once this pressure is reached the pump(s) will slow and stop. e) If the pumps have not primed correctly the pressure will not increase, repeat the priming procedure detailed above.

  • Page 22: Maintenance

    7 MAINTENANCE 7.11 Turn off water supplies to the booster set and release pressure by opening water outlets before attempting maintenance. 7.12 Pressure vessel: The pressure vessel fitted to this booster set does not require any maintenance during the life of the product. If the system set pressure has been adjusted, the pressure vessel air charge pressure will need to be adjusted as detailed below.

  • Page 23: Technical Specification

    8 TECHNICAL SPECIFICATION ABB V150-45-2V-1 ABB V150-60-2V-1 ABB V150-75-2V-1 Aquaboost Model 50 Hz 50 Hz 50 Hz 46684 46685 46686 General Guarantee 2 Years (subject to evidence of the required maintenance) WRAS approval Approved materials Features Pump type Centrifugal Mechanical seal...
  • Page 24 140 Kg *Note: Indicates maximum casing pressure. Stuart Turner Ltd reserve the right to amend the specification without notice. 8.11 Noise: The equivalent continuous A-weighted sound pressure level at a distance of 1 metre from the pump does not exceed 70 dB(A).

  • Page 25: Trouble Shooting

    Er04 High rectified voltage - The system automatically restart when the clamp voltage is lower than 250 V. Er05 Memory failure Contact Stuart Turner. Er06 Overcurrent in the electro pump motor Contact Stuart Turner. Er07 Overcurrent in the frequency converter Contact Stuart Turner.
  • Page 26 Symptoms Probable Cause Recommended Action Pump will not start. Electrical supply. Check power supply. Check fuse (see fuse section). Check circuit breaker is set. Check wiring connections. Pump Jammed. See controller alarm code (error ER06). Pump current exceeds See controller alram code. (error Er06). controller set current.

  • Page 27: Guarantee

    10 YOUR GUARANTEE Congratulations on purchasing a Stuart Turner Booster Set. We are confident this pump set will provide many years of trouble free service as all our products are manufactured to the very highest standard. This Stuart Booster Set is guaranteed to be free from defects in materials or workmanship for 1 year from the date of purchase, extendable to two years subject to evidence of the required maintenance having taken place.
  • Page 28 Signed ..........Stuart Turner are an approved company to BS EN ISO 9001:2008...

This manual is also suitable for:

Abb v260-65-2v-1Abb v150-75-2v-1Abb v260-85-2v-1Abb v150-60-2v-1Abb v260-75-2v-1

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