ITT Advantage 2.0 Installation And Operation Manual

ITT Advantage 2.0 Installation And Operation Manual

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Industrial Process
Installation and Operation
Manual
®
Advantage
Actuator 2.0

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Summary of Contents for ITT Advantage 2.0

  • Page 1 Industrial Process Installation and Operation Manual ® Advantage Actuator 2.0...
  • Page 2: Table Of Contents

    Table of Contents Table of Contents Introduction and Safety..............................2 Safety message levels.................................2 User health and safety...............................2 Transportation and storage.............................4 Handling and unpacking guidelines..........................4 Storage, disposal, and return requirements........................4 Product Description................................5 Actuator identification..............................5 Bonnet description................................6 Valve diaphragm identification............................7 Installation...................................8 Precautions..................................8 Install the valve and topworks............................8 Disassemble the valve...............................9 Replace the valve diaphragm............................10 Mount the topworks to the valve..........................12...
  • Page 3: Introduction And Safety

    General precautions This product is designed and manufactured using good workmanship and materials, and meets all applicable industry standards. This product should be used only as recommended by an ITT engineer. WARNING: • Misapplication of the valve can result in injury or property damage. Select valves and valve components of the proper materials and make sure that they are consistent with your specific performance requirements.
  • Page 4 Introduction and Safety Instruction and training can be carried out by either ITT or the reseller of the valve by order of the operating company. Non-compliance risks Failure to comply with all safety precautions can result in the following conditions: •...
  • Page 5: Transportation And Storage

    Dispose of this product and associated components in compliance with federal, state, and local regulations. Return Ensure these requirements are met before you return a product to ITT: • Contact ITT for specific instructions on how to return the product.
  • Page 6: Product Description

    2.0 Figure 1: Pin connection for Advantage actuator Model number The actuator model number is located on the ITT identification tag. The model number is a four digit number defining the actuator as follows. Table 1: Actuator Code Description Advantage actuator 2.0...
  • Page 7: Bonnet Description

    Product Description Identification tag Line Description Valve serial number Valve size and model number Valve diaphragm type Maximum recommended actuation pressure Bonnet description Non-Sealed bonnet The non-sealed bonnet has a weep hole that permits leakage of the process fluid if the diaphragm ruptures.
  • Page 8: Valve Diaphragm Identification

    Product Description Valve diaphragm identification Diaphragm tab codes All diaphragm materials and physical properties are batch traceable via permanent codes molded into the diaphragm tabs. The molding date, grade of diaphragm, and valve size provide traceability to original batch records. Supplier code Date code Figure 4: Elastomer diaphragm front...
  • Page 9: Installation

    Installation Installation Precautions WARNING: • All procedures must be performed by qualified personnel. • When the process fluid is hazardous, thermal (hot or cold), or corrosive, take extra precautions. Employ the appropriate safety devices and be prepared to control a process media leak. •...
  • Page 10: Disassemble The Valve

    Installation If the valve is a ... Then ... Pure-Flo diaphragm Install with the raised hash marks (castings) or small machined dots (forgings) valve on the valve body at the 12 o’clock position to achieve the optimum drain angle. Prior to pressurization (with the valve slightly open), tighten the bonnet fasteners. For more information, see Tighten the bonnet fasteners in this manual.
  • Page 11: Replace The Valve Diaphragm

    Installation Replace the valve diaphragm Disassemble the valve. For more information, see Disassemble the valve in this manual. If the actuator mode of operation is fail open, pressurize the actuator by applying air to the upper cover, slightly extending the compressor and diaphragm. Unscrew the diaphragm from the compressor by turning the diaphragm counterclockwise.
  • Page 12 Installation Rotate the diaphragm until hard stop or heavy resistance is achieved and additional force does not significantly rotate the diaphragm into the compressor. If replacing a PTFE diaphragm, re-invert the diaphragm. ® Advantage Actuator 2.0 Installation and Operation Manual...
  • Page 13: Mount The Topworks To The Valve

    Installation Back off (no more than half turn) until the bolt holes in diaphragm and the bonnet flange align. 10. If the actuator mode of operation is fail open or fail close, select one of these steps. If the actuator Then ...
  • Page 14: Fastener Torque Table For Valve Body To Topworks

    Installation For more information, see Fastener torque table for valve body to topworks in this manual. Make multiple crisscross passes to build up torque to the final table value. Make additional crisscross passes using final table values to evenly tighten each fastener to within 5% of torque value. Retighten the bonnet fasteners as noted above at ambient conditions after the system has cycled through operating pressure and temperature.
  • Page 15 Installation Rotate the adjusting bushing counterclockwise until resistance is felt. The opening stop is now set. Adjust the valve closed switch. ® Advantage Actuator 2.0 Installation and Operation Manual...
  • Page 16 Richards Street, Kirkham Lancaster, PA 17603 Lancashire PR4 2HU England Tel. (717) 509–2200 Tel. +44-1772-682696 Fax (717) 509–2316 Fax +44-1772-686006 E-mail: pureflo.custserv@itt.com © 2009 ITT Corporation. The original instruction is in English. All non-English instructions are translations of the original instruction. AA2.0-Installation...

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