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Klimor MCKS Operation And Maintenance Manual

Modular air handling units
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OPERATION AND MAINTENANCE MANUAL
MODULAR AIR HANDLING UNITS
GDYNIA
MODULAR AIR HANDLING UNITS
KLIMOR Spółka z ograniczoną odpowiedzialnością Sp.k., 81-035 Gdynia, ul. B. Krzywoustego 5
Fax: (+48 58) 783-98-88; Tel.: (+48 58) 783-99-99
Service - Fax: (+48 58) 783-98-88; Tel.: (+48 58) 783-99-50/51 Mobile: (+48) 510 098 081
MCKS, MCKH, MCKP
MCKS; MCKH; MCKP
ISO 9001
SERVICE
Tel.: (+48 58) 783 99 50/51
Fax: (+48 58) 783 98 88
Mobile: (+48) 510 098 081
Email: serwis@klimor.pl
GDYNIA July 2017
DTR MCK v.2.4
2017 EN
Information in this document is subject to change
email:
klimor@klimor.pl
- office
serwis@klimor.pl
- service
PAGE
1/45

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  • Page 1 Fax: (+48 58) 783 98 88 Mobile: (+48) 510 098 081 Email: serwis@klimor.pl GDYNIA July 2017 KLIMOR Spółka z ograniczoną odpowiedzialnością Sp.k., 81-035 Gdynia, ul. B. Krzywoustego 5 Information in this document is subject to change Fax: (+48 58) 783-98-88; Tel.: (+48 58) 783-99-99 email: klimor@klimor.pl...

  • Page 2: Table Of Contents

    ADD. INDICATIONS AND INFORMATION REGARDING AHUS IN SWIMMING POOL VERSION (MCKP) ... 44 DEVICE OPERATION LOG SHEET ......................... 45 14. CERTIFICATES KLIMOR Spółka z ograniczoną odpowiedzialnością Sp.k., 81-035 Gdynia, ul. B. Krzywoustego 5 Information in this document is subject to change Fax: (+48 58) 783-98-88; Tel.: (+48 58) 783-99-99 email: klimor@klimor.pl...

  • Page 3: General Information

    MCKS, MCKH, MCKP 1. GENERAL INFORMATION This material is related to the operation and maintenance manual (OMM) for a range of modular standard MCKS air handling units, hygienic MCKH units and MCKP units for swimming pools. The purpose of the OMM [Operation and Maintenance Manual] is to familiarize installers and users with the construc- tion, functioning, transportation and correct operation and maintenance of the air handling unit (AHU).

  • Page 4: Optimal Parameters Of Heating, Cooling And Humidifying Mediums

    /h, available pressure: 500 Pa, equipped with the cartridge filter, water heater, water cooler, fan, silencer, secondary filter and connectors. MCKS0510050R-PFWHWCVFSLSF+AD+FC+O+A KLIMOR Spółka z ograniczoną odpowiedzialnością Sp.k., 81-035 Gdynia, ul. B. Krzywoustego 5 Information in this document is subject to change Fax: (+48 58) 783-98-88; Tel.: (+48 58) 783-99-99 email: klimor@klimor.pl...

  • Page 5: Dampers And Connectors Table

    – location at the horizontal cover KLIMOR Spółka z ograniczoną odpowiedzialnością Sp.k., 81-035 Gdynia, ul. B. Krzywoustego 5 Information in this document is subject to change Fax: (+48 58) 783-98-88; Tel.: (+48 58) 783-99-99 email: klimor@klimor.pl...

  • Page 6: Ahu Version

    The AHUs are equipped with pulse connectors for connecting the filters and fans pressure gauges. KLIMOR Spółka z ograniczoną odpowiedzialnością Sp.k., 81-035 Gdynia, ul. B. Krzywoustego 5 Information in this document is subject to change Fax: (+48 58) 783-98-88;...

  • Page 7: Functional Sets

    Figure No. 3 Assembly of the heat exchanger in a block KLIMOR Spółka z ograniczon ą odpowiedzialno ś ci ą Sp.k., 81-035 Gdynia, ul. B. Krzywoustego 5 Information in this document is subject to change Fax: (+48 58) 783-98-88; Tel.: (+48 58) 783-99-99 email: klimor@klimor.pl...
  • Page 8 (OMM). When starting the device strictly follow all instructions and precautions contained within. Information related to the burner start-up are also provided in the section 6.2.3. KLIMOR Spółka z ograniczon ą odpowiedzialno ś ci ą Sp.k., 81-035 Gdynia, ul. B. Krzywoustego 5 Information in this document is subject to change Fax: (+48 58) 783-98-88;...
  • Page 9 Adjustment of steam amount is a continuous process and it is controlled by the valve actuator. The con- densate from dried steam flows off through the dehydrator to the system. KLIMOR Spółka z ograniczon ą odpowiedzialno ś ci ą Sp.k., 81-035 Gdynia, ul. B. Krzywoustego 5 Information in this document is subject to change Fax: (+48 58) 783-98-88;...
  • Page 10 6.2.5 A cooler assembly and disassembly method in the AHU acc. to Fig No. 3. KLIMOR Spółka z ograniczon ą odpowiedzialno ś ci ą Sp.k., 81-035 Gdynia, ul. B. Krzywoustego 5 Information in this document is subject to change Fax: (+48 58) 783-98-88;...
  • Page 11 There are available condenser heat exchangers for overt heat recovery as well as hygroscopic heat exchangers for overt and latent heat recovery. KLIMOR Spółka z ograniczon ą odpowiedzialno ś ci ą Sp.k., 81-035 Gdynia, ul. B. Krzywoustego 5 Information in this document is subject to change Fax: (+48 58) 783-98-88;...
  • Page 12 Below you can find inverter settings for the 0÷10V signal control from an external source for both inverter types. Wiring of inverters according to their respective OMMs. If the AHU has been delivered together with the Klimor control system, do not use these settings. Please use infor- mation provided in corresponding control system OMMs.
  • Page 13 KLIMOR Spółka z ograniczon ą odpowiedzialno ś ci ą Sp.k., 81-035 Gdynia, ul. B. Krzywoustego 5 Information in this document is subject to change Fax: (+48 58) 783-98-88;...
  • Page 14 - Pressure gauge (located at the glycol cooler) - 230V 50Hz inverter KLIMOR Spółka z ograniczon ą odpowiedzialno ś ci ą Sp.k., 81-035 Gdynia, ul. B. Krzywoustego 5 Information in this document is subject to change Fax: (+48 58) 783-98-88; Tel.: (+48 58) 783-99-99 email: klimor@klimor.pl...
  • Page 15 Sets with the glycol system as standard are supplied in empty condition. Scope of pipeline assembly to be carried out by Klimor in each case is determined while submitting an order. It has to be filled with glycol before starting the sys- tem.

  • Page 16: Cm, Pm, Hpm.h.bps And Cm.h.bps Type Cooling Set

    All compressors are scroll type. KLIMOR Spółka z ograniczon ą odpowiedzialno ś ci ą Sp.k., 81-035 Gdynia, ul. B. Krzywoustego 5 Information in this document is subject to change Fax: (+48 58) 783-98-88; Tel.: (+48 58) 783-99-99 email: klimor@klimor.pl...
  • Page 17 These are two-circuit systems made of two independent compressor tandems. Figure No. 10 HPM-type cooling system construction KLIMOR Spółka z ograniczon ą odpowiedzialno ś ci ą Sp.k., 81-035 Gdynia, ul. B. Krzywoustego 5 Information in this document is subject to change Fax: (+48 58) 783-98-88;...
  • Page 18 14. Safety valve (only in tandem systems, where according to regulations it has to be used) KLIMOR Spółka z ograniczon ą odpowiedzialno ś ci ą Sp.k., 81-035 Gdynia, ul. B. Krzywoustego 5 Information in this document is subject to change Fax: (+48 58) 783-98-88;...
  • Page 19 14. Safety valve (only in tandem systems, where according to regulations it has to be used) KLIMOR Spółka z ograniczon ą odpowiedzialno ś ci ą Sp.k., 81-035 Gdynia, ul. B. Krzywoustego 5 Information in this document is subject to change Fax: (+48 58) 783-98-88;...

  • Page 20: Commissioning

    2.4 Commissioning Completely assembled AHUs have to be commissioned in line with the Klimor Quality Control procedures and once approved the KT Certificate is issued to confirm conformance with the quality requirements and operation parameters defined in the order.

  • Page 21: Scope Of Delivery And Components

    KLIMOR S.A. KLIMOR Spółka z ograniczon ą odpowiedzialno ś ci ą Sp.k., 81-035 Gdynia, ul. B. Krzywoustego 5 Information in this document is subject to change Fax: (+48 58) 783-98-88;...

  • Page 22: Assembly, Installation And Connecting Ahus

    C, and in summer not higher than +40°C. Air humidity should not exceed 60 Installation of the AHUs outdoors or in rooms with lower temperature should be discussed with Klimor at the design and equipment selection phase. 6.1.1 AHU framework Table no.

  • Page 23: Installation And Foundation Of The Mcks-Rx Ahu

    The roof base should be done as a concrete underlayment or sheet-steel construction, taking into account strength parameters adapted to the AHU weight specified in the AHU selection sheet. KLIMOR Spółka z ograniczon ą odpowiedzialno ś ci ą Sp.k., 81-035 Gdynia, ul. B. Krzywoustego 5 Information in this document is subject to change Fax: (+48 58) 783-98-88;...

  • Page 24: Ahu Installation And Connection

    Ventilation ducts should have their own supports or suspensions. If duct elbows are to be located in vicinity of the AHU outlet, their direction should correspond to the fan rotation direction. KLIMOR Spółka z ograniczon ą odpowiedzialno ś ci ą Sp.k., 81-035 Gdynia, ul. B. Krzywoustego 5 Information in this document is subject to change Fax: (+48 58) 783-98-88;...

  • Page 25: Connecting Electrostatic Filters

    (up to 10% for heaters and up to 20% for coolers). KLIMOR Spółka z ograniczon ą odpowiedzialno ś ci ą Sp.k., 81-035 Gdynia, ul. B. Krzywoustego 5 Information in this document is subject to change Fax: (+48 58) 783-98-88;...
  • Page 26 AHU's controller. Figure No. 25 Heating module in enclosed version KLIMOR Spółka z ograniczon ą odpowiedzialno ś ci ą Sp.k., 81-035 Gdynia, ul. B. Krzywoustego 5 Information in this document is subject to change Fax: (+48 58) 783-98-88;...

  • Page 27: Connecting The Humidification Block

    Reverse dehydrator Figure No. 27 Connecting the steam humidifier directly to the distributor KLIMOR Spółka z ograniczon ą odpowiedzialno ś ci ą Sp.k., 81-035 Gdynia, ul. B. Krzywoustego 5 Information in this document is subject to change Fax: (+48 58) 783-98-88; Tel.: (+48 58) 783-99-99 email: klimor@klimor.pl...
  • Page 28 7.While arranging the lance supply pipes do not allow to form drain traps and narrowing of cross-section. Figure No. 30 Figure No. 30 KLIMOR Spółka z ograniczon ą odpowiedzialno ś ci ą Sp.k., 81-035 Gdynia, ul. B. Krzywoustego 5 Information in this document is subject to change Fax: (+48 58) 783-98-88; Tel.: (+48 58) 783-99-99 email: klimor@klimor.pl...

  • Page 29: Electrical Connection

    For a trap working on pressure below atmospheric an appropriately high terminal should also be made out of supplied PVC pipes, working out value X where the trap is going to operate. KLIMOR Spółka z ograniczon ą odpowiedzialno ś ci ą Sp.k., 81-035 Gdynia, ul. B. Krzywoustego 5 Information in this document is subject to change Fax: (+48 58) 783-98-88;...

  • Page 30: Ahu Start-Up

    14. In AHUs equipped with secondary filtering sections it is recommended to carry out test startup of the AHU without secondary filter elements. KLIMOR Spółka z ograniczon ą odpowiedzialno ś ci ą Sp.k., 81-035 Gdynia, ul. B. Krzywoustego 5 Information in this document is subject to change Fax: (+48 58) 783-98-88;...
  • Page 31 0-10V signal Figure No. 35 Diagram of the fan electrical connection with integrated EC motor. KLIMOR Spółka z ograniczon ą odpowiedzialno ś ci ą Sp.k., 81-035 Gdynia, ul. B. Krzywoustego 5 Information in this document is subject to change Fax: (+48 58) 783-98-88; Tel.: (+48 58) 783-99-99 email: klimor@klimor.pl...

  • Page 32: Operation And Maintenance

    During filter renewal also the filtration section has to be cleaned. KLIMOR Spółka z ograniczon ą odpowiedzialno ś ci ą Sp.k., 81-035 Gdynia, ul. B. Krzywoustego 5 Information in this document is subject to change Fax: (+48 58) 783-98-88;...
  • Page 33 5- Dociśnij filtr i wsuń suwak do oporu. Figure No. 36 Installation of bag filter KLIMOR Spółka z ograniczon ą odpowiedzialno ś ci ą Sp.k., 81-035 Gdynia, ul. B. Krzywoustego 5 Information in this document is subject to change Fax: (+48 58) 783-98-88; Tel.: (+48 58) 783-99-99 email: klimor@klimor.pl...
  • Page 34 Figure No. 38 Installing/Removing AHU filters KLIMOR Spółka z ograniczon ą odpowiedzialno ś ci ą Sp.k., 81-035 Gdynia, ul. B. Krzywoustego 5 Information in this document is subject to change Fax: (+48 58) 783-98-88; Tel.: (+48 58) 783-99-99 email: klimor@klimor.pl...

  • Page 35: Heat Exchangers

    Before the winter period water should be drained from the cooler if chilled water is the medium, if the exchanger is exposed to direct flow of cold air. KLIMOR Spółka z ograniczon ą odpowiedzialno ś ci ą Sp.k., 81-035 Gdynia, ul. B. Krzywoustego 5 Information in this document is subject to change Fax: (+48 58) 783-98-88;...

  • Page 36: Silencer

    30 ÷ +130°C. Amount of the grease in standard operating conditions is designed for lifelong bearing operation. KLIMOR Spółka z ograniczon ą odpowiedzialno ś ci ą Sp.k., 81-035 Gdynia, ul. B. Krzywoustego 5 Information in this document is subject to change Fax: (+48 58) 783-98-88;...
  • Page 37 ALL REPAIR AND ADJUSTMENT OPERATIONS OF THE AHU SUPPLY SYSTEMS SHOULD BE CARRIED OUT IN LINE WITH THE OPERATION MANUAL OF THE COMPLETE AIR HANDLING SYSTEM. KLIMOR Spółka z ograniczon ą odpowiedzialno ś ci ą Sp.k., 81-035 Gdynia, ul. B. Krzywoustego 5 Information in this document is subject to change Fax: (+48 58) 783-98-88;...

  • Page 38: Planning And Assembly Indications

    Operation of the humidifier and electrical heater is allowed only when air flows through the device. KLIMOR Spółka z ograniczon ą odpowiedzialno ś ci ą Sp.k., 81-035 Gdynia, ul. B. Krzywoustego 5 Information in this document is subject to change Fax: (+48 58) 783-98-88;...

  • Page 39: Mck Ahus In External Version

    See the AHU control system OMM to find more info. Figure No. 42 Preferred installation location of the inverter in the fan block KLIMOR Spółka z ograniczon ą odpowiedzialno ś ci ą Sp.k., 81-035 Gdynia, ul. B. Krzywoustego 5 Information in this document is subject to change Fax: (+48 58) 783-98-88;...
  • Page 40 Assembly inside the roof AHU Assembly outside the internal AHU KLIMOR Spółka z ograniczon ą odpowiedzialno ś ci ą Sp.k., 81-035 Gdynia, ul. B. Krzywoustego 5 Information in this document is subject to change Fax: (+48 58) 783-98-88; Tel.: (+48 58) 783-99-99 email: klimor@klimor.pl...

  • Page 41: Additional Indications And Information Regarding Ahus In Hygienic Version (Mckh)

    AHUs in MCKH hygienic version are constructed based on the MCKT units and allowing for the recommendations in- cluded in the DIN 1946-4 standard. Below there are shown differences in structure and technology applied in the MCKS and MCKH AHUs. 11.1 Block illumination The hygienic AHUs are equipped with LED illumination (12V) in the following blocks: filters (preliminary and fine), cooler, fan, heat recovery (with cross-flow heat exchanger and medium), separation.

  • Page 42: Construction Solutions Ensuring Cleanliness

    Figure No. 48 KLIMOR Spółka z ograniczon ą odpowiedzialno ś ci ą Sp.k., 81-035 Gdynia, ul. B. Krzywoustego 5 Information in this document is subject to change Fax: (+48 58) 783-98-88; Tel.: (+48 58) 783-99-99 email: klimor@klimor.pl...

  • Page 43: Design And Application Guidelines Related To Din 1946-4

    Once the tests are completed they should hand over appro- priate protocols and delivery documentation. KLIMOR Spółka z ograniczon ą odpowiedzialno ś ci ą Sp.k., 81-035 Gdynia, ul. B. Krzywoustego 5 Information in this document is subject to change Fax: (+48 58) 783-98-88;...

  • Page 44: Add. Indications And Information Regarding Ahus In Swimming Pool Version (Mckp)

    12. ADDITIONAL INDICATIONS AND INFORMATION REGARDING AHUS IN SWIMMING POOL VERSION (MCKP) The MCKP AHUs in the swimming pool version are constructed based on the MCKS AHUs, taking into account full anti-corrosion protection of internal surfaces of the covers and structural elements, which are protected with epoxy paints or appropriate materials (stainless steel or galvanized, coated) as well as application of devices –...

  • Page 45: Device Operation Log Sheet

    Remarks Date Activity type Service/Inspection Signature KLIMOR Spółka z ograniczon ą odpowiedzialno ś ci ą Sp.k., 81-035 Gdynia, ul. B. Krzywoustego 5 Information in this document is subject to change Fax: (+48 58) 783-98-88; Tel.: (+48 58) 783-99-99 email: klimor@klimor.pl - office Service - Fax: (+48 58) 783-98-88;...

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