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Wieland ricos FLEX User Manual

Digital input modules / digital output modules
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ricos
ricos
FLEX digital input modules / digital output modules
83.036.2100.0 | 83.036.2200.0 | 83.036.2300.0
83.036.3100.0 | 83.036.3110.0 | 83.036.3150.0
83.036.3200.0 | 83.036.3210.0 | 83.036.3300.0
FLEX
USER MANUAL
Dok.-Nr. BA000941
Stand: 01/2014 (Rev. A)

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Summary of Contents for Wieland ricos FLEX

  • Page 1 ricos FLEX ricos FLEX digital input modules / digital output modules 83.036.2100.0 | 83.036.2200.0 | 83.036.2300.0 83.036.3100.0 | 83.036.3110.0 | 83.036.3150.0 83.036.3200.0 | 83.036.3210.0 | 83.036.3300.0 USER MANUAL Dok.-Nr. BA000941 Stand: 01/2014 (Rev. A)
  • Page 2 About this manual This work is copyrighted material. The resulting rights remain with Wieland Electric Inc. Any duplication of this document or parts thereof is permitted only within the limits of the statutory provisions of the Copyright Act. Alteration or abridgement of this document without the express written consent of Wieland Electric GmbH is prohibited.

  • Page 3: Table Of Contents

    FLEX 8xDO DC 24 V 0,5 A ................45 ricos FLEX 2xDO DC 30 V 3 A RELAY ............... 48 Recommended literature ................51 FAQ ........................ 52 Support ......................53 Wieland Electric GmbH | BA000941 | 01/2014 (Rev. A)

  • Page 4: About This Manual

    This manual describes the digital signal modules (SM) of the system FLEX from Wieland. Here you may find besides of a product overview a detailed description of the single modules. You’ll receive information about the connection and the deployment of the...
  • Page 5 Damages to property is likely if these warnings are not heeded. A TTEN TIO N Caution! Damages to property by electrostatic charges is likely if these warnings are not heeded. N O TE NOTE! Supplementary information and useful tips. Wieland Electric GmbH | BA000941 | 01/2014 (Rev. A)

  • Page 6: Safety Information

    Disposal Please note the following instructions: • The ricos FLEX system may only be used in accordance with applicable national and international regulations as well as any special restrictions on the use of the ricos FLEX A TTEN TIO N system in prescribed applications and environments.

  • Page 7: Safety Information For Users

    • Do not expose the ricos FLEX system to extreme environmental conditions. Protect the system from dust, moisture and high temperatures. • If the ricos FLEX system is used in the vicinity of medical devices, such as pacemakers or hearing aids, special caution is required.

  • Page 8: Basics And Assembly

    Basics and Assembly Basics and Assembly ricos The focus of this chapter is on the introduction of the Wieland system FLEX. Here Overview you will find the information required to assemble and wire a controller system consisting of System ricos FLEX components.
  • Page 9 At the front side there are LEDs for status indication. For simple wiring each module shows a corresponding connection diagram at the front and at the side. Wieland Electric GmbH | BA000941 | 01/2014 (Rev. A)
  • Page 10 FLEX module. For the protection of the backplane bus connector you always have to mount the bus cover at the last module of your system again. Wieland Electric GmbH | BA000941 | 01/2014 (Rev. A)

  • Page 11: Dimensions

    For mounting plug the module to the module installed before and push the module to the mounting rail guided by the strips at the upper and lower side of the module. The module is fixed to the mounting rail by pushing downward the locking lever. Wieland Electric GmbH | BA000941 | 01/2014 (Rev. A)
  • Page 12 • Mount the mounting rail! Please consider that a clearance from the middle of the mounting rail mounting rail of at least 80 mm above and 60 mm below, respectively 80 mm by deployment of shield bus carriers, exist. Wieland Electric GmbH | BA000941 | 01/2014 (Rev. A)
  • Page 13 Clack Mounting the • After mounting the whole system, to protect the backplane bus connectors at the bus cover last module you have to mount the bus cover, now. Wieland Electric GmbH | BA000941 | 01/2014 (Rev. A)

  • Page 14: Demounting And Module Exchange

    • Press the unlocking lever at the lower side of the just mounted right module and pull it forward. • Turn the locking lever of the module to be exchanged upwards. • Pull the module forward. Wieland Electric GmbH | BA000941 | 01/2014 (Rev. A)
  • Page 15 • Turn all the locking lever of the head module to be exchanged upwards. • Pull the head module forward. • For mounting turn all the locking lever of the head module to be mounted upwards. Wieland Electric GmbH | BA000941 | 01/2014 (Rev. A)
  • Page 16 • For mounting turn all the locking lever of the module group to be mounted upwards. • To mount the module group put it to the gap between the both modules and push it, guided by the stripes at both sides, to the mounting rail. Wieland Electric GmbH | BA000941 | 01/2014 (Rev. A)

  • Page 17: Wiring

    0.08 mm² to 1.5 mm². • By removing the screwdriver, the wire is securely fixed via the spring contact to the terminal (step 3). Standard wiring Wieland Electric GmbH | BA000941 | 01/2014 (Rev. A)
  • Page 18 2 A. Afterwards the power module is to be placed again. To secure the power supply, the power modules may be mixed used. Wieland Electric GmbH | BA000941 | 01/2014 (Rev. A)
  • Page 19 After mounting the shield bus carrier with the shield bus, the cables with the accordingly stripped cable screen may be attached and fixed by the shield clamp. Wieland Electric GmbH | BA000941 | 01/2014 (Rev. A)

  • Page 20: Trouble-Shooting - Led

    After PowerON the MF-LED of one module respectively more modules Behavior: configuration flashes. The RUN-LED remains off. Reason: At this position a module is placed, which does not correspond to the configured module. Wieland Electric GmbH | BA000941 | 01/2014 (Rev. A)

  • Page 21: Installation Guidelines

    Install a central connection between the ground and the protected earth conductor system. − Connect all inactive metal extensive and impedance-low. − Please try not to use aluminum parts. Aluminum is easily oxidizing and is therefore less suitable for grounding. Wieland Electric GmbH | BA000941 | 01/2014 (Rev. A)
  • Page 22 Please take care for the targeted employment of the grounding actions. The grounding of the PLC is a protection and functionality activity. − Connect installation parts and cabinets with the System ricos FLEX in star topology with the isolation/protected earth conductor system. So you avoid ground loops. −...

  • Page 23: General Data

    Mechanical Oscillation EN 60068-2-6 1 g, 9 Hz ... 150 Hz Shock EN 60068-2-27 15 g, 11 ms Mounting conditions Mounting place In the control cabinet Mounting position Horizontal und vertical Wieland Electric GmbH | BA000941 | 01/2014 (Rev. A)
  • Page 24 Surge, installation class 3 *) *) Due to the high-energetic single pulses with Surge an appropriate external protective circuit with lightning protection elements like conductors for lightning and overvoltage is necessary. Wieland Electric GmbH | BA000941 | 01/2014 (Rev. A)

  • Page 25: Digital Input

    DI x green Digital input is set blinks with 2 Hz: ☼ on: ● off: ○ For wires with a cross section of 0,08 mm up to 1,5 mm Pin assignment Wieland Electric GmbH | BA000941 | 01/2014 (Rev. A)
  • Page 26 Input voltage for signal "0" DC 0 ... 5 V Input voltage for signal "1" DC 15 ... 28.8 V Input voltage hysteresis Frequency range Input resistance Input current for signal "1" 3 mA Wieland Electric GmbH | BA000941 | 01/2014 (Rev. A)

  • Page 27: Ricos Flex 4Xdi Dc 24 V

    • 4 digital inputs, isolated to the backplane bus Properties • Suited for switches and approximate switches • Status indication of the channels via LEDs also with de-activated electronic power supply Wieland Electric GmbH | BA000941 | 01/2014 (Rev. A)
  • Page 28 Digital input DI 1 DC 24 V DC 24 V for sensor DI 3 Digital input DI 3 DC 24 V DC 24 V for sensor I: Input, O: Output In-/Output area Wieland Electric GmbH | BA000941 | 01/2014 (Rev. A)
  • Page 29 LED Module error display red LED Channel error display none Isolation Between channels Between channels of groups to Between channels and backplane bus  Insulation tested with DC 500 V Wieland Electric GmbH | BA000941 | 01/2014 (Rev. A)

  • Page 30: Ricos Flex 8Xdi Dc 24 V

    Structure [2] Labeling strip [3] Backplane bus [4] LED status indication [5] DC 24 V power section supply [6] Electronic module [7] Terminal module [8] Locking lever electronic module [9] Terminal Wieland Electric GmbH | BA000941 | 01/2014 (Rev. A)
  • Page 31 Bit 0: DI 0 Bit 1: DI 1 Bit 2: DI 2 Bit 3: DI 3 Bit 4: DI 4 Bit 5: DI 5 Bit 6: DI 6 Bit 7: DI 7 Wieland Electric GmbH | BA000941 | 01/2014 (Rev. A)
  • Page 32 Safety requirements Secure user address Watchdog Two channels Test pulse outputs Datasizes Input bytes Output bytes Parameter bytes Diagnostic bytes Housing Material PPE / PPE GF10 Mounting Profile rail 35 mm Wieland Electric GmbH | BA000941 | 01/2014 (Rev. A)
  • Page 33 Mechanical data Dimensions (WxHxD) 12.9 x 109 x 76.5 mm Weight 60 g Environmental conditions Operating temperature 0 °C to 60 °C Storage temperature -25 °C to 70 °C Certifications UL508 certification Wieland Electric GmbH | BA000941 | 01/2014 (Rev. A)

  • Page 34: Digital Output

    DO x green Digitaler Ausgang angesteuert ● blinks with 2 Hz: ☼ on: ● off: ○ For wires with a cross section of 0,08 mm up to 1,5 mm Pin assignment Wieland Electric GmbH | BA000941 | 01/2014 (Rev. A)
  • Page 35 40°C Total current per group, horizontal configuration, 60°C Total current per group, vertical configuration Output current at signal "1", rated value 0.5 A Output delay of "0" to "1" 30 µs Wieland Electric GmbH | BA000941 | 01/2014 (Rev. A)
  • Page 36 Mechanical data Dimensions (WxHxD) 12.9 x 109 x 76.5 mm Weight 60 g Environmental conditions Operating temperature 0 °C to 60 °C Storage temperature -25 °C to 70 °C Certifications UL508 certification Wieland Electric GmbH | BA000941 | 01/2014 (Rev. A)

  • Page 37: Ricos Flex 2Xdo Dc 24 V 2 A

    For wires with a cross section of 0,08 mm up to 1,5 mm Pin assignment DC24V Position Function Type Description DO 0 Digital output DO 0 DC 24 V DC 24 V GND for actuator Wieland Electric GmbH | BA000941 | 01/2014 (Rev. A)
  • Page 38 Trigger level 2.7 A Number of operating cycle of relay outputs Switching capacity of contacts Output data size 2 Bit Status information, alarms, diagnostics Status display green LED per channel Interrupts Wieland Electric GmbH | BA000941 | 01/2014 (Rev. A)

  • Page 39: Ricos Flex 4Xdo Dc 24 V 0,5 A

    It has 4 channels and their status is monitored via LEDs. • 4 digital outputs, isolated to the backplane bus Properties • Status indication of the channels via LEDs Structure Wieland Electric GmbH | BA000941 | 01/2014 (Rev. A)
  • Page 40 Digital output DO 2 GND for actuator DO 2 DO 1 Digital output DO 1 GND for actuator DO 1 DO 3 Digital output DO 3 GND for actuator DO 3 O: Output Wieland Electric GmbH | BA000941 | 01/2014 (Rev. A)
  • Page 41 Switching capacity of contacts Output data size 4 Bit Status information, alarms, diagnostics Status display green LED per channel Interrupts Process alarm Diagnostic interrupt Diagnostic functions Diagnostics information read-out none Module state green LED Wieland Electric GmbH | BA000941 | 01/2014 (Rev. A)

  • Page 42: Ricos Flex 4Xdo Dc 24 V 2 A

    Structure [2] Labeling strip [3] Backplane bus [4] LED status indication [5] DC 24 V power section supply [6] Electronic module [7] Terminal module [8] Locking lever electronic module [9] Terminal Wieland Electric GmbH | BA000941 | 01/2014 (Rev. A)
  • Page 43 Output area Addr. Name Bytes Function State of the outputs 5200h Bit 0: DO 0 Bit 1: DO 1 Bit 2: DO 2 Bit 3: DO 3 Bit 7 … 4: reserved Wieland Electric GmbH | BA000941 | 01/2014 (Rev. A)
  • Page 44 Between channels of groups to Between channels and backplane bus  Insulation tested with DC 500 V Safety Safety protocol Safety requirements Secure user address Watchdog Two channels Test pulse outputs Circuit monitoring Wieland Electric GmbH | BA000941 | 01/2014 (Rev. A)

  • Page 45: Ricos Flex 8Xdo Dc 24 V 0,5 A

    ○ ○ Error at bus power supply ☼ ☼ Error in configuration (see Basics) ● DO x green Digital output is set blinks with 2 Hz: ☼ on: ● off: ○ Wieland Electric GmbH | BA000941 | 01/2014 (Rev. A)
  • Page 46 Number of outputs Cable length, shielded 1000 m Cable length, unshielded 600 m Rated load voltage DC 20.4 ... 28.8 V Current consumption from load voltage L+ 15 mA (without load) Wieland Electric GmbH | BA000941 | 01/2014 (Rev. A)
  • Page 47 Profile rail 35 mm Mechanical data Dimensions (WxHxD) 12.9 x 109 x 76.5 mm Weight 60 g Environmental conditions Operating temperature 0 °C to 60 °C Storage temperature -25 °C to 70 °C Wieland Electric GmbH | BA000941 | 01/2014 (Rev. A)

  • Page 48: Ricos Flex 2Xdo Dc 30 V 3 A Relay

    When using inductive load please take a suitable protector (see installation guidelines). For wires with a cross section of 0,08 mm up to 1,5 mm Pin assignment ..AC 230V ..DC 30V ..AC 230V ..DC 30V DC 24V Wieland Electric GmbH | BA000941 | 01/2014 (Rev. A)
  • Page 49 Current consumption from load voltage L+ (without load) Total current per group, horizontal configuration, 40°C Total current per group, horizontal configuration, 60°C Total current per group, vertical configuration Output current at signal "1", rated value Wieland Electric GmbH | BA000941 | 01/2014 (Rev. A)
  • Page 50 Mechanical data Dimensions (WxHxD) 12.9 x 109 x 76.5 mm Weight 60 g Environmental conditions Operating temperature 0 °C to 60 °C Storage temperature -25 °C to 70 °C Certifications UL508 certification Wieland Electric GmbH | BA000941 | 01/2014 (Rev. A)

  • Page 51: Recommended Literature

    Recommended literature Recommended literature Wieland Electric GmbH | BA000941 | 01/2014 (Rev. A)

  • Page 52: Faq

    Wieland Electric GmbH | BA000941 | 01/2014 (Rev. A)

  • Page 53: Support

    Support Support For the latest information about our product please check the following websites: http://www.wieland-electric.com/ http://eshop.wieland-electric.com/ Technical Support Industrieautomation Elektronik Hotline: +49 951 / 93 24-995 E-Mail: AT.TS@wieland-electric.com Wieland Electric GmbH | BA000941 | 01/2014 (Rev. A)
  • Page 54 Wieland Electric GmbH | BA000941 | 01/2014 (Rev. A)

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