SBC PCD1.Room Hardware Manual
  1. Manuals
  2. Brands
  3. SBC Manuals
  4. Controller
  5. PCD1.Room
  6. Hardware manual

SBC PCD1.Room Hardware Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Hardware Manual
for the PCD1.M2110R1 (PCD1.Room)
Document 27-619 │ Version EN  0 4 │ 2018-08-20

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the PCD1.Room and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for SBC PCD1.Room

Summary of Contents for SBC PCD1.Room

  • Page 1 Hardware Manual for the PCD1.M2110R1 (PCD1.Room) Document 27-619 │ Version EN  0 4 │ 2018-08-20...

  • Page 2: Table Of Contents

    Saia-Burgess Controls AG Contents PCD1.M2110R1 Content Document History .................. 0-4 Trademarks ................... 0-4 Graphical overview Orientation Introduction ................... 2-2 2.1.1 Instructions for connecting Saia-PCD controllers to the internet ..2-2 ® 2.1.2 Planning an application ................. 2-2 2.1.2 Wiring ....................2-3 2.1.3 IO Addressing ..................
  • Page 3 Saia-Burgess Controls AG Contents PCD1.M2110R1 Inputs and Outputs On-board ....................4-1 4.1.1 Connection overview ................4-2 4.1.2 Digital Inputs (Terminal Block X1) ............4-3 4.1.3 Digital Outputs (Terminal Block X0) ............4-4 4.1.4 Digital Inputs and Outputs (Terminal Block X0) ........4-5 4.1.5 PWM Output (Pulse width modulation) (Terminal Block X0) ....
  • Page 4 Saia-Burgess Controls AG Contents PCD1.M2110R1 Annex Icons ...................... A-1 A.2 Definition of Serial Interfaces ..............A-2 A.2.1 RS-232 ....................A-2 A.2.2 RS-485/422 ................... A-3 Glossary ....................A-4 Contact ....................A-6 Hardware Manual PCD1.M2110R1 │ Document 27-619 │ Version ENG  0 4 │ 2018-08-20...

  • Page 5: Document History

    Saia-Burgess Controls AG Contents PCD1.M2110R1 Document History Version Changes Published Comments EN01 2013-05-26 2013-05-26 New document EN02 2013-10-11 2014-02-03 - Logo and company names changed 2014-01-20 2014-02-03 - Chapter 2.1.1: Instructions for connecting Saia-PCD controllers to the internet ® 2014-01-20 2014-02-03 - Chapter 4.1.1 and 6.1.3: PGND connection on terminal X3 Pin 37...

  • Page 6: Graphical Overview

    Slot IO1 is only for operation with a PCD2.W525 module. This module is factory installed and included with delivery. If this module is removed, the PCD1.Room cannot switch into RUN mode Hardware Manual PCD1.M2110R1 │ Document 27-619 │ Version ENG  0 4 │ 2018-08-20...

  • Page 7: Orientation

    Systemcables and Adapters 26-792_ENG Ethernet-TCP/IP 26-776_ENG RS-485 Network 26-740_ENG IO-Analog Module PCD2.W525 26-853_ENG A wealth of information is available on the support homepage. Support: www.sbc-support.com PCD-Homepage: www.saia-pcd.com Hardware Manual PCD1.M2110R1 │ Document 27-619 │ Version ENG  0 4 │ 2018-08-20...

  • Page 8: Introduction

    PCD controllers include simple, built-in protection features. However, secure operation on the internet is only ensured if external routers are used with a firewall and encrypted VPN connections. For more information, please refer to our support site: www.sbc-support.com/security 2.1.2 Planning an application When planning PCD1.M2_ applications, the following aspects must be taken into consideration: ●...

  • Page 9: Wiring

    Saia-Burgess Controls AG Orientation Introduction 3. Check that the maximum supply current is sufficient for the CPU. 4. Estimate draw from 24 V supply. Use estimation values. Estimation values can be found in the section about the power needs of PCD1 I/O modules, or they may be determined using the device configurator. Please note that, for most applications, the outputs represent the greatest load on the 24 V supply.

  • Page 10: Io Addressing

    Saia-Burgess Controls AG Orientation Introduction 2.1.3 IO Addressing Optical output position for the following description The PCD is lying or hanging in front of us as shown, so that the labelling can be read from left to right. Addressing In the case of Saia PCD controllers with a flat construction, the addressing of I/O ® terminals always starts at the top left and continues in a clockwise direction, i.e.
  • Page 11 Saia-Burgess Controls AG Orientation Introduction The CPU’s on-board inputs and outputs can be assigned to flags and registers (media mapping) by the programmer using the Device Configurator (Device Con- figurator in the Saia PG5 tool). If IOs are media-mapped, these IOs cannot be ® reached directly from the program. Watchdog relay address “O 255” The address O 255 is reserved for the watchdog relay. The closing relay contact connection is located at connector X3. You can find additional details in Chapter 3.8 Hardware watchdog. Please read this information.

  • Page 12: Installation

    Saia-Burgess Controls AG Orientation Installation Installation 2.2.1 Dimensions 140.8 Dimensions in mm 142 x 226 x 49 (W x H x D) 2.2.2 Mounting Position and Ambient Temperature Module holders are usualy mounted on a vertical surface, in which case I/O con- nections to modules are also vertical. With this mounting position, an ambient temperature between 0 °C and 55 °C is permissible.

  • Page 13: Installation On Top-Hat Rails

    Saia-Burgess Controls AG Orientation Installation 2.2.3 Installation on Top-Hat Rails The PCD1 can be snapped onto two horizontally installed top-hat rails (2 x 35 mm according to DIN EN 60715 TH35). 1. Press the underside of the PCD onto the top-hat rail. 2. Slip the lower part of the rail under the two overhanging lugs on the underside of the PCD.

  • Page 14: Removing The Cover

    Saia-Burgess Controls AG Orientation Installation 2.2.5 Removing the Cover The cover is snapped onto the lower part of the PCD Beginning from the top of the cover, hook your fingertips under the edge of the cover and pull it off. Hardware Manual PCD1.M2110R1 │ Document 27-619 │ Version ENG  0 4 │ 2018-08-20...

  • Page 15: Mounting A Flat Surface

    Saia-Burgess Controls AG Orientation Installation 2.2.6 Mounting a flat surface Mounting on a flat surface is an additional variant using four screws. In the following photograph, the two upper holes are used for fastening the housing and the two lower holes serve as guides. The following mounting instructions assume that the PCD is to be mounted on a wall in front of the person performing the installation.
  • Page 16 Saia-Burgess Controls AG Orientation Handling of I/O modules 1. Install all four screws, tightening them only to the extent that the PCD can still be suspended from them. 2. Suspend PCD from screws. 3. Remove the housing cover (grasp the edge of the housing cover with your fingertips and pull it towards you).

  • Page 17: Handling I/O Modules

    Slot 1 is only for operation with a PCD2.W525 module. This module is factory installed and included with delivery. If this module is removed, the PCD1.Room cannot switch into RUN mode. Be careful not to bend the metal claws of the shielding plate inward with a tool (in other words, never use a screwdriver to pry the module out).

  • Page 18: Battery

    Saia-Burgess Controls AG Orientation Earthing Concept and Power Supply Battery Resources (registers, flags, timers, counters, etc.) character strings (TEXT) and data blocks (DBs) are stored in the RAM. In order to prevent these from being lost, and to enable the hardware clock to carry on running during a power failure, PCD1.M2_ devices are equipped with a back-up battery: CPU model Battery...

  • Page 19: Earthing Concept And Power Supply

    Saia-Burgess Controls AG Orientation Labelling 2.5 Earthing Concept and Power Supply There is a shielding and earthing plate in the lower part of the PCD1 housing. This combines with the shielding and earthing plate in the module holder to form a common, wide-area earthing point for all I/O modules and the external power supply.

  • Page 20: Labelling

    Saia-Burgess Controls AG Orientation Labelling 2.6 Labelling PCD1 I/Os are labelled with two self-adhesive labels. One set of 2 x 4 labels (item number: 4 310 8748 0) is included with the PCD1.M2_ on delivery. Labels can be created with the Device Configurator and then printed. TOP OF PAGE Set 1 Set 2 Set 3...
  • Page 21 Saia-Burgess Controls AG Orientation Labelling Edit I/O label texts. I/O label texts are not dependent on the Saia PG5 symbol descrip- ® tions! Print labels Carry out print setup in the main menu. When using the supplied labels, the following settings are necessary: “Size”...
  • Page 22 Saia-Burgess Controls AG Orientation Removing the Contact Protection The print position can be modified by adjusting of the Top margin “Margins”. Left margin No headers or footers should be defined. Select one of the label sets 1-4 on the label sheet for the printout. TOP OF PAGE Set 1 Set 2 Set 3...

  • Page 23: Removing The Contact Protection Of The I/O Module Connections

    Saia-Burgess Controls AG Orientation Removing the Contact Protection Insert the A5 label sheets TOP OF PAGE in the printer and start the print order. Set 1 Set 2 Set 3 Set 4 4 310 8748 0 Saia-Burgess Controls AG, CH-3280 Murten 2.7 Removing the Contact Protection of the I/O Module Connections Some I/O modules, such as the PCD2.F2xxx communications module, require...

  • Page 24: Cpu / Processor Unit

    Saia-Burgess Controls AG CPU / Control Process Unit CPU Properties PCD1.M2110R1 (Room) CPU / Processor Unit CPU Properties PCD1.M2110R1 (Room) Basic unit PCD1.M2110R1 General Features I/O bus extension Number of inputs/outputs or I/O up to 40 module slots Processor MCF5373L / 234 MHz Firmware, firmware update (firmware Can be downloaded from Saia PG5 environment...

  • Page 25: General Technical Details

    Saia-Burgess Controls AG CPU / Control Process Unit General Technical Details General Technical Details Power supply (external and internal) Supply voltage 24 V Power requirement typ.120 mA Internal bus capacity 500 mA / 200 mA 5 V / V+ ) In the planning of PCD1 systems, it is especially important to make sure that neither internal supply is overloaded. This check is especially important with the use of analogue modules, counters and positioning modules, because they can have a very high power requirement. For this purpose, we recommend using the specifications in the PG5 Device Generator.

  • Page 26: Hardware Version

    Saia-Burgess Controls AG CPU / Control Process Unit Hardware Version Hardware Version After the official release, a product undergoes improvements and modifications in subsequent years. In order to be able to recognise such modifications, there is a so-called hardware version number. Based on this number, the user can check whether a function is provided depending on the hardware. This can be viewed with the PG5 Online Configurator under Hardware Info or on the label on the back side of the PCD1.

  • Page 27: Firmware Version For The Pcd1.M2_ (Cosinus Update)

    Saia PG5 . To do so, proceed as follows: ® ● Open www.sbc-support.com and download the latest firmware version ● Establish a connection between Saia PG5 and the CPU, the same way as ® when downloading an application (in accordance with the available devices, serial with PGU cable, modem, USB, Ethernet) A modem connection is never permitted.

  • Page 28: System Memory Structure

    Saia-Burgess Controls AG CPU / Control Process Unit System Memory Structure System Memory Structure User program code incl. ROM DB/Text 256 Kbyte saved in the file system Memory expansion with battery buffer 128 Kbyte SRAM for read/write access to DB and texts PCD media with battery buffer Register: 16'384 Flag: 16'384 Timer/counter: 1600 On-board user file system 8 Mbyte for web files, data logging, documents or backup PLC file system Special file system partition PLC_SYS for system data.

  • Page 29: Flash Memory Structure On Pcd1.M2110R1

    Saia-Burgess Controls AG CPU / Control Process Unit System Memory Structure PLC_SYS File system for FW user program data (COB, XOB, FB, PB, SB) INTFLASH DATA WEBPAGES Micro SD Flash card Root directory of an SD flash card 3.5.2 Flash Memory Structure on PCD1.M2110R1 File system for the user Primarily used for BacNet PLC file system only for FW. The end user cannot access this partition Used for linked web projects (web builder) 3.5.3...

  • Page 30: Sd-Card On Io-Slot (Pcd2.R6000)

    Saia-Burgess Controls AG CPU / Control Process Unit System Memory Structure 3.5.4 SD-Card on IO-Slot (PCD2.R6000) The PCD2.R6000 memory module is not supported on the PCD1.M2_ because the SD card cannot be mechanically secured. Hardware Manual PCD1.M2110R1 │ Document 27-619 │ Version ENG  0 4 │ 2018-08-20...

  • Page 31: Flash Memory Module Pcd7.R5Xx For File System

    Saia-Burgess Controls AG CPU / Control Process Unit System Memory Structure 3.5.5 Flash memory module PCD7.R5xx for File System PCD7.R5xx Flash card status LED (yellow) switches on when the flash card is accessed. The flash card is inserted directly into the main circuit board. A screw in the cover secures the flash card in place. The mechanical cover is designed so that the flash card cannot loosen from the slot due to vibrations. Summary Memory Module for PCD1.M2_ CPU PCD7.R550M04 Flash memory module with file system Enables the saving of files, such as those for the webserver. The PCD can access the files directly through the FTP or HTTP server and write all PC-readable files (*.csv) directly to the mod- ule. PCD7.R560 BACnet firmware module for slot M1 ®...

  • Page 32: System Resources

    Saia-Burgess Controls AG CPU / Control Process Unit System Resources 3.6 System Resources System resources are described on the basis of PCD1.M2120. The differences between the individual PCs can be seen in 3.1. 3.6.1 Program Blocks Model Number Addresses Comments Cyclical Organisation Blocks (COB) 32 0…31 Main program elements Exception/system-dependent 0…63 Called from the system organisation blocks (XOB) Program Blocks (PB) 1000...

  • Page 33: Value Ranges For Data Types

    Saia-Burgess Controls AG CPU / Control Process Unit System Resources 3.6.2 Value Ranges for Data Types Model Comments Integer – 2’147’483’648 to Format: Decimal, binary, BCD + 2’147’483’647 or hexadecimal Floating-point numbers – 9,223’37 × 10 Instructions for the conversion – 5,421’01 × 10 of values in the Saia PCD format ®...

  • Page 34: Operating Statuses And Their Leds

    Saia-Burgess Controls AG CPU / Control Process Unit Operating Statuses and their LEDs 3.7 Operating Statuses and their LEDs Three LEDs (green, red and yellow) show the possible operating statuses of the CPU as set out in the following table. LEDs PCD1.M2110R1 Meaning Stop Error(s) Key: ●...

  • Page 35: Run/Stop Button

    Saia-Burgess Controls AG CPU / Control Process Unit Run/Stop Button 3.8 Run/Stop Button The operating mode can be changed during operation or during power-up: During power-up If the Run/Stop button is pressed during power-up of the PCD and then released during one of the sequences describe below, one of the following actions can be triggered: LED sequence Action...

  • Page 36: Watchdog (Hardware Relay)

    Saia-Burgess Controls AG CPU / Control Process Unit Watchdog (Hardware Relay) 3.9 Watchdog (Hardware Relay) PCD1.M2_ CPUs have a hardware watchdog as standard equipment. The watch- dog relay is at Pins 35 and 36 at Plug X3. Watchdog-Relais PCD1.M21xx Power "dangerous" outputs Main switch –...
  • Page 37 Saia-Burgess Controls AG CPU / Control Process Unit Operating Statuses and their LEDs Example FUPLA FBox: Further details are available in the online help of the FBox “HW watchdog”. Example of an instruction list (IL) sequence: Label Com- Operand Comment mand ; or 1 … 15 WD_Flag ; Helpsflag invers WD_Flag O 255 ;...

  • Page 38: Watchdog (Software)

    Saia-Burgess Controls AG CPU / Control Process Unit Watchdog (Software) 3.10 Watchdog (Software) The hardware watchdog offers maximum security. A software watchdog can be sufficient for non-critical applications, whereby the processor monitors itself and the CPU is restarted in the event of a malfunction or a loop. The core of the watchdog software is the instruction SYSWR K 1000. The watchdog function is activated when this instruction is output for the first time. It must then be output at least every 200 ms, otherwise the watchdog will be triggered and the PCD restarted...

  • Page 39: Program Download And Backup

    Saia-Burgess Controls AG CPU / Control Process Unit Program Download and Backup 3.11 Program Download and Backup 3.11.1 User Program Download to PCD1 with Saia PG5 ® Creating and compiling the user program After successfully compiling the project without errors, the file with extension “.pcd” contains the following information: - User program (FUPLA, IL, etc.) - Configuration files (BACnet, LON, etc.) - Data for the initialisation of resources for the first «Build» or «Rebuild All» time Program download “Download”...
  • Page 40 Saia-Burgess Controls AG CPU / Control Process Unit Program Download and Backup “Before download” area Two options are available before the downloading of the user program file: Stay in Run Remain in Run The file is downloaded to the file system while the PLC is in RUN. The PLC first stops the successful download, parses the file and performs a restart. Stop in PCD First the PLC stops, then the file is downloaded The PLC switches to STOP for...
  • Page 41 Saia-Burgess Controls AG CPU / Control Process Unit Program Download and Backup “Download” button “Security” area - Warn if PCD contains program with different name. - Warn if different Station number or IP address - Warn if a running program will be restarted/stopped. - Verify PCD Serial Number ... Warning: The PCD already contains another program - Show Program Information before downloading Warning: The PCD already contains another program - Warn if LON Bindings may be lost Warning: The PCD already contains another program...

  • Page 42: Backup And Restore User Program

    Saia-Burgess Controls AG CPU / Control Process Unit Program Download and Backup 3.11.2 Backup and Restore User Program Backup with Saia PG5 ® Select a backup with “Copy program to flash...” Since the user program is already stored in the on-board flash memory, only the RAM DB/text data from the on-board flash memory is backed up in the folder PLC_SYS. This folder is not visible for the user. Access is not permitted. Registers, flags, timer and counters are not saved in this manner.
  • Page 43 Saia-Burgess Controls AG CPU / Control Process Unit Program Download and Backup Backup to flash memory modules For the use of “backup/restore” on the internal FLASH, a folder name PCD_ BACKUP must be created. Backup to M1 flash M1 FLASH Please note that the M1 PCD_BACKUP flash must be deleted *.sbak beforehand.
  • Page 44 Saia-Burgess Controls AG CPU / Control Process Unit Program Download and Backup Restoring user program and DB/text Two options are available: - With the Saia PG5 under ® “Online → Flash memory → Restore source of flash” or - By pressing the “Run/Stop” button for at least 3 - 5 seconds in RUN mode. ATTENTION: If the button is pressed for longer than 10 seconds, there is the risk of resetting the system and/or deleting the memory.

  • Page 45: Inputs And Outputs

    Saia-Burgess Controls AG Inputs/Outputs (I/O) On-board Inputs and Outputs This chapter describes the inputs and outputs of the PCD1.M2_ in terms of their function and pin assignment. Three possible locations for inputs and outputs are described. These are - On-board - As plug-in modules - On RIOs 4.1...

  • Page 46: Connection Overview

    Saia-Burgess Controls AG Inputs/Outputs (I/O) On-board │ Connection Overview 4.1.1 Connection overview PGND +24 V external PWM0 PWM0 or Output 8 Out 0 Output 0 Out 1 Output 1 Out 2 Output 2 Out 3 Output 3 Input or Output 4 Input or Output 5 39...30 Input or Output 6 10 IO7...

  • Page 47: Digital Inputs (Terminal Block X1)

    Saia-Burgess Controls AG Inputs/Outputs (I/O) On-board │ Digital Inputs 4.1.2 Digital Inputs (Terminal Block X1) Number of inputs 4, source operation, electrically connected Input voltage Typ. 24 VDC (15…30 VDC) Input current Typ. 3.6 mA at 24 VDC Input delay Typ. 3 ms Surge protection Terminals Plug-in screw terminal block 3.6 mA 24 VDC digital...

  • Page 48: Digital Outputs (Terminal Block X0)

    Saia-Burgess Controls AG Inputs/Outputs (I/O) On-board │ Digital Outputs 4.1.3 Digital Outputs (Terminal Block X0) Number of outputs Voltage range 24 VDC (12...32 VDC) smoothed Output current Max. 0.5 A Output delay typ. 50 µs, max 100 µs at Ohmic load Contact protection Transistors LEDs Connections Plug-in screw terminal block Uext Out0 current Limit...

  • Page 49: Digital Inputs And Outputs (Terminal Block X0)

    Saia-Burgess Controls AG Inputs/Outputs (I/O) On-board │ Digital I/Os 4.1.4 Digital Inputs and Outputs (Terminal Block X0) The connections No. 7 to No. 10 on Terminal Block X0 can be used as either inputs or outputs. The configuration is carried out in the Device Configurator. Depending on the configuration, the technical data corresponds to that of a purely digital input or output: Configured as an input: Input type: Source operation, electrically connected Input voltage: Typ. 24 VDC(15…30 VDC) Input current: Typ.

  • Page 50: Pwm Output (Pulse Width Modulation) (Terminal Block X0)

    Saia-Burgess Controls AG Inputs/Outputs (I/O) On-board │ PWM Output 4.1.5 PWM Output (Pulse width modulation) (Terminal Block X0) Termianl no. 2 on Terminal Block X0 can be used either as a normal, digital output or as a PWM output. Configuration takes place in the Device Configurator. There is an FBox for the using of the PWM output. Number of PWM outputs: Voltage range 24 VDC (12…...
  • Page 51 Saia-Burgess Controls AG Inputs/Outputs (I/O) On-board │ PWM Output Uext PWM / Out8 current Limit 24 VDC Output Frequency = 1/T PWM Output Duty Cycle = t/T time Hardware Manual PCD1.M2110R1 │ Document 27-619 │ Version ENG  0 4 │ 2018-08-20...

  • Page 52: Interrupt Inputs (Terminal Block X1)

    Saia-Burgess Controls AG Inputs/Outputs (I/O) On-board │ Interrupt Inputs 4.1.6 Interrupt Inputs (Terminal Block X1) Basic principle Due to the input filter and the effect of the cycle time, the digital input modules are not suitable for reacting immediately to events or fast computing processes. Some CPUs have interrupt inputs for this purpose. If a positive flank is detected at an interrupt input, the corresponding XOB (e.g. XOB 20) will be called. The code in this XOB defines how the unit should react to the event, e.g. increment a counter. The code in XOBs, which is called by interrupt inputs, must be as short as possible so that sufficient time remains between the interrupts in order to process the rest of the user program.
  • Page 53 Saia-Burgess Controls AG Inputs/Outputs (I/O) On-board │ Interrupt Inputs Signal edge selection The signal edges that causes the as- sociated XOB to be called is selected as follows: PG5 Device Configurator  Onboard In-/Outputs  Properties  Interrupts Operation IX0 (also applies for IX1) With a positive flank at Input IX0, XOB 20 is called. The maximum reaction time until the call of XOB 20 is 1 ms. The code in this XOB defines how the system should react to the events, e.g.

  • Page 54: Analogue Inputs (Terminal Block X1)

    Saia-Burgess Controls AG Inputs/Outputs (I/O) On-board │ Analogue Inputs 4.1.7 Analogue Inputs (Terminal Block X1) Number of inputs: Galvanic separation Signal ranges: -10…+10 V (12 bit + prefix) -20…+20 mA (12 bit + prefix) RTD (12 bit) Connection technology for sensors 2-wire (passive input) Measurement principle: One-sided Input resistance: ±10 V Range: 240 kΩ ±20 mA Range: 125 Ω Input filter: typ. 5 ms Input range for temperature sensors PT1000: -50…+400 °C NI1000:...
  • Page 55 Saia-Burgess Controls AG Inputs/Outputs (I/O) On-board │ Analogue Inputs The following ranges are supported: Voltage ±10 V Both switches off (see Channel 0 configuration above) Current ±20 mA Switch “C” on, switch “T” off (see Channel 1 configuration above) Temperature/ Switch “T” on, switch “C” off resistance (see Channel 2 & 3 configuration above) Definition for range, over-range/under-range and status flag: Temperature inputs: Model min./max. Status flag Value Range Pt 1000 (-50…400 °C) -500 / 4000 Limits -500...4000 Ni 1000 (-50…210 °C) -500 / 2100 Limits -500...2100 Ni 1000 L&S (-30…140 °C)
  • Page 56 Saia-Burgess Controls AG Inputs/Outputs (I/O) On-board │ Analogue Inputs Connection concept Pt 1000 Ni 1000 Resistance -10...+10 V 0...20 mA Connection concept for two-wire transmitters υ 0...20 mA δ 4...20 mA* 24 VDC * 4..20 mA through the user program or in the PG5  Device Configurator  Media Mapping 4-12 Hardware Manual PCD1.M2110R1 │ Document 27-619 │ Version ENG  0 4 │ 2018-08-20...

  • Page 57: Plug-In I/O Module For Slot A

    Saia-Burgess Controls AG Inputs/Outputs (I/O) Plug-In I/O Module for slot A 4.2 Plug-In I/O Module for slot A 4.2.1 Analogue outputs PCD7.W600 4 analogue outputs with 12 bits resolution This analogue outputs module (0 to +10 V) can be plugged on the socket A of a PCD1.M2_ / .M0_ instead of a communication interface. The configuration of the outputs takes place in the Device Configurator like on- board I/O’s Terminal Block...
  • Page 58 Saia-Burgess Controls AG Inputs/Outputs (I/O) Plug-In I/O Module for slot A Allowable types of load Floating or grounded (the minus of the outputs is internally con- nected with the PCD ground) Short-circuit protection YES permanent Accuracy @25 °C ±0.2 % of the full scale (10 V) Temperature coefficient ±100 ppm/K of the full scale (10 V) Accuracy over full temperature...
  • Page 59 Saia-Burgess Controls AG Inputs/Outputs (I/O) Plug-In I/O Module for slot A Programming with direct access The module allows direct access with WRPW commands. Here an IL program example to write an analogue value to the output0 and to read the diagnose register. With direct access, it is possible to know which channel has not been correctly updated if the status register is read direct after the Write command.
  • Page 60 Saia-Burgess Controls AG Inputs/Outputs (I/O) Plug-In I/O Module for slot A LEDs and his Importance LEDs: Rx (green) Tx (yellow) The LEDs Rx/Tx blink when the module is communicating with the PCD. ● They can be permantly activated if media mapping is used or ●...

  • Page 61: Plug-In I/O Modules For Slot Io0

    Saia-Burgess Controls AG Inputs/Outputs (I/O) Plug-In I/O Modules for slot IO0 4.3 Plug-In I/O Modules for slot IO0 The plug-in I/O modules are identical to those of the PCD2.M5xxx. etc. PCD2.E110 PCD2.A400 The descriptions of the modules are found in the document «27-600 ENxx Manual IO-modules» 4-17 Hardware Manual PCD1.M2110R1 │...

  • Page 62: Analogue Inputs And Outputs (Slot Io1)

    (Slot IO1 Slot IO1 on the PCD1.M2110R1 is only for operation with a PCD2.W525 module. This module is factory installed and included with delivery. If this module is removed, the PCD1.Room controller cannot switch into RUN mode. General Data Power consumption at I/O bus +5V: max.

  • Page 63: Analogue Inputs

    Saia-Burgess Controls AG Inputs/Outputs (I/O) Analogue Inputs and Outputs (Slot IO1) Settings for this module are summarized below. More details can be found in document 26-853_ENGx_Manual_PCD2.W525. 4.4.1 Analogue Inputs Inputs General Resolution: 14 Bit Measurement type: differential Number of channels: Electrically isolated from PCD: Electrically isolated from external supply: Electrical isolation between other channels: Connection type:...

  • Page 64: Analogue Outputs

    Saia-Burgess Controls AG Inputs/Outputs (I/O) Analogue Inputs and Outputs (Slot IO1) Input Configuration Each input channel is configured by a DIP-Switch with four switches. The function of each switch is the following: Switch Differential mode Single ended mode Current shunt on Supply for external resistors on Gain=1 Gain=0.25 According to this table, the configuration for the different modes of operation is as follows: 1 2 3 4 1 2 3 4 1 2 3 4 Voltage mode...

  • Page 65: Rio (Remote I/O)

    Saia-Burgess Controls AG Inputs/Outputs (I/O) RIO (Remote I/O) Output Configuration Since the outputs are configured by software (with the corresponding FBox or FB) there is no need to configure their mode of operation with jumpers or DIP switches. 4.5 RIO (Remote I/O) The functions Smart Rio Manager and Profibus Rio are not supported. 4-21 Hardware Manual PCD1.M2110R1 │ Document 27-619 │ Version ENG  0 4 │ 2018-08-20...

  • Page 66: System Cables And Adapters

    Saia-Burgess Controls AG System Cables and Adapters I/O cable connections for PCD System Cables and Adapters System Cables with I/O Module Connections to the PCD To eliminate sources of error and save time, various pre-configured cables are available. The module plug is already mounted at the end of the cable. Conse- quently, that end only has to be plugged in.

  • Page 67: Communications Interfaces For Pcd1.M2

    The words “port” will be used for the remainder of this manual instead of “communications interface” for the purpose of simplification. Using the SBC S-Bus SBC S-Bus stands for the proprietary communications protocol of Saia PCD ® The SBC S-Bus is basically designed for communications using the engineering and debugging tools, as well as for connection to management levels/process control systems. It is not suitable or approved for connecting the field devices of...

  • Page 68: On-Board

    Saia-Burgess Controls AG Communications Interfaces On-board │ USB-Port 6.1 On-board When we use the term “On-board”, we mean the CPU board. In other words, the term “On-board interfaces” means interfaces already available on the CPU board or in preparation for it. 6.1.1 USB Port (Programming Interface) Plug: Standard vertical USB series B (device plug)

  • Page 69: Port #9 Ethernet

    Saia-Burgess Controls AG Communications Interfaces On-board │ Port#9 Ethernet 6.1.2 Port #9 Ethernet A new 10/100 Mbits switch, which automatically adapts to the two speeds, is used for these Ethernet connections. Both sockets can be used independently of one another. ETH1 ETH2 Function: 2 port switch Jack type: 2 RJ45s vertically positioned, metal housing, 2 LEDs each...

  • Page 70: Port #0 (Rs-485, Not Electrically Isolated)

    Saia-Burgess Controls AG Communications Interfaces On-board │ Port#0 RS-485 6.1.3 Port #0 (RS-485, not electrically isolated) In S-Bus, Modbus or MC4 communications mode, an RS-485 link can be established via port 0 with terminal block X3, terminals 38 and 39 RS-485 Bus cable RX - TX /RX - /TX Switch S1, connecting or disconnecting the RS-485 termination resistors With switch S1, the terminating resistors are switched on or off. Switch S1 must be set to “C”...

  • Page 71: Port #1 (Slot A)

    Saia-Burgess Controls AG Communications Interfaces On-board │ Port#1 │ Slot A 6.1.4 Port #1 (Slot A) Only PCD7.F1xxs modules are supported on the PCD1.M2_. Slot A Terminal block X2 (connection terminals for Slot A) Older interface modules without “S” at the end of the product designation (e.g. PCD7.F110) are not compatible with PCD1.M2_. Overview of the interface types: PCD7.F1xxS PCD7.F1xxS...
  • Page 72 Saia-Burgess Controls AG Communications Interfaces On-board │ Port#1 │ Slot A Malfunction If interface modules of the PCD7.F1xxS series (hardware version A) are used with the following devices, the interface modules will become hot and their correct function cannot be guaranteed. - PCD1.M1xx - PCD2.M1xx - PCD2.M48x - PCS The hardware version can be seen on the white label of a PCD7.F1xxS module in...

  • Page 73: Pcd7.F110S Serial Interface Module Rs-485/Rs-422

    Saia-Burgess Controls AG Communications Interfaces On-board │ Port#1 │ Slot A / RS-485/RS-422 6.1.4.1 PCD7.F110S Serial Interface Module RS-485/RS-422 PCD7.F110S RS-485 termination Close, terminated, closed Gate Open, not terminated, open (factory setting) Gate Plug assignment: RS-485 PCD1.M2_ peripheral Terminal Block Bus cable Strands twisted and shielded PGND RX - TX RX - TX /RX - /TX /RX - /TX PGND...

  • Page 74: Pcd7.F121S Serial Interface Module Rs-232

    Saia-Burgess Controls AG Communications Interfaces On-board │ Port#1 │ Slot A / RS-232 / Modem 6.1.4.2 PCD7.F121S Serial Interface Module RS-232 up to 115 kBit/s, Suitable for Modem Connection PCD7.F121S Standard Cabling: PCD1.M2_ RS-232 peripheral D-Sub (m) D-Sub (f) Terminal Block Bus cable 9 pole 25 pole PGND PGND PGND PGND Cabling for Modem connection: PCD1.M2_ RS-232 Modem Terminal Block Bus cable PGND PGND...

  • Page 75: Pcd7.F150S Serial Interface Module Rs-485

    Saia-Burgess Controls AG Communications Interfaces On-board │ Port#1 │ Slot A / RS-485 with Electrical Isolation 6.1.4.3 PCD7.F150S Serial Interface Module RS-485 with Electrical Isolation Electrical isolation is achieved with three optocouplers and a DC/DC converter. Data signals are protected against overvoltage with an anti-surge diode (10 V). Termination resistors can be connected (CLOSED) or disconnected (OPEN) with a jumper.

  • Page 76: Pcd7.F180S Serial Interface Module Belimo Mp-Bus

    Saia-Burgess Controls AG Communications Interfaces On-board │ Port#1 │ Slot A / Belimo 6.1.4.4 PCD7.F180S Serial Interface Module Belimo MP-Bus Up to 8 actuators and sensors can be connected. PCD7.F180S Cabling PCD1.M2_ : PCD1.M2_ Belimo Terminal Block Bus cable PGND ´MFT´ ´IN´ PGND 24 VDC Cabling MP-Bus device 20 PGND Earth connection, MP string 21 MP Multi Point The MP bus is the Belimo master-slave bus.

  • Page 77: Serial Interface To I/O Slot

    Saia-Burgess Controls AG Communications Interfaces Serial Interface to I/O Slot Serial Interface to I/O Slot The following plug-in modules for CPU module slots 0 allow CPU extension with additional communications interfaces. 6.2.1 General Comments about the Plug-In Module PCD2.F2xxx System properties of PCD2.F2xxx modules: The following points must be taken into consideration when using PCD2.F2xxx interface modules.

  • Page 78: Communications Port With Pcd2.F2Xxx Modules

    Saia-Burgess Controls AG Communications Interfaces Serial Interfaces on Slot IO0 6.2.2 Communications Port with PCD2.F2xxx Modules The slot IO0 of the PCD1.M2_ can also be fitted with the interface modules PCD2.F2xxx. The slot can be reached with the following port addresses via communications FBoxes (and/or AWL commands): Slot Slot Port 100 Port 101 IO slot 0 with PCD2.F2xxx Module Port 100 for the x.0 port Port 101 for the x.1 port...

  • Page 79: Modem Communication

    Saia-Burgess Controls AG Communications Interfaces Modem on Slot IO0 Modem Communication Modem module for slot IO0 (see “RS-232” designation in the following illustration) PCD2.T814: RS-232 Analogue modem 33.6 kbps (RS-232 and TTL interface) PCD2.T851: Digital modem ISDN-TA (RS-232 and TTL interface) Slot 0 Slot 1 The IO module modem PCD7.T8xx cannot...

  • Page 80: Configuration

    Saia-Burgess Controls AG Configuration (Device Configurator) Requirement │ General Information Configuration (Saia PG5 Device Configurator / Device Configuration) ® 7.1 Requirements The following description assumes that the user is familiar with the Saia PG5 ® software. If this is not the case, we recommend reading the Manual 26-733 “PG5, software requirements, PG5 V 2.0”...

  • Page 81: Running The Saia

    Saia-Burgess Controls AG Configuration (Device Configurator) Running the PG5 Device Configurator 7.3 Running the Saia PG5 Device Configurator ® The Device Configurator should be used for setting up the HW configuration, protocols and I/O handling. The Device Configurator is started by double- clicking on the “Device Configurator” symbol in the project directory tree. Hardware Manual PCD1.M2110R1 │ Document 27-619 │ Version ENG  0 4 │ 2018-08-20...

  • Page 82: Help

    Saia-Burgess Controls AG Configuration (Device Configurator) Running the PG5 Device Configurator 7.3.1 Help Help for the Device Configurator can be found under “Help Topics” in the “Help” menu: Click on one of the “Help topics”: Hardware Manual PCD1.M2110R1 │ Document 27-619 │ Version ENG  0 4 │ 2018-08-20...

  • Page 83: Media Mapping For Digital Inputs On-Board

    Saia-Burgess Controls AG Configuration (Device Configurator) Running the PG5 Device Configurator 7.3.2 Media Mapping for Digital Inputs On-Board The media mapping of digital inputs uses 16 flags Mapping table for digital inputs 7.3.3 Media Mapping for Digital Outputs On-Board The media mapping of digital outputs uses 16 flags Mapping table for digital outputs Hardware Manual PCD1.M2110R1 │ Document 27-619 │ Version ENG  0 4 │ 2018-08-20...

  • Page 84: Special Functions

    Saia-Burgess Controls AG Configuration (Device Configurator) Special Functions | Digital inputs onboard Special Functions 7.4.1 Digital inputs onboard PG5 Device Configurator for PCD1.M2110R1 Room. Select whether channel 4 to 7 should be used as a digital input or output Select whether the PWM channel should be used as a PWM output or standard output Select whether the watchdog channel should be used...

  • Page 85: Analogue Inputs Onboard

    Saia-Burgess Controls AG Configuration (Device Configurator) Special Functions | Analogue inputs onboard 7.4.2 Analogue inputs onboard Properties Mapping setup for values and status or diagnosis Channel setup and scaling information Hardware Manual PCD1.M2110R1 │ Document 27-619 │ Version ENG  0 4 │ 2018-08-20...
  • Page 86 Saia-Burgess Controls AG Configuration (Device Configurator) Special Functions | Analogue inputs onboard Mapping table for analogue inputs Mapping table for status of the analogue inputs Hardware Manual PCD1.M2110R1 │ Document 27-619 │ Version ENG  0 4 │ 2018-08-20...

  • Page 87: Analog Inputs / Outputs On Pcd2.W525 Slot Io1

    Saia-Burgess Controls AG Configuration (Device Configurator) Analog inputs / outputs on PCD2.W525 slot IO1 7.5 Analog inputs / outputs on PCD2.W525 slot IO1 The media mapping for the PCD2.W525 module is already activated in the PG5. Hardware Manual PCD1.M2110R1 │ Document 27-619 │ Version ENG  0 4 │ 2018-08-20...

  • Page 88: Maintenance

    Saia-Burgess Controls AG Maintenance Battery Replacement Maintenance General Information PCD1.M2_ controllers are maintenance-free, apart from the CPUs, where the battery needs to be changed occasionally. PCD1 CPUs do not contain any parts which can be replaced by the user. If hardware problems occur, please return the components to Saia-Burgess Controls AG.
  • Page 89 Saia-Burgess Controls AG Maintenance Battery Replacement Remove the cover of the controller. (see chapter 2.2.6 Removing the Cover) Locate the battery Gently press the battery retaining clip to the right Remove the battery Insert the Renata CR 2032 button battery with the label side (+ pole) up, slightly pushing the battery retaining clip to the side.

  • Page 90: Annex

    Saia-Burgess Controls AG Annex Icons Annex Icons In manuals, this symbol refers the reader to further information in this manual or other manuals or technical information documents. As a rule there is no direct link to such documents. This symbol warns the reader of the risk to components from electrostatic discharges caused by touch.

  • Page 91: Definition Of Serial Interfaces

    Saia-Burgess Controls AG Annex Definition of Serial Interfaces A.2 Definition of Serial Interfaces A.2.1 RS-232 Designation of signal lines: Transmit data [Transmit data] Data lines Receive data [Receive data] Request to send [Transmit part switched on] Clear to send [Readiness to send] Signal and response Data terminal ready [Terminal ready] circuits Data set ready...

  • Page 92: A.2.2 Rs-485/422

    Saia-Burgess Controls AG Annex Definition of Serial Interfaces A.2.2 RS-485/422 Signals to RS-485 (RS-422) e.g. start bit mark space not active 2.5V VOZ = 0.9 V min … 1,7 V VOH = 2 V min (with load) … 5 V max (without load) VOL = -2 V … -5 V The RS-422 is in idle status in the position “mark” RS-422: Signal type Logic status...

  • Page 93: Glossary

    Saia-Burgess Controls AG Annex Glossary Glossary Backup Datas save on media Base address See chapter 2.1.3 “Addressing” → “Plug-in Input and Output Modules” Compiler A compiler (from the word compile, to collect) is a program which translates the source text (source code) of another program, which is provided in a specific programming language, into a character sequence that is understandable for the computer.
  • Page 94 Saia-Burgess Controls AG Annex Project Manager, main program of the Saia Saia PCD ® package ® SuperCap Electronic component (capacitor), which can deliver current for a short time. Retention of memory content and continuation of the clock after a power supply shut- down.

  • Page 95: Contact

    Email support: ......support@saia-pcd.com upportsite: ......www.sbc-support.com SBC site: ........ www.saia-pcd.com International Represetatives & SBC Sales Companies: ..www.saia-pcd.com/contact Postal address for returns from customers of the Swiss Sales office Saia-Burgess Controls AG Service Après-Vente Bahnhofstrasse 18 3280 Murten, Switzerland Hardware Manual PCD1.M2110R1 │ Document 27-619 │ Version ENG  0 4 │ 2018-08-20...

Table of Contents