Omron ZG2-WDC11 Instruction Sheet

ZG2-WDC□□
Model
Smart Sensor
Sensor Controller
for ZG2-WDS□□□
INSTRUCTION SHEET
Thank you for selecting OMRON product. This sheet primarily describes
precautions required in installing and operating the product.
Before operating the product, read the sheet thoroughly to acquire
sufficient knowledge of the product. For your convenience, keep the
sheet at your disposal.
TRACEABILITY INFORMATION:
Importer in EU: Manufacturer:
OMRON Europe B.V. OMRON Corporation,
Wegalaan 67-69, Shiokoji Horikawa, Shimogyo-ku,
NL-2132 JD Hoofddorp Kyoto. 600-8530 JAPAN
The Netherlands
The following notice applies only to products that carry the CE mark:
Notice:
This is a class A product. In residential areas it may cause radio
interference, in which case the user may be required to take adequate
measures to reduce interference.
9309251-6B
2016
© OMRON Corporation All Rights Reserved.
PRECAUTIONS FOR SAFE USE
Please observe the following precautions for safe use of the product:
1. Do not use the product in environments where it can be exposed to
in ammable/explosive gas.
2. Do not disassemble, repair or modify this product.
3. Be sure to make sure that locking mechanisms are locked before use.
4. The supply voltage must be within the rated range.
5. Use the power supply within the rated load.
6. Dispose of this product as industrial waste.
PRECAUTIONS FOR CORRECT USE
1. Do not install the product in locations subjected to the following conditions:
・ Direct sunlight or near heaters
・ Condensation caused by high humidity
・ Sudden changes in humidity
・ Cold conditions that may cause freezing
・ Presence of corrosive or ammable gases
・ Direct vibration or shock
・ Build-up of dust or metal chips
・ Spraying by organic solvents, water, oil or other liquids
・ Strong magnetic or electric eld
・ Re ection of intense light (such as other laser beams or electric arc-welding machines)
2. Power Supply and Wiring
・ Reverse connection of power supply is not allowed. Connection to AC power supply
is also not allowed.
・ Open-collector outputs should not be short-circuited.
・ Use the Extension Cable ZG2-XC□□CR: length 25m/15m/8m/3m for extending
the cable between the Sensor Head and Sensor Controller. The total length differs
according to the Extension cable.
・ High-voltage lines and power lines must be wired separately from this product.
Wiring them together or placing them in the same duct may cause induction,
resulting in malfunction or damage.
・ When using a commercially available switching regulator, make sure that the FG
(Frame Ground) terminal is grounded.
・ If surge currents are present in the power lines, connect surge absorbers that suit the
operating environment.
・ Before connecting/disconnecting the Sensor Head, make sure that the Sensor
Controller is turned OFF. The Sensor Controller may break down if it is connected
or disconnected while the power is ON.
・ Use only the speci ed combinations of Sensor Head and Sensor Controller.
3. Orientation when Installing the Sensor Controller
To improve heat radiation, install the Sensor Controller only in the orientation show
below.
Correct
Do not install the Sensor Controller in the following orientations.
Incorrect Incorrect
4. Cleaning
・ Do not use paint thinner, benzene, acetone or kerosene to clean the Sensor
Controller. Doing so will melt the surface of the Sensor Controller.
・ Use commercially available alcohol.
■Communication with a Host Device
Before communicating with a host device, make sure that the product has started up.
Also, clear the receive buffers on the device in use or perform other measures since
undetermined signals might be output from the host interface when this product is
started up.
■Specifications
Item Model ZG2-WDC11/WDC11A
Output method NPN
No. of mounted Sensors 1 per Sensor Controller
Measurement time 5ms/8ms/16ms
Unit of minimum display 10nm
Range of display -999.99999~999.99999
Display LCD monitor
TFT2.2-inch Color LCD (display dots:557×234pix)
・
LED monitor Judgement result indicator (color:orange):T1/T2/T3/T4
・
Zero reset indicator (color:green):ZERO-RESET
Analog output Selectable from 2types voltage/current output (selected by side switch on base)
・
At voltage output:-10 to +10V,output impedance:40Ω
・
At current output:4 to 20mA,max.load resistance:300Ω
Output
Judgement output
(ALL-PASS/NG/ERROR)
NPN open-collector,30VDC,50mA max.,
Trigger assistance output
Residual voltage:1.2V max.
External
(ENABLE/GATE)
I/F
Laser off input(LD-OFF)
Zero reset input(ZERO-RESET)
ON:Short-circuited with 0V terminal or 1.5V max.
Input
Trigger input (TRIG)
OFF:Open (leakage current:0.1mA max.)
Bank setting input
(BANK A/BANK B/BANK C/BANK D)
USB2.0 1 port,FULL-SPEED[max.12Mbps],MINI-B
Serial I/O
RS-232C 1 port,max. 115200bps
Functions 16banks per Sensor Controller
Bank selection
MULTI/HIGH SPEED MULTI/AUTO/FIXED
Sensitivity adjustment
Height/2-point step/3-point step/Edge position/Edge width/Angle/Intersection angle/Intersection coordinates/
Measurement items
Cross-sectional area/Calculations between tasks (max. 8 items simultaneously selectable)
Trigger mode External trigger/Continuous
Power supply voltage
21.6V DC to 26.4V DC(including ripple)
Current consumption 0.8A max.
Dialectic strength
Across all lead wires and controller case,1000VAC,50/60Hz,1min
Operating:0 to 50℃,Storage:-15 to 60℃ (with no icing or condensation)
Ambient temperature
Ambient humidity Operating and storage:35% to 85% RH (with no condensation)
Degree of protection IEC60529,IP20
Vibration resistance (destructive) Destruction:10 to 150Hz,0.35-mm single amplitude,10 times each X,Y,and Z directions for 8min
Destruction:150m/s ,3 times each 6 directions(up/down,left/right,forward/backward)
Shock resistance (destructive)
Materials Case: Polycarbonate (PC), Cable sheath: heat-resistant PVC
2m
Cord length
Approx.300g(including cord)
Weight
Accessories
ZG2-WDC□1 : ferrite core (large) (1 p' ce), Insure Lock (1 p' ce), Instruction Sheet (This sheet)
ZG2-WDC□1A : ferrite core (large) (1 p' ce), ferrite core (small) (2 p' ces),
■External I/O
Brown
Blue
Red
Green
Black
Pink
Gray
Co-axial (black)
Shield
Yellow
Light blue
Yellow green
Yellow/Black
Purple
White
Orange
White/Black
(1) Power supply
This connects the 24 V DC (±10%) power supply. When using a Sensor
Controller with a PNP output, the power supply terminal is also the common I/O
terminal for all I/O except for the Analog output.
・ Supply power from a DC power supply unit that has a countermeasure (safety
ultra-low voltage circuit) built-in for preventing high voltages from occurring.
・ Wire the power supply separately from other devices. Wiring them together
or placing them in the same duct may cause induction, resulting in
malfunction or damage.
(2) GND
The GND terminal is the 0V power supply terminal. When using a Sensor
Controller with an NPN output, the GND terminal is also the common I/O
terminal for all I/O except for the Analog output.
(3) OUT0 (ALL PASS output)
This outputs judgment results (ALL PASS).
(4) OUT1 (NG output)
This outputs judgment results (NG).
(5) OUT2 (ERROR output)
This turns on when an error is generated.
(6) OUT3 (ENABLE output)
This turns ON when the sensor is ready for TRIG input.
(7) OUT4 (GATE output)
This turns ON when the measurement data can be aquired.
(8) Analog output
The Analog output outputs a current or voltage in accordance with the measured value.
ZG2-WDC41/WDC41A
PNP
・
Laser on indicator (color:green):LD ON
・
Trigger indicator (color:green):TRIG
PNP open-collector,50mA max.,
Residual voltage:1.2V max.
ON:Supply voltage short-circuited or within supply voltage -1.5V max.
OFF:Open (leakage current:0.1mA max.)
2
Insure Lock (1 p' ce), Instruction Sheet (This sheet), Smart Monitor ZG2 (exclusive PC software, CD-ROM), USB cable
(9) Analog GND
(1) Power supply(24V)
The Analog GND terminal is the 0V terminal for the Analog output.
(2) GND(0V)
(3) OUT0
・This ground wire must be wired separately from the other ground
(4) OUT1
(5) OUT2
wires.
(6) OUT3
(7) OUT4
(10) IN0 (BANK A)
(8) Analog output
Bank switching input A.
(9) Analog GND
(10) IN0 (11) IN1 (BANK B)
(11) IN1
Bank switching input B.
(12) IN2
(12) IN2 (BANK C)
(13) IN3
Bank switching input C.
(14) IN4
(15) IN5 (13) IN3 (BANK D)
(16) IN6
Bank switching input D.
(17) IN7
(14) IN4 (LD-OFF)
Laser ON/OFF switch input. If this signal is set on,the laser will stop emission.
(15) IN5 (ZERO-RESET)
Zero reset input.
(16) IN6 (TRIG)
External Trigger input.
(17) IN7 (HOLD-RESET)
Hold reset input.
■I/O circuit diagrams
・NPN type (ZG2-WDC11/WDC11A)
Brown
Red
Green
Black
Pink
Gray
Blue
Yellow
Light blue
Yellow green
Yellow/Black
Purple
White
Orange
White/Black
Current output
4 to 20mA
Current/voltage Co-axial (black)
output switch
40 Ω
Voltage output
±10V
Shield
・PNP type (ZG2-WDC41/WDC41A)
Current output
4 to 20mA
Current/voltage
output switch
Voltage output
40Ω
±10V
24 V DC
Load
OUT0
Load
OUT1
Load
OUT2
Load
OUT3
Load
OUT4
24 V DC
GND (0V)
IN0
IN1
IN2
IN3
IN4
IN5
IN6
IN7
Analog output
Current output: 300 Ω or lower
Load
Voltage output: 10 k Ω or higher
Analog GND
Brown 24 V DC
Red OUT0
Green OUT1
Load
Black OUT2
Load
Pink OUT3
Load
Gray OUT4
24 V
Load
DC
Load
Blue
GND(0V)
Yellow IN0
Light blue IN1
Yellow green IN2
Yellow/Black IN3
Purple
IN4
White
IN5
Orange
IN6
White/Black IN7
Co-axial (black) Analog output
Current output: 300 Ω or lower
Load
Voltage output: 10 kΩ or higher
Shield Analog GND