Kohler BodySpa K-1000 Installation Instructions Manual

Personal hydro-massage system 10-jet alcove
Hide thumbs Also See for BodySpa K-1000:

Advertisement

IMPORTANT! READ THIS BEFORE YOU BEGIN
This BodySpa operates at flow rates up to 80 gallons per
minute. To achieve a watertight installation, it is critical
that you follow all the installation instructions carefully.
Pay particular attention to leveling and sealing details to
obtain a satisfactory installation.
IMPORTANT INFORMATION
WARNING: When using electrical products,
basic precautions should always be followed,
including the following:
DANGER: Risk of electrical shock. Connect only
to
a
circuit
protected
Circuit-Interrupter (GFCI).
Install to permit access for servicing.

TABLE OF CONTENTS

AB
116290-2-
R
PERSONAL HYDRO-MASSAGE SYSTEM
by
a
Ground-Fault
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . .
K-1000, K-1015/16, K-5161-L
Grounding is required. The unit should be installed and
grounded by a qualified service representative.
Building materials and wiring should be routed away from
the pump body and other heat-producing components of
the unit.
2
2
3
4
4
7
9
9
1 1
BODYSPA
10-JET ALCOVE
. . . . . . . . . . .
. . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . .
. . . . . . . . . . . . .
. . . . . . . . . . . . . .
E2001 Kohler Co.
10
10
19
21
23
23
23
24

Advertisement

Table of Contents
loading

Summary of Contents for Kohler BodySpa K-1000

  • Page 1: Table Of Contents

    ..... CONFIRM PROPER OPERATION ....E2001 Kohler Co. 116290-2-...
  • Page 2: Product Notices

    C. PRODUCT MODIFICATIONS All information in this manual is based upon the latest product information available at the time of publication. Kohler Co. reserves the right to make changes in product characteristics, packaging, or availability at any time without notice.
  • Page 3: Site Requirements

    ROUGH FLOOR If grab bars will be installed, provide backing to the framing. C. PLUMBING PREPARATION Position the plumbing according to the roughing-in dimensions. Cap the supplies, and check for leaks. Kohler Co., Kohler WI U.S.A. 116290-2-...
  • Page 4: Before Installing Footbath

    Drill from the finished side of the nailing-in flange to prevent chipping of the acrylic. Add furring strips to the stud framing inside the recess area. This will make the studs even with the footbath nailing-in flange. 116290-2- Kohler Co., Kohler WI U.S.A.
  • Page 5 C. CONSTRUCT THE APRON Kohler Co. recommends this procedure for constructing a BodySpa apron. Other methods can be used to obtain an acceptable result. 34-1/4” Cut four 3/4” plywood boards to 6” x 34-1/4”. Measure and cut a 55_ taper at one end of each 5”...
  • Page 6 Be precise with this measurement. E. PUMP BANDING STRAP CUT Pump Banding Strap NOTICE: This step is necessary to make your Kohler BodySpa operate more quietly. Pump Base Use tin snips to cut the banding strap. When the banding...
  • Page 7: Before Installing Tower

    Mounting line you drew on one of the studs. Stud Stainless Secure the mounting frame to the tower mounting studs Steel Drywall with ten stainless steel drywall screws provided. Mounting Screw Frame Pencil Line Kohler Co., Kohler WI U.S.A. 116290-2-...
  • Page 8 National Electrical Code requires that you permanently separate the high- and low-voltage cables. Control Box 116290-2- Kohler Co., Kohler WI U.S.A.
  • Page 9: Electrical Connections

    Do not use a Lug* grounding adapter. The Kohler BodySpa is equipped with a cord and plug. All wiring of the pump and control has been completed at the factory. A licensed electrician must install a GFCI-protected, 120 V, 20 A, grounded outlet.
  • Page 10: Door Enclosure Preparation

    Secure the wall jamb to the double stud framing and furring strips with four 2” stainless steel flathead screws (provided). 2” Stainless Repeat for the other wall jamb. Steel Flathead Screw Footbath Locating Pin 116290-2- Kohler Co., Kohler WI U.S.A.
  • Page 11 Do not remove the tape from the outside of the wall 3-1/2” jamb at this time. Stainless Steel Flathead Screw Repeat for the other center expander. Wall Complete the finished wall according to the following Jamb instructions. Footbath Locating Kohler Co., Kohler WI U.S.A. 116290-2-...
  • Page 12 Use a sharp utility knife to carefully score and remove the protective tape from the wall jambs and center expanders. Finished Wall Furring Strip 1/2” Cement Board Galvanized Nail Or Screw TOP VIEW 116290-2- Kohler Co., Kohler WI U.S.A.
  • Page 13 Very Important! The header must be 1/4” higher at the Buttonhead Screw center before proceeding. The center of the header must not sag downward or the door panels will not operate correctly. Adjustment Screw Kohler Co., Kohler WI U.S.A. 116290-2-...
  • Page 14 Thread a roller nut into each roller. Carefully handtighten each roller nut. Do not tighten with a wrench at this time, and do not try to level the door Center Door panels yet. Panel Bushing Roller Nut 116290-2- Kohler Co., Kohler WI U.S.A.
  • Page 15 Press a center jamb assembly against the center expander. Secure with six #8 x 1” panhead screws. Do not overtighten. Header Bracket Repeat for the other side. Center Expander Center Jamb #8 x 1” Panhead Screws Center Jamb TOP VIEW Kohler Co., Kohler WI U.S.A. 116290-2-...
  • Page 16 Footbath and the side jamb seal. Repeat for the other side door assembly. Bottom Deflector 116290-2- Kohler Co., Kohler WI U.S.A.
  • Page 17 Carefully Handle Handle tighten all six screws. Use care to avoid stripping the Clamp screws. Screws Repeat this procedure for the other handle. Handle Side Door Panel Clamp Bumper Flat Kohler Co., Kohler WI U.S.A. 116290-2-...
  • Page 18 Masking Tape Footbath Apply Sealant IMPORTANT! You have now completed the door enclosure installation phase of the BodySpa installation. Keep these instructions with the tower so they are readily available for the final installation procedures. 116290-2- Kohler Co., Kohler WI U.S.A.
  • Page 19: Install The Tower

    3/8” bolt through the mounting frame and into the tower. Tighten the bolt securely. Tower Mounting Frame Hole BOTTOM LEFT CORNER VIEW Bolt Tower Mounting Frame Slotted Hole TOP LEFT CORNER VIEW Kohler Co., Kohler WI U.S.A. 116290-2-...
  • Page 20 – white to white; black to black. Mounting Frame Install the small strain relief bushing over the waterfall light wires, and insert it into the small mounting frame hole. Small Strain Relief Small Bushing Hole Transformer Snap To Control Box 116290-2- Kohler Co., Kohler WI U.S.A.
  • Page 21: Complete Installation

    CAUTION: Risk of property damage. The valve, spout, and other plumbing fittings must be adequately sealed to prevent water leakage behind the finished wall. Install the faucet handles and spout according to the manufacturer’s instructions. Seal around the plumbing fittings. Kohler Co., Kohler WI U.S.A. 116290-2-...
  • Page 22 Slip the center pin at the top of the cover plate up through the hole in the keypad. Secure the cover plate to the keypad with a panhead screw. Select the bottom cap – it contains the word “KOHLER”, and has a small notched area along the contact surface Apply Silicone edge.
  • Page 23: Install The Seat

    Plaster can be removed by scraping with a wood edge. Do not use metal scrapers, wire brushes, or other metal tools. A powder-type detergent may be used on a damp cloth to provide mild abrasive action to the residual plaster. Kohler Co., Kohler WI U.S.A. 116290-2-...
  • Page 24: Confirm Proper Operation

    Decrease water force, press the A built-in timer automatically stops the motor after 20 button. minutes of operation. Shut off the BodySpa. Restart BodySpa after the 20 minute cycle is complete. 116290-2- Kohler Co., Kohler WI U.S.A.
  • Page 25 B. TROUBLESHOOTING Here’s what you need to do if you require service: First review the installation instructions to ensure correct installation. If you are unable to correct the problem, call our Customer Service Department for direct help. Dial 1-800-4-KOHLER. SYMPTOMS...
  • Page 26 116290-2- Kohler Co., Kohler WI U.S.A.
  • Page 27 Kohler Co., Kohler WI U.S.A. 116290-2-...
  • Page 28 116290-2- Kohler Co., Kohler WI U.S.A.

This manual is also suitable for:

Bodyspa k-1015Bodyspa k-1016Bodyspa k-5161-lK-1000K-1005K-5162-l

Table of Contents