Kohler K-1025 Installation Instructions Manual
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Kohler K-1025 Installation Instructions Manual

Kohler K-1025 Installation Instructions Manual

Bodyspa personal hydro-massage system 8-jet corner
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IMPORTANT! READ THIS BEFORE YOU BEGIN
This BodySpa operates at flow rates up to 80 gallons per
minute. To achieve a watertight installation, it is critical
that you follow all the installation instructions carefully.
Pay particular attention to leveling and sealing details to
obtain a satisfactory installation.
IMPORTANT INFORMATION
WARNING: When using electrical products,
basic precautions should always be followed,
including the following:
DANGER: Risk of electrical shock. Connect only
to
a
circuit
protected
Circuit-Interrupter (GFCI).
Install to permit access for servicing.

TABLE OF CONTENTS

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AB
116305-2-
R
PERSONAL HYDRO-MASSAGE SYSTEM
by
a
Ground-Fault
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K-1025, K-1030, K-5162-L
Grounding is required. The unit should be installed and
grounded by a qualified service representative.
Building materials and wiring should be routed away from
the pump body and other heat-producing components of
the unit.
2
2
3
4
4
6
8
8
1 1
BODYSPA
8-JET CORNER
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E2001 Kohler Co.
9
9
20
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23

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Summary of Contents for Kohler K-1025

  • Page 1: Table Of Contents

    BODYSPA PERSONAL HYDRO-MASSAGE SYSTEM 8-JET CORNER K-1025, K-1030, K-5162-L IMPORTANT! READ THIS BEFORE YOU BEGIN This BodySpa operates at flow rates up to 80 gallons per minute. To achieve a watertight installation, it is critical that you follow all the installation instructions carefully.

  • Page 2: Product Notices

    C. PRODUCT MODIFICATIONS All information in this manual is based upon the latest product information available at the time of publication. Kohler Co. reserves the right to make changes in product characteristics, packaging, or availability at any time without notice.

  • Page 3: Site Requirements

    If grab bars will be installed, provide backing to the Ç Ç Ç Ç Ç framing. 10-3/4” C. PLUMBING PREPARATION Position the plumbing according to the roughing-in dimensions. Cap the supplies, and check for leaks. Kohler Co., Kohler WI U.S.A. 116305-2-...

  • Page 4: Before Installing Footbath

    Drill from the finished side of the nailing-in Flange flange to prevent chipping of the acrylic. Add furring strips to the stud framing inside the recess area. This will make the studs even with the footbath nailing-in flange. Kohler Co., Kohler WI U.S.A. 116305-2-...
  • Page 5 C. CONSTRUCT THE APRON Kohler Co. recommends this procedure for constructing a BodySpa apron. Other methods can be used to obtain an acceptable result. 28-1/2” Cut four 3/4” plywood boards to 6” x 28-1/2”. Measure and cut a 60_ taper at one end of each 4-1/2”...

  • Page 6: Before Installing Tower

    Be precise with this measurement. 2-3/8” E. PUMP BANDING STRAP CUT Pump Banding Strap NOTICE: This step is necessary to make your Kohler BodySpa operate more quietly. Pump Base Use tin snips to cut the banding strap. When the banding Suction Line Plywood...

  • Page 7: Install Cables

    Plug the Unlabeled permanently separate the high- and low-voltage cables. End of the Control Back of Pump Cable Here Insert two plugs into the holes in the back of the mounting Mounting frame. Frame Plugs Kohler Co., Kohler WI U.S.A. 116305-2-...

  • Page 8: Back View

    Do not use a Cord grounding adapter. Wire The Kohler BodySpa is equipped with a cord and plug. Bonding All wiring of the pump and control has been completed (Earthing) Lug* at the factory. A licensed electrician must install a GFCI-protected, 120 V, 20 A, grounded outlet.

  • Page 9: Door Enclosure Preparation

    Use a level, and adjust the wall jamb to be exactly plumb. 2” Stainless Secure the wall jamb to the double stud framing and Steel Flathead furring strips with four 2” stainless steel flathead screws Screw (provided). Repeat for the other wall jamb. Footbath Locating Kohler Co., Kohler WI U.S.A. 116305-2-...
  • Page 10 Silicone Sealant IMPORTANT! You have now completed the initial roughing-in phase of the BodySpa installation. Keep these instructions with the door enclosure so they are readily available following the completion of finished wall construction. Kohler Co., Kohler WI U.S.A. 116305-2-...
  • Page 11 Refer to Step C. on Page 12 for control switch installation Finished requirements. Wall Material Use a sharp utility knife to carefully remove the protective tape from the wall jambs. 1/2” Cement Board Galvanized Nails or Screws Furring Strip Kohler Co., Kohler WI U.S.A. 116305-2-...

  • Page 12: Install Control Switch

    Wipe away Control Switch any excess silicone sealant. Carefully fit the cover plate Flange over the faceplate, and snap it onto the flange. Silicone Sealant Faceplate Cover Plate Kohler Co., Kohler WI U.S.A. 116305-2-...

  • Page 13: Top View

    Thread a buttonhead screw and washer through Header each header bracket top hole, and into the center support. Center Support Bracket Securely tighten each buttonhead screw with the supplied hex socket tool and a ratchet wrench. Kohler Co., Kohler WI U.S.A. 116305-2-...
  • Page 14 Very Important! The header must be 1/4” higher at the Header center before proceeding. The center of the header must not sag downward or the door panels will not operate Buttonhead Screw correctly. Adjustment Screw Kohler Co., Kohler WI U.S.A. 116305-2-...
  • Page 15 Thread a roller nut into each roller. Carefully handtighten each roller nut. Do not tighten with a wrench at this time, and do not try to level the door Center Door panels yet. Panel Bushing Roller Nut Kohler Co., Kohler WI U.S.A. 116305-2-...
  • Page 16 Press a center jamb assembly against the center support. Secure with six #8 x 1” panhead screws. Do not overtighten. Header Bracket Repeat for the other side. Center Support Center Jamb #8 x 1” Panhead Screws Center Jamb TOP VIEW Kohler Co., Kohler WI U.S.A. 116305-2-...
  • Page 17 Footbath and the side jamb seal. Repeat for the other side door assembly. Bottom Deflector Kohler Co., Kohler WI U.S.A. 116305-2-...
  • Page 18 Carefully Handle Handle tighten all six screws. Use care to avoid stripping the Clamp screws. Screws Repeat this procedure for the other handle. Handle Side Door Panel Clamp Bumper Flat Kohler Co., Kohler WI U.S.A. 116305-2-...

  • Page 19: Inside Unit

    Masking Tape Seal Locations Footbath IMPORTANT! You have now completed the door enclosure installation phase of the BodySpa installation. Keep these instructions with the tower so they are readily available for the final installation procedures. Kohler Co., Kohler WI U.S.A. 116305-2-...

  • Page 20: Install The Tower

    3/8” bolt through the mounting frame and into the tower. Tighten the bolt securely. Tower Mounting Frame Hole BOTTOM LEFT CORNER VIEW Bolt Tower Mounting Frame Slotted Hole TOP LEFT CORNER VIEW Kohler Co., Kohler WI U.S.A. 116305-2-...

  • Page 21: Complete Installation

    CAUTION: Risk of property damage. The valve, spout, and other plumbing fittings must be adequately sealed to prevent water leakage behind the finished wall. Install the faucet handles and spout according to the manufacturer’s instructions. Seal around the plumbing fittings. Kohler Co., Kohler WI U.S.A. 116305-2-...

  • Page 22: Water Test Footbath And Tower

    Plaster can be removed by scraping with a wood edge. Do not use metal scrapers, wire brushes, or other metal tools. A powder-type detergent may be used on a damp cloth to provide mild abrasive action to the residual plaster. Kohler Co., Kohler WI U.S.A. 116305-2-...

  • Page 23: Confirm Proper Operation

    A built-in timer automatically stops the motor after 20 More Decrease water minutes of operation. force, press the Down/ button. Less Shut off the BodySpa. Restart BodySpa after the 20 minute cycle is complete. Kohler Co., Kohler WI U.S.A. 116305-2-...

  • Page 24: Troubleshooting

    B. TROUBLESHOOTING Here’s what you need to do if you require service: First review the installation instructions to ensure correct installation. If you are unable to correct the problem, call our Customer Service Department for direct help. Dial 1-800-4-KOHLER. SYMPTOMS...

This manual is also suitable for:

K-1030K-5162-l

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