IAI SCON-CGB First Step Manual

Applicable to Fieldbus
SCON
First Step Guide
Ninth Edition
Thank you for purchasing our product.
Make sure to read the Safety Guide and detailed Instruction Manual (DVD) included with the product in addition to
this First Step Guide to ensure correct use. This Instruction Manual is original.
Warning : Operation of this equipment requires detailed installation and operation instructions which are
provided on the DVD Manual included in the box this device was packaged in. It should be retained
with this device at all times.
A hardcopy of the Manual can be requested by contacting your nearest IAI Sales Office listed at
the back cover of the Instruction Manual or on the First Step Guide.
• Using or copying all or part of this Instruction Manual without permission is prohibited.
• The company names, names of products and trademarks of each company shown in the sentences are registered trademarks.
Product Check
This product is comprised of the following parts if it is of standard configuration.
If you find any fault in the contained model or any missing parts, contact us or our distributor.
1. Parts (The option is excluded.)
No. Part Name Model
Refer to "How to read the model plate",
1 Controller Main Body
"How to read controller model"
Accessories
SMSTB2.5/5-ST-5.08AU (Maker: Phoenix Contact)
DeviceNet Specifications
MSTB2.5/5-STF-5.08AUM (Maker: Phoenix Contact)
SMSTB2.5/5-ST-5.08AU CA (Maker: Phoenix Contact) Enclosed in CA/CB Type
CC-Link Specifications
(Enclosed in terminal MSTB2.5/5-STF-5.08AU CAL (Maker: Phoenix Contact) Enclosed in CAL Type
Fieldbus
resistance)
2 MC1.5/5-ST-3.81 C (Maker: Phoenix Contact)
Connector
PROFIBUS-DP Specifications Prepare D-sub 9-pin (female) connector.
CompoNet Specifications Prepare flat cable connector dedicated for CompoNet.
MECHATROLINK-Ⅰ/Ⅱ Specifications Connector recommended for MECHATROLINK-Ⅱ.
MECHATROLINK-Ⅲ Specifications Flat cable recommended for MECHATROLINK-Ⅲ.
~750W Motor FMC1.5/4-ST-3.5 (Maker: Phoenix Contact)
3 System I/O Plug
3000W~Motor
FMC1.5/6-ST-3.5 (Maker: Phoenix Contact)
4 Power Supply Plug for Brake MC1.5/2-ST-3.5 (Maker: Phoenix Contact)
~750W Motor MSTB2.5/6-STF-5.08 (Maker: Phoenix Contact)
AC Power
5
Supply Plug
3000W~Motor PC5/6-STF-7.62 (Maker: Phoenix Contact)
6 Absolute Battery AB-5
7 Dummy Plug DP-5
External Regenerative Resistor Unit
8 GIC2, 5/2-STF-7.62 (Maker : Phoenix Contact)
Connecting Plug (3000W~ Motor)
9 Connector for Multi Function Plug:10114-3000PE, Shell:10314-52F0 (Maker : 3M) Enclosed in Servo Press Type
10 First Step Guide
11 Instruction Manual (DVD)
12 Safety Guide
AC Power Supply Plug Brake Power System I/O Plug
Supply Plug
~750W Motor 3000W~Motor ~750W Motor 3000W~Motor
DeviceNet Connector CC-Link Connector
CA/CB/C Type CAL Type CA/CB Type
Regenerative Resistor Unit Connector for Multi Function
Connecting Plug
3000W~Motor
2. Teaching Tool (Option)
A teaching tool such as PC software is necessary when performing the setup for position setting, parameter setting, etc.
that can only be done on the teaching tool. Please prepare either of the following teaching tools such as PC software.
(Note) TB-01/01D/01DR are not applicable for CC-Link IE.
No. Part Name
1 PC Software (RS232C converter adapter and external equipment communication cable are included)
2 PC Software (USB converter adapter, USB cable and external equipment communication cable are included)
3 Touch Panel Teaching TB-01(Standard/with dead-man switch attached on the left/with dead-man switch attached on the right)
4 Touch Panel Teaching TB-02 (Standard/with dead-man switch attached)
5 Data Setter TB-03
3. Instruction manuals related to this product, which are contained in the Instruction manual (DVD).
No.
1 SCON-C Controller Instruction Manual
2 SCON-CA/CAL/CGAL Controller Instruction Manual
3 SCON-CB/CGB Controller Instruction Manual/Servo Pressing Function Instruction Manual
4 CC-Link (Remote I/O Type) Instruction Manual (for SCON-C)/(For excluding SCON-C)
5 DeviceNet (Remote I/O Type) Instruction Manual (for SCON-C)/(For excluding SCON-C)
6 PROFIBUS-DP (Remote I/O Type) Instruction Manual (for SCON-C)/(For excluding SCON-C)
7 CompoNet Instruction Manual (For excluding SCON-C)
8 MECHATROLINK Instruction Manual (For excluding SCON-C)
9 MECHATROLINK-Ⅲ Instruction Manual (for SCON-CA)
10 CC-Link IE Instruction Manual
11 PC Software
12 Touch Panel Teaching
4. How to read the model plate
Serial number
5. How to read controller model
S C O N - C A - 2 0 I H A - N P - 3 - 1 - D N - * *
<Series>
<Type>
C : Standard Type CA : High Performance Type
CB : High Performance Type
CGB : Safety Category Compliant Type
CAL : Small Type CGAL: Safety Category Compliant Type
<Actuator Characteristics>
[Motor Type] * For SCON- CAL/CGAL, 200W or Less
12 : 12W 200S : 200W (LSA)
20 : 20W 300S : 300W (LSA)
Reference
30D : 30W (Excluding RS) 400
30R : 30W (for RS) 600
60 : 60W 750
100 : 100W 750S : Equipped with loadcel
100S : 100W (LSA)
Enclosed in CA/CB/C Type
150 : 150W 3000 : 3000W
200 : 200W 3300 : 3300W
Enclosed in CAL Type
<Encoder Type>
I : Incremental A : Absolute
WAI : Battery-less Absolute (Incremental)
Enclosed in C Type
<Option>
No Indication : Standard Type
HA : High Acceleration/Deceleration Type
F : Servo Pressing Type (dedicated for servo press actuators)
Applicable Cable Size
2 2
1.25mm to 0.5mm
List of Specifications
(AWG16 to 20)
Item
Applicable Cable Size
2
Controller: 0.75mm (AWG18)
Corresponding Motor Capacity
2
Motor: 2.0mm (AWG14)
Power-supply Voltage
Applicable Cable Size
2
Controller: 0.75mm (AWG18)
2
Motor: 3.3mm (AWG12)
Enclosed in Absolute Type
(Excluded for battery-less
Rush Power-supply Voltage 100V
absolute)
Current *1 AC
Enclosed in SCON-CGAL/CGB
Power-supply Voltage 200V
AC
Applicable Cable Size
2 Leak Current *2
0.75mm (AWG18)
Load Capacity, Heat Generation
Power Supply Frequency
PIO Power Supply *3
Power Supply for Electromagnetic Brake
(for actuator equipped with brake)
Dummy Plug Absolute Battery
Transient Power Cutoff Durability
Motor Control System
Corresponding Encoder
Encoder Resolution
CAL Type C Type
DA DB DG
SLD FG Actuator Cable Length
Serial Communication Interface
External Interface PIO
(Each the dedicated Specifications
CC-Link Terminal Resistance
controller)
Fieldbus
Specifications
Cable Length PIO
RS485
Fieldbus
Data Setting and Input
Data Retention Memory
Model
RCM-101-MW
Number of Positions
RCM-101-USB
Feedback Pulse
TB-01/01D/01DR (Dedicated for Servo Press
Specifications)
TB-02/02D
TB-03
Name Manual No.
ME0340/ME0345
ME0123/ME0254
ME0124/ME0256
ME0153/ME0258
RCM-101-MW/ RCM-101-USB Instruction Manual
TB-01/TB02/TB03 Position Controller Instruction Manual ME0324/ME0355/ME0376
Model
<Identification for IAI use only>
* There is no identification in some cases.
<Type of Installation (dedicated for SCON-CAL/CGAL)>
Not Specified : Screw Attachment Type
DN : DIN Rail Mounting Type
<Power-supply Voltage>
1 : Single-Phase 100V AC
2 : Single-Phase 200V AC
3 : Three-Phase 200V AC
<I/O Cable Length>
: 400W
0 : Equipped with no cable
: 600W
3 : 3m (Standard)
: 750W <I/O Type>
NP : NPN Specification (Sink Type) (Standard) ML : MECHATROLINK-Ⅰ/Ⅱ Connection Type
RCS2-RA13R l
PN : PNP Specification (Source Type) ML3 : MECHATROLINK Connection-Ⅲ(Motion) Type
DV : DeviceNet Connection Type EC : EtherCAT Connection Type
CC : CC-Link Connection Type EP : EtherNet/IP Connection Type
PR : PROFIBUS-DP Connection Type PRT : PROFINET-IO Connection Type
CN : CompoNet Connection Type (Note 2) CIE : CC-Link IE Connection Type
G : Spurious Absolute (Note 1)
(Note 3)
(Note 1) Specified only for SCON-CA/CB/CGB
(Note 2) Except for SCON-C
I : Index Absolute Type (DD) (Note 1)
(Note 3) Specified only for SCON-CB/CGB
M : Multi-Rotation Absolute Type (DD) (Note 1)
Basic Specifications
SCON-C/CA/CB/CGB
SCON-CAL/CGAL
Less than 400W 400 to 750W 3000 to 3300W
12W to 399W 400W to 750W 3000 to 3300W 12W to 200W
Single-Phase Single-Phase
100 to 115V AC Single-Phase Three-Phase 100 to 115V AC
Single-Phase 200 to 230V AC 200 to 230V AC Single-Phase
200 to 230V AC (Power-supply (Power-supply 200 to 230V AC
(Power-supply Fluctuation ±10% or less) Fluctuation ±10% or less) (Power-supply Fluctuation
Fluctuation ±10% or less) ±10% or less)
30A (Controller side), 30A (Controller side),
80A (Drive side) 80A (Drive side)
30A (Controller side), 40A (Controller side),
80A (Drive side) 40A (Drive side)
3.0mA 3.5mA 3.0mA
Primary side when noise filter is connected to power supply line
Refer to Power Capacity and Heat Generation
50/60Hz
24V DC±10%
24V DC±10% 1A (MAX.)
24V DC±10%
(supplied from external equipment)
0.1A (MAX.) 24V DC±10%
1A (MAX.)
(Note) Necessary to
supply 1.5A (max.) to
actuator separately
:
SCON-C 10ms (50Hz), 8ms (60Hz) 20ms (50Hz),
:
SCON-CA/CB/CGB 20ms (50Hz), 16ms (60Hz) 16ms (60Hz)
Sine Wave PWM Vector Current Control
• Incremental Serial • Absolute Serial • Incremental Serial
• ABZ (UVW) Parallel • Battery-less Absolute • Absolute Serial
• Battery-less Absolute (ISB): 131072 pulse/rev
• Battery-less Absolute (RCS2/3): 16384 pulse/rev
* In any models other than above, refer to instruction manual of each actuator.
MAX. 20m
RS485 : 1CH ... based on Modbus Protocol RTU/ASCII Speed : 9.6 to 230.4Kbps
Control available with serial communication in the modes other than the pulse train
Signal I/O dedicated for 24V DC (selected from NPN/PNP) ... Input 16 ports max.,
output 16 ports max.
DeviceNet, CC-Link, PROFIBUS-DP, CompoNet *, MECHATROLINK-Ⅰ/Ⅱ*,
EtherCAT *, EtherNET/IP *, PROFINET IO *, MECHATROLINK-Ⅲ*, CC-Link IE *
(* Some types cannot connect it.)
MAX. 10m
Total cable length 100m or less.
Refer to each Fieldbus specification
PC Software, Touch Panel Teaching, Teaching Pendant, Data Setter
C : Saves position data and parameters to non-volatile Saves position data
memory (There is 100,000 times in number of and parameters to
writing) non-volatile memory
CA/CB/CGB: Saves position data and parameters to non-volatile (There is no limitation
memory (There is no limitation in number of writing) in number of writing)
768 points (Changing on the selection in operation mode)
CB/CGB Type : Differential System (Line Driver System)
MAX. 2.5Mpps
Common : Open Collector Type 500Kpps max. (under
condition JM-08 is used)
Item
Less than 400W
LED Display PWR (green) : Controller in normal condition,
ME0161
(mounted on Front Panel) SV (green)
ME0243
ALM (orange) : Alarm generated,
EMG (red)
WRG (orange): Warning generated (only CAL/CGAL Type)
Electromagnetic Brake Compulsory
Switching NOM (standard)/BK RLS (compulsory release)
Release Switch (mounted on Front Panel)
Insulation Resistance 500V DC 10MΩ or more
ME0220
Insulation Strength 1,500V AC for 1 min. (Note) Withstand voltage of force control loadcell is 50V DC
ME0221
Surrounding Air Temperature 0 to 40°C
ME0317 Surrounding Humidity 85%RH or less (non-condensing)
ME0389 Surrounding Environment [Refer to Installation Environment]
Surrounding Storage Temperature -20 to 70°C (non-condensing)
ME0155
Surrounding Storage Humidity 85% or less (non-condensing)
Vibration Durability XYZ Each direction 10 to 57Hz Pulsating amplitude 0.035mm (continuous)
0.075mm (intermittent)
57 to 150Hz 4.9m/s
Mass
SCON-C:
Approx. 800g
SCON-CA/CB/CGB:
Approx. 900g
Cooling Method Natural air-cooling
58W × 194H × 121D 72W × 194H × 121D 92.7W × 300H × 187.7D 49W × 158H × 116D
External Dimensions [mm]
Power Capacity and Heat Generation
Rated Power Capacity = Motor Power Capacity + Control Power Capacity
Peek Max. Power Capacity = Peek Max. Motor Power Capacity + Control Power Capacity
Motor Power Peek Max.
Actuator Motor Type Capacity Motor Power
[VA] Capacity [VA]
12 41 123
20 26
30D (Excluding RS) 46 138
2 : 2m
30R (for RS) 138 414
5 : 5m
60 138 414
(Note 2)
60 (RCS3-CTZ5) 197 591
(Note 1)
100 234 702
(Note 2)
(Note 2) 100S (LSA) 283 851
(Note 2)
150 328 984
(Note 3)
200 421 1263
200(DD) 503 1509
200S
486 1458
(LSA excluding LSA-N15H)
200S (LSA-N15H) 773 2319
300S (LSA) 662 1986
400 920 2760
400 (RCS3-CT8) 1230 3690
600 1164 2328
600 (DD) 1462 4386
750 3042
1521
750S 4563
3000 5657 16970
3300 6014 18041
RS : Rotary Shaft LSA : Linear Actuator DD : Direct Drive Motor
Selection of Circuit Interrupter
• 3 times of the rated current may flow to the controller during the acceleration/deceleration. Select an interrupter that
does not trip with this value of current. If a trip occurs, select an interrupter that possesses the rated current of one
grade higher. (Refer to the operation characteristics curves in the product catalog.)
• Select an interrupter that does not trip with the in-rush current. (Refer to the operation characteristics curves in the
product catalog.)
• Consider the current that enables to cutoff the current even when a short circuit current is flown for the rated cutoff
current.
Rated Interrupting Current > Short Circuit Current = Primary Power Capacity / Power Voltage
Consider margin for the rated current on the circuit breaker.
● For ~750W Motor
Rated Current for Circuit Interrupter > (Rated Motor Power Capacity [VA] + Control Power Capacity [VA]) / AC Input Voltage
× Safety Margin (reference 1.2 to 1.4 times)
● For 3000~3300W Motor
Rated Current for Circuit Interrupter > (Rated Motor Power Capacity [VA] + Control Power Capacity [VA]) / AC Input Voltage
× Safety Margin (reference 1.2 to 1.4 times) / √3
External Dimensions
SCON-C/CA/CB/CGB (For ~750W Motor)
Less than 400W
In Absolute Battery Attachment
(Absolute Encoder Type)
SCON-C/CA/CB/CGB
SCON-CAL/CGAL
400 to 750W 3000 to 3300W
: Servo ON,
: Emergency Stop,
2 (continuous) 9.8m/s 2 (intermittent)
SCON-C:
Approx. 1000g
Approx. 2800g Approx. 560g
SCON-CA/CB/CGB:
Approx. 1200g
Forced Air Cooling Forced Air Cooling Forced Air Cooling
Control Power Rated Power Peek Max. Heat
Capacity Capacity Power Capacity Generation
[VA] [VA] [VA] [W]
89 171 30
78 74 126 30
94 186 31
186 462 33
186 462 33
245 639 32
282 750 35
331 899 36
376 1032 37
469 1311 38
551 1557 7.5
48
534 1506 38
821 2367 56
710 2034 40
968 2808 45
1278 3738 47
1212 2376 56
1510 4434 20.8
3090
1569 58
4611
5705 17018 180
6062 18099 182
400 to 750W
In Absolute Battery Attachment Side View (Common)
(Absolute Encoder Type)