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SCON-CGAL
IAI SCON-CGAL Position Controller Manuals
Manuals and User Guides for IAI SCON-CGAL Position Controller. We have
8
IAI SCON-CGAL Position Controller manuals available for free PDF download: Instruction Manual, Operation Manual, First Step Manual
IAI SCON-CGAL Instruction Manual (370 pages)
Linear Servo Actuator Position Controller
Brand:
IAI
| Category:
Controller
| Size: 20 MB
Table of Contents
Table of Contents
5
Safety Guide
11
Difference between SCON-CA and SCON-CAL/CGAL
18
Precautions in Operation
19
International Standards Compliances
23
Name for each Parts and Their Functions
24
Actuator Axes
29
Starting Procedures
31
Chapter 1 Specifications Check
33
Product Check
33
Parts
33
Teaching Tool
33
Instruction Manuals Related to this Product, Which Are Contained in the Instruction Manual (DVD)
34
How to Read the Model Plate
34
How to Read the Model of the Controller
35
Basic Specifications
36
Specifications
36
Power Capacity and Heat Generation
38
Selection of Circuit Interrupter
38
Selection of Leak Current Breaker
39
Appearance
40
SCONCA Less than 400W
40
SCON-CA 400W or more
40
Scon-Cal/Cgal
41
I/O Specifications
42
PIO Input and Output Interface
42
Pulse Train Input Output Interface (Dedicated for SCON-CA)
43
Options
43
Pulse Converter : AK-04 (Dedicated for SCON-CA)
43
Pulse Converter : JM-08 (Dedicated for SCON-CA)
44
Regenerative Unit (Option)
45
Brake Box: RCB-110-RA13-0 (Option)
46
Loadcell (Dedicated for SCON-CA Option)
47
Installation and Storage Environment
48
Noise Elimination and Mounting Method
49
Chapter 2 Wiring
53
Positioner Mode (PIO Control)
53
Wiring Diagram (Connection of Construction Devices)
53
Scon-Ca
53
Scon-Cal/Cgal
55
PIO Pattern Selection and PIO Signal
56
Circuit Diagram
62
Main Power Circuit
62
Brake Power Supply Circuit
62
Emergency Stop Circuit
63
Motor • Encoder Circuit
65
PIO Circuit
68
Regenerative Units Circuit
76
Pulse Train Control Mode (SCON-CA Type)
77
Wiring Diagram (Connection of Construction Devices)
77
I/O Signals in Pulse Train Control Mode
79
Circuit Diagram
80
Main Power Circuit
80
Brake Power Supply Circuit
80
Emergency Stop Circuit
81
Motor • Encoder Circuit
82
PIO Circuit
83
Circuits for Pulse Train Control
84
Regenerative Units Circuit
85
Wiring Method
86
Wiring of Power Circuit
86
Wiring for Emergency Stop Circuit (System I/O)
88
Connection to Actuator
89
Connection of PIO
92
Connection of Pulse Train Signal (Dedicated for SCON-CA)
93
Connectable Regenerative Units
96
SIO Connector Connection
98
Chapter 3 Operation
99
Basic Operation
99
Basic Operation Methods
99
Parameter Settings
100
Operation in Positioner Mode
101
PIO Pattern Selection and Main Functions
102
Overview of Major Functions
103
Limitations
103
3] Operation Modes of Rotary Actuator in Multiple Rotation Mode and Command
103
Set of Position Table
104
Control Mode.)
104
Control of Input Signal
110
Operation Ready and Auxiliary Signals = Common to Patterns 0 to 7
110
Emergency Stop Status (EMGS)
110
Operation Mode (RMOD, RMDS)
111
Servo on (SON, SV, PEND)
112
Home Return (HOME, HEND, PEND, MOVE)
113
Zone Signal and Position Zone Signal (ZONE1, PZONE)
116
Alarm, Alarm Reset (*ALM, RES)
118
Binary Output of Alarm Data Output (*ALM, PM1 to 8)
119
Brake Release (BKRL)
121
Battery Alarm (*BALM)
121
Operation with the Position No. Input = Operations of PIO Patterns 0 to 3 and 6
122
Trqs)
122
Speed Change During the Movement
127
Pitch Feeding (Relative Movement = Incremental Feed)
128
Pressing Operation
130
Tension Operation
136
Multi-Step Pressing
138
Teaching by PIO (MODE, MODES, PWRT, WEND, JISL, JOG+, JOG-)
139
Pause and Operation Interruption (*STP, RES, PEND, MOVE)
141
Direct Position Specification (Solenoid Valve Mode 1) = Operation of PIO Pattern
143
Or 7
143
Positioning [Basic] (ST1 to ST6, PE1 to PE6, PEND)
143
Pitch Feeding (Relative Movement = Incremental Feed)
145
Pressing Operation
147
Tension Operation
152
Multi-Step Pressing
154
Pause and Operation Interruption (ST*, *STP, RES, PE*, PEND)
155
Direct Position Specification (Solenoid Valve Mode 2) = Operation of PIO
157
Pattern 5
157
Home Return (ST0, HEND)
157
Features of LS Signals (LS0 to 2)
160
Positioning [Basic] (ST0 to ST2, LS0 to LS1)
161
Speed Change During the Movement
163
Pause and Operation Interruption (ST*, *STP, RES, PE*, PEND)
165
Operation Ready for Pressing Operation Using Force Sensor (Calibration of Loadcell) (Dedicated for SCON-CA)
166
Initial Setting
167
Calibration of Loadcell (CLBR, CEND)
168
Operation in Pulse Train Control Mode (Dedicated for SCON-CA)
170
I/O Signal Controls
171
Operation Ready and Auxiliary Signals
172
System Ready (PWR)
172
Emergency Stop Status (*EMGS)
172
Operation Mode (RMOD, RMDS)
173
Compulsory Stop (CSTP)
174
Servo on (SON, SV)
174
Home Return (HOME, HEND)
175
Zone (ZONE1, ZONE2)
178
Alarm, Alarm Reset (*ALM, RES)
179
Binary Output of Alarm Data Output (*ALM, ALM1 to 8)
179
Brake Forcible Release (BKRL)
181
Overload Alarm/Light Error Alarm (*OVLW/*ALML)
181
Pulse Train Input Operation
182
Command Pulse Input (PP•/PP, NP•/NP)
182
Position Complete (INP)
183
Torque Limit Select (TL, TLR)
184
Deviation Counter Clear (DCLR)
184
Feedback Pulse Output (AFB•/AFB, BFB•/BFB, ZFB•/ZFB)
185
Settings of Basic Parameters Required for Operation
186
Electrical Gear Setting
186
Format Settings of Command Pulse Train
188
Output Settings of Feedback Pulse
189
Setting Feedback Pulse Output Effective
189
Format Settings for Feedback Pulse
190
Electric Gear Settings for Feedback Pulse
191
Parameter Settings Required for Advanced Operations
193
Position Command Primary Filter Time Constant
193
Torque Limit
193
Clearing Deviation During Servo off or Alarm Stop
193
Error Monitor During Torque Limiting
194
Deviation Counter Clear Input
194
Torque Limit Command Input
194
Pulse Count Direction
194
Compulsory Stop Input
194
Chapter 4 Field Network
195
Chapter 5 Vibration Suppress Control Function
197
Setting Procedure
199
Settings of Parameters for Vibration Suppress Control
200
Damping Characteristic Coefficient
200
Do Not Change
200
Natural Frequency [1/1000Hz] (Parameter No.99, 103 and 107)
200
Notch Filter Gain (Parameter No.100, 104 and 108)
200
Default Vibration Suppress No. (Parameter No.109)
201
Stop Method at Servo off (Parameter No.110)
201
Setting of Position Data
201
Chapter 6 Power-Saving Function (Auto Servo-Motor off Function)
203
Chapter 7 Absolute Reset and Absolute Battery
205
Absolute Reset
205
Absolute Reset Procedure from Teaching Tool
205
Absolute Reset Using PIO
208
Absolute Battery
209
Absolute Encoder Backup Specifications
209
Replacement of Absolute Battery
211
Chapter 8 I/O Parameter
213
I/O Parameter List
214
Detail Explanation of Parameters
219
Servo Adjustment
254
Chapter 9 Troubleshooting
257
Action to be Taken Upon Occurrence of Problem
257
WRG LED (Specified Only for SCON-CA/CGAL)
258
Fault Diagnosis
259
Impossible Operation of Controller
259
Positioning and Speed of Poor Precision (Incorrect Operation)
262
Generation of Noise And/Or Vibration
264
Impossible Communication
265
Alarm Level
266
Alarm List
267
Chapter 10 Appendix
281
Conformity to Safety Category
281
System Configuration
281
Wiring and Setting of Safety Circuit
282
Examples of Safety Circuits
284
TP Adapter and Related Components
290
Way to Set Multiple Controllers with 1 Teaching Tool
293
Connecting Example
293
Detailed Connection Diagram of Communication Lines
294
Axis No. Setting
295
Scon-Ca
295
Scon-Cal/Cgal
295
Handling of E-CON Connector (How to Connect)
296
SIO Converter
297
Communications Cable
299
External Dimension
299
Maintenance
300
Consumed Parts
300
Maintenance Information
300
Replacement of Fan Unit (Specified Only for SCON-CAL/CGAL)
301
Example of Basic Positioning Sequence (PIO Pattern 0 to 3)
302
I/O Assignment
302
Ladder Sequence
303
Servo on (Emergency Stop) Circuit
303
Operation and Stop Circuit
303
Pause Circuit
304
Reset Circuit
305
Home Return Circuit
306
Decode Circuit of Positioning Complete Position no
307
Actuator Start Circuit
307
Position 1 Operation Circuit
308
Position 2 Operation Circuit
309
Position 3 Operation Circuit
310
Commanded Position No. Output Ready Circuit
311
Commanded Position No. Output Circuit
312
Start Signal Output Circuit
312
Other Display Circuits (Zone 1, Position Zone, and Manual Mode)
313
List of Specifications of Connectable Actuators
314
List of Specifications for Actuator Operation Conditions
314
Specifications and Limitations in Pressing Operation of RCS2-RA13R
358
(Dedicated for SCON-CA)
358
Pressing Force and Current-Limiting Value
358
Limitation in Operation
359
Warranty
365
Warranty Period
365
Scope of the Warranty
365
Honoring the Warranty
365
Limited Liability
365
Chapter 11 Warranty
365
Conditions of Conformance with Applicable Standards/Regulations, Etc., and Applications
366
Other Items Excluded from Warranty
366
Change History
367
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IAI SCON-CGAL Instruction Manual (436 pages)
EtherNet/IP Positioner Type Controller Edition
Brand:
IAI
| Category:
Controller
| Size: 11 MB
Table of Contents
Please Read before Use
3
Construction of Instruction Manual for each Controller Model and this Manual
5
Safety Guide
9
Operation Description
10
Alert Indication
15
Handling Precautions
16
Ethernet/Ip Specifications
20
Acon-C/Cg, Pcon-C/Cg
21
Operation Modes and Functions
21
Monitor LED Indications
26
Connector Pin Layout
27
Setting the Baud Rate
28
Setting the IP Address
29
Setting the Subnet Mask
29
Setting the Default Gateway
29
Position/Simplified Direct Value Mode (Number of Occupied Bytes: 8)
38
Half Direct Value Mode (Number of Occupied Bytes: 16)
43
Full Direct Value Mode (Number of Occupied Bytes: 32)
50
I/O Signal Controls and Function
63
I/O Signal Timings
81
Operation
82
Ethernet/Ip Related Parameters
95
Troubleshooting
101
Model Numbers
107
Ethernet/Ip Interface
108
Monitor LED Indications
108
Connector Pin Layout
109
Setting the Baud Rate
110
Setting the IP Address
111
Setting the Subnet Mask
111
Setting the Default Gateway
111
Position/Simplified Direct Value Mode (Number of Occupied Bytes: 8)
121
Half Direct Value Mode (Number of Occupied Bytes: 16)
126
Full Direct Value Mode (Number of Occupied Bytes: 32)
133
Position/Simplified Direct Value Mode 2 (Number of Occupied Bytes: 8)
148
Signal Type Bit
151
Status B2
152
Signal
152
Unavailable
158
Table of Contents
164
Zone Boundary
166
Control Signal 2
167
Current Position
168
Command Current
168
Current Speed
168
Alarm Code
168
Overload Level Monitor
168
Current Command Value
169
Occupied Area
169
Total Moving Distance
169
Status Signal 2
169
When the Signal Is on
172
B11
173
Status
174
Pzone
174
Position Zone
174
I/O Signal Controls and Function
175
Signal
184
I/O Signal Timings
195
Operation
196
Troubleshooting
216
Operation Modes and Functions
217
Model Numbers
222
Ethernet/Ip Interface
223
Monitor LED Indications
224
Connection Diagram
225
Setting the Baud Rate
226
Setting the IP Address
227
Setting the Subnet Mask
227
Setting the Default Gateway
227
Zone 2: the Signal Is on When the Current Position Is Inside the Specified Zone
259
Zone1
259
I/O Signal Controls and Function
298
I/O Signal Timings
317
Operation
318
Ethernet/Ip Related Parameters
331
Troubleshooting
338
Wiring Example
343
PEND Positioning Complete Signal
359
The Signal Turns on When the Positioning Is Completed
359
Operation Mode: B3 RMDS the Signal Is off When the Current Mode AUTO, or on
359
CEND Loadcell Calibration Completion: on When the Calibration Completion
359
HEND Home Return Completion
359
ON When the Home Return Completion
359
B0 SV Operation Ready: on When the Servo on
359
Connection Example
411
Setting the Controller
411
Setting the PLC (1) [CX-Programmer]
412
Setting the PLC (2) [Network Configurator]
414
Example of Connection Settings with Keyence's Master
425
Setting the PLC
426
Change History
433
IAI SCON-CGAL Operation Manual (416 pages)
DeviceNet, Positioner Type Controller Edition
Brand:
IAI
| Category:
Controller
| Size: 14 MB
Table of Contents
Table of Contents
1
Please Read before Use
3
Construction of Instruction Manual for each Controller Model and this Manual
5
Acon-Ca/Cb/Cgb
5
Dcon-Ca/Cb/Cgb
5
Pcon-Cb/Cfb/Cgb/Cgfb/Cbp/Cgbp
5
Pcon-Ca/Cfa
5
Pcon-C/Cg
5
Scon-Ca/Cb/Cgb
5
Scon-Cal/Cgal
5
Troubleshooting
8
EDS File
9
Operation Description
11
Safety Guide
11
Alert Indication
17
Handling Precautions
18
Acon-C/Cg, Pcon-C/Cg
21
Operation Modes and Functions
21
Model Numbers
24
Interface Specifications
25
Devicenet Interface
26
Monitor LED Indicators
27
Selecting (Setting) the Operation Mode
28
Setting the Node Address
29
Jog Operation
69
I/O Signal Timings
80
Operation
81
Devicenet Parameters
94
Troubleshooting
99
Operation Modes and Functions
101
Model Numbers
105
Interface Specifications
106
Monitor LED Indicators
108
Selecting (Setting) the Operation Mode
109
Setting the Node Address
110
Target Position
148
Specified Position Number
148
Control Signal
148
Current Position
149
(Simple Alarm Code
151
Status Signal
151
Signal Type Bit
151
Signal
157
Positioning Band
165
Speed
165
Zone Boundary
165
Acceleration
166
Deceleration
166
Push-Motion
166
Current-Limiting Value
166
Load Current
166
Threshold
166
Control Signal
166
Current Position
167
Command Current
167
Current Speed
167
Alarm Code
167
Overload Level Monitor
167
Current Command
168
Occupied Area
168
Total Moving Distance
168
Status B2
168
Status Signal
173
Home Return (HOME)
176
Jog Operation
180
Not Available
189
I/O Signal Timings
193
Operation
194
Devicenet Parameters
207
Troubleshooting
213
Operation Modes and Functions
215
Model Numbers
220
Interface Specifications
221
Devicenet Interface
222
Monitor LED Indicators
223
Setting the Node Address
225
Input Channel Target Position
240
EMGS Emergency Stop: an Emergency Stop Is Being Executed When
257
ALM Alarm: the Signal Turns on When an Alarm Occurs
257
I/O Signal Timings
314
Operation
315
Troubleshooting
333
Setting the Baud Rate
341
Communicating with the Master Station
342
ALML Light Failure Alarm
344
Status Signal
354
The Signal Turns on When an Light Failure Alarm Occurs
354
B11
354
In Normal Condition
354
Position Zone
354
Zone 2: the Signal Is on When the Current Position Is Inside the Specified Zone
355
Zone 1: the Signal Is on When the Current Position Is Inside the Specified Zone
355
PEND Positioning Complete Signal
355
The Signal Turns on When the Positioning Is Completed
355
Operation Mode: B3 RMDS the Signal Is off When the Current Mode AUTO, or on
355
CEND Loadcell Calibration Completion: on When the Calibration Completion
355
HEND Home Return Completion
355
ON When the Home Return Completion
355
B0 SV Operation Ready: on When the Servo on
355
I/O Signal Allocation
363
I/O Signal Controls and Function
368
Brake Release (BKRL)
370
Troubleshooting
404
Change History
411
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IAI SCON-CGAL Instruction Manual (414 pages)
CC-Link, Positioner Type Controller Edition
Brand:
IAI
| Category:
Controller
| Size: 12 MB
Table of Contents
Please Read before Use
3
Construction of Instruction Manual for each Controller Model and this Manual
5
Table of Contents
6
Operation Description
9
Safety Guide
9
Alert Indication
15
Handling Precaution
16
Overview
17
Interface Specifications
19
Acon-C/Cg, Pcon-C/Cg
21
Operation Modes and Functions
21
Model no
24
CC-Link Interface
25
Names of each Section
25
Status LED Indication
25
Operation Mode Selection (Setting)
26
Station No. Setting
26
Communication Speed Setting
27
Communication with the Master Station
28
Each Operation Mode and Corresponding Allocated PLC Addresses
28
Remote I/O Mode (Remote Device Station: No. of Occupied Stations: One Station)
31
Position/Simplified Direct Value Mode
37
One Station)
37
Half Direct Value Mode (Remote Device Station: No. of Occupied Stations: Two Stations)
42
Operation
42
I/O Signal Timing
79
Operation
80
Troubleshooting
98
Operation Modes and Functions
101
CC-Link Interface
106
Names of each Section
106
Station No. Setting
107
Communication Speed Setting
108
I/O Signal Allocation
116
Data
137
Current Speed
140
The Unit Is 0.01Mm. (Example) Read Value : 000003FF = 10.23Mm
140
MM H = 1023 (Decimal)
140
32Bits Data
140
(Example) Read Value: 000003FF = 1023Ma
140
32-Bit Signed Integer
140
Data
140
(Example) Read Value: 000003FF
140
H = 1023 (Decimal)
140
Stores 0 H When no Alarm Is Generated
140
I/O Signal Allocation
145
B15 B14 PWR B13 B12
150
Operation Mode Status: B8 RMDS "OFF" for Currently "AUTO" Mode, "ON" for Currently "MANU
150
Status Signal B7
157
B1 HEND
157
Movement Signal: "ON" with Actuator Movement
157
I/O Signal Timing
192
Operation
193
Troubleshooting
212
Operation Modes and Functions
215
CC-Link Interface
221
Names of each Section
221
Station No. Setting
223
Communication Speed Setting
224
I/O Signal Allocation
276
Operation
314
Troubleshooting
333
Model Numbers
337
Operation Mode Selection
339
Communicating with the Master Station
340
Operation Modes and Corresponding PLC I/O Areas
340
I/O Signal Controls and Function
368
Brake Release (BKRL)
370
I/O Signal Timings
379
Example of Operation
380
Common Items
407
Communication Cable
407
Change History
409
IAI SCON-CGAL Instruction Manual (288 pages)
MECHATROLINK-I /II, Positioner Type Controller Edition
Brand:
IAI
| Category:
Controller
| Size: 12 MB
Table of Contents
Please Read before Use
3
Construction of Instruction Manual for each Controller Model and this Manual
5
Operation Description
9
Safety Guide
9
Operation
10
Alert Indication
15
Handling Precautions
16
Interface Specifications
18
Acon-C/Cg, Pcon-C/Cg
19
Operation Modes and Functions
19
Model Names
21
Name of each Part
22
MECHATROLINK Interface
22
Monitor LED Indications
23
Home Return
51
Jog Operation
55
Inching Operation
55
I/O Signal Timings
61
Operation
62
MECHATROLINK Parameters
71
Troubleshooting
76
Status LED Indicators
76
Operation Modes and Functions
79
Model Names
83
MECHATROLINK Interface
84
Monitor LED Indications
84
Home Return
128
Jog Operation
132
Inching Operation
132
I/O Signal Timings
142
Operation
143
MECHATROLINK Parameters
152
Troubleshooting
157
Status LED Indicators
157
Operation Modes and Functions
159
Monitor LED Indications
165
I/O Signal Timings
234
Operation
235
Troubleshooting
250
Model Numbers
252
Remote I/O Mode (Number of Occupied Bytes: 2)
257
I/O Signal Controls and Function
259
Supported Commands
278
Change History
285
IAI SCON-CGAL First Step Manual (5 pages)
Brand:
IAI
| Category:
Controller
| Size: 2 MB
Table of Contents
Installation and Noise Elimination
2
Installation Environment
2
Connection Diagram
3
Operation Modes and Functions
4
Troubleshooting
5
Starting Procedures
5
IAI SCON-CGAL First Step Manual (5 pages)
Brand:
IAI
| Category:
Controller
| Size: 1 MB
Table of Contents
Installation Environment
2
Installation and Noise Elimination
2
Connection Diagram
2
Starting Procedures
4
Troubleshooting
4
IAI SCON-CGAL First Step Manual (5 pages)
Brand:
IAI
| Category:
Controller
| Size: 2 MB
Table of Contents
Installation Environment
2
Installation and Noise Elimination
2
Profibus-Dp
4
Starting Procedures
5
Troubleshooting
5
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