Mitsubishi FX3U-32DP Installation Manual

JY997D24901A
FX -32DP
3U
INSTALLATION MANUAL
Manual Number JY997D24901
Revision A
Date March 2007
Before installation, operation, maintenance or inspection of this product,
thoroughly read through and understand this manual and the associated
manuals. Also, take care to handle the module properly and safely.
Store this manual in a safe place so that it can be taken out and read whenever
necessary. Always forward it to the end user.
Registration
The company name and the product name to be described in this manual are
the registered trademarks or trademarks of each company.
Effective March 2007
Specifications are subject to change without notice.
©
2007 Mitsubishi Electric Corporation
Safety Precaution
(Read these precautions before use.)
This manual classifies the safety precautions into two categories:
and .
Indicates that incorrect handling may cause hazardous
conditions, resulting in death or severe injury.
Indicates that incorrect handling may cause hazardous
conditions, resulting in medium or slight personal injury or
physical damage.
Depending on circumstances, procedures indicated by
cause severe injury.
It is important to follow all precautions for personal safety.
Associated Manuals
Manual name Manual No. Description
FX 3U Series JY997D16501 Describes FX Series PLC
3U
User's Manual MODEL CODE: specification details for I/O, wiring,
installation, and maintenance.
- Hardware Edition 09R516
FX /FX Series
3U 3UC
JY997D16601
Describes PLC programming for
Programming Manual
MODEL CODE: basic/applied instructions and
- B a s i c & A p p l i e d
devices.
09R517
Instruction Edition
Describes details for the FX
FX -32DP 32DP PROFIBUS-DP Interface
3U
JY997D25201
User's Manual Block, i.e. wiring, installation,
specification and BFM allocations.
Describes details for the FX
FX -64DP-M 64DP-M PROFIBUS-DP Master
3U
JY997D19201
User's Manual Block, i.e. wiring, installation,
specification and BFM allocations.
GX Configurator-DP Describes the operation of GX
Configuration System Configurator-DP Configuration
−
for Open Networks System for Open Networks
Software Manual Software.
How to obtain manuals
For product manuals or documents, contact with the Mitsubishi Electric dealer you
purchased your product.
Certification of UL, cUL standards
The following product has UL and cUL certification.
UL, cUL File Number:E95239
Models: MELSEC FX series manufactured
3U
-
FX 32DP
3U
Compliance with EC directive (CE Marking)
This document does not guarantee that a mechanical system including this product will
comply with the following standards.
Make sure to have a user/system engineer check the entire mechanical systems
comformity to the EMC and LVD directives.
For more details, please contact your local Mitsubishi Electric branch office.
Requirement for the compliance with EMC directive
The following product complies with the European Directive (89/336/EEC)
Electromagnetic Compatibility by the direct testings (based on the following standard)
and design analysis (by creating a technical construction file) when the following
devices's application follows the directions in this document.
Type: Programmable Controller (Open Type Equipment)
Models: MELSEC FX series manufactured
3U
from March 1st, 2007 FX -32DP
3U
Standard
EN61131-2:2003 The corresponding items are tested on the 32DP
Programmable controllers as follows.
- Equipment requirements and • Radiated Emissions
tests • Mains Terminal Voltage Emissions
• RF immunity
• Fast Transients
• ESD
• Conducted
• Surge
• Power magnetic fields
Cautions for compliance with EC Directive
1) Wiring
To avoid malfunctions by noise, lay the twisted-pair PROFIBUS cable so that more
than 50 mm (1.97") is touching the grounding plate connected to the ground
terminal.
→ For details on wiring, refer to Section 3.2
2) Installing in an enclosure
→ For detail on installing in an enclosure, refer to
FX User's Manual - Hardware Edition.
3U
may also
1. Introduction
The FX -32DP PROFIBUS-DP Interface Block (hereinafter called 32DP) enables
3U
users to integrate the MELSEC FX PLC into any existing PROFIBUS-DP network
3U
(DP-V0/DP-V1) as a DP-Slave. The 32DP links the FX
decentralized control tasks. The module connects the PLC system to the DP-Master in
the PROFIBUS-DP network for efficient and easy data exchange.
1) Easy Connectivity to an existing PROFIBUS-DP Network
The 32DP enables the FX PLC to fit into an existing PROFIBUS-DP Network as
3U
a DP-Slave, while reducing the time and cost for users to build up a new network
system.
2) Enhanced Data Exchange
The 32DP has enhanced the data exchange functionality in the following
communication formats.
• Cyclic I/O data - a maximum of 144 Bytes
• Acyclic I/O Data - a maximum of 140 Bytes
-
3U
• User-Diagnostic Messages
• Alarm(Status) Messages
3) Global control
The 32DP supports SYNC / UNSYNC / FREEZE / UNFREEZE global controls.
3U -
4) Flexible and Easy Network Setting
The 32DP enables a flexible and smooth integration with components on a new/
existing PROFIBUS-DP Network. The FX3U-32DP PROFIBUS Interface Block is
fully applicable for the user-specific PROFIBUS-DP Network.
→ For operation details of software, GX Configurator-DP
5) Various Communication Speed Options
The 32DP supports the communication speeds, 9.6k, 19.2k, 45.45k, 93.75k,
187.5k, 500k, 1.5M, 3M, 6M and 12Mbps to fit into various kinds of networks. To
connect the 32DP to a PROFIBUS-DP Network, use the standard 9-pin D-SUB
connector and shielded twisted-pair PROFIBUS cable complying with EN50170.
1.1 Incorporated Items
Product
FX 3U -32DP PROFIBUS-DP Interface Block
• Manual
• Dust Proof Sheet
Included Items
• GSD file (CD-ROM)
• Special Unit/Block No. Label
1.2 External Dimensions and Part Names
Dimensions: mm (inches) MASS (Weight): Approx. 0.2kg (0.44 lbs)
[3] [4]
[2]
Tests
[1]
2-φ4.5
4(0.16")
43(1.7")
[1] PROFIBUS-DP port (9-pin D-SUB Connector: #4-40unc inch screw thread)
[2] Extension cable
[3] Direct mounting hole:2 holes of φ4.5 (0.18") (mounting screw: M4 screw)
[4] Status LED
LED Name Color
ON: Correct power supply from the PLC
POWER Green
ON: Constant FROM/TO access within 200ms
FROM/TO Green
intervals
ON: In cyclic data exchange mode
RUN Green Flashing: DP-Master is in clear mode, or DP-Slave is
PLC with PROFIBUS-DP
3U
OFF: Normal Operation without errors
Otherwise: An error detected
DIA Red
TOKEN Green ON: Estabilished connection with the DP-Master
[5] Extension port under the top cover
[6] Name plate
[7] DIN rail mounting groove (DIN rail: DIN46277)
[8] DIN rail mounting hook
1.3 Pin configuration of PROFIBUS-DP Connector
The connector is a 9-pin D-SUB (#4-40unc inch screw thread) type, with the
following pin assignment.
Pin No.
3
4
Software Manual
5
6
8
1, 2, 7, 9
Assigned
Not assigned
2. Installation
INSTALLATION
PRECAUTIONS
• Cut off all phases of the power supply externally before installation or wiring
work in order to avoid damage to the product or electric shock.
INSTALLATION
PRECAUTIONS
• Use the product within the generic environment specifications described in the
PLC main unit manual (Hardware Edition).
Never use the product in areas with excessive dust, oily smoke, conductive
dusts, corrosive gas (salt air, Cl
[5] [6]
or impacts, or exposed to high temperature, condensation, or rain and wind.
If the product is used in such conditions, electric shock, fire, malfunctions,
deterioration or damage may occur.
• Install the product securely using the DIN rail or screws.
• Install the product on a flat surface.
If the mounting surface is rough, undue force will be applied to the PC board,
thereby causing nonconformity.
[7]
• When drilling screw holes or wiring, make sure cutting or wiring debris does not
enter the ventilation slits.
Failure to do so may cause fire, equipment failures or malfunctions.
• Be sure to remove the dust proof sheet from the PLC's ventilation port when
installation work is completed.
[8]
Failure to do so may cause fire, equipment failures or malfunctions.
9(0.36") • Connect the extension cables and communication cables securely to the
87(3.43")
designated connectors.
89(3.51")
Contact failures may cause malfunctions.
• Do not touch the conductive parts of the product directly to avoid failure or
malfunctions.
2.1 Installation Arrangements
The 32DP is connected to the extension port of an FX
unit/block (including special function unit/block) on the right side.
Description
Since additional extension devices can be added on both the left and right-hand
sides of the PLC, keep an appropriate amount of space on both sides of the PLC
→ For other status, refer to FX when planning to add extension devices in the future.
-32DP
3U
User's Manual For further details on installation arrangements, refer to the following manual.
2.2 Mounting
The 32DP can be mounted on a DIN rail (DIN46227) or mounted directly to the
mounting surface with screws.
in Fail/Safe state.
2.2.1 Direct Mounting
The 32DP can be directly mounted with M4 screws.
An interval space of 1 to 2 mm (0.04" to 0.08") between each unit is necessary.
→ For error details, refer to FX -32DP
3U
User's Manual
2.2.2 DIN Rail Mounting
The 32DP can be mounted on a DIN rail (DIN46227, 35mm width).
1) Fit the upper edge of the DIN rail mounting
groove (right fig. A) onto the DIN rail.
2) Push the product onto the DIN rail.
Signal Name Meaning
3) Connect the 32DP's extension cable to the
RXD/TXD-P Receive/Transmit-Data-P extension port of the main unit, I/O extension
unit/block, or special function unit/block.
RTS Ready to send
DGND Data Ground
VP Voltage-Plus (5V, 90mA)
RXD/TXD-N Receive/transmit-Data-N
NC Pin not assigned
, H S, SO or NO ), flammable gas, vibration
2 2 2 2
series PLC or extension
3U
→ FX Series User's Manual - Hardware Edition
3U
→ FX
3U -32DP User's Manual
→ FX Series User's Manual - Hardware Edition
3U
→ For details on the mounting hole pitch, refer to Section 1.2
1)
A
2)
→ FX
Series User's Manual
3U
- Hardware Edition