Club Car CARRYALL 300 GASOLINE Operating Manual
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Club Car CARRYALL 300 GASOLINE Operating Manual

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CARRYALL 300 GASOLINE
Operators Manual
APPLICABLE TO CARRYALL 300 ECH440 GASOLINE
VEHICLES WITH SERIAL PREFIX OF MC

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Summary of Contents for Club Car CARRYALL 300 GASOLINE

  • Page 1 CARRYALL 300 GASOLINE Operators Manual APPLICABLE TO CARRYALL 300 ECH440 GASOLINE VEHICLES WITH SERIAL PREFIX OF MC...
  • Page 2 Copyright © 2018 Club Car, LLC This manual effective June 15, 2018...

  • Page 3: Introduction

    Read, understand, and obey all instructions and safety precautions in this manual to prevent the risk of personal injury or property damage. Club Car recommends owners that rent or loan vehicles make sure operators read this manual before vehicle operation.
  • Page 4 The survey is available in many different languages. Scan the Quick Response (QR) code or type the web address http://bit.ly/1w9uFMh to complete the survey. CARRYALL 300 GASOLINE Page ii Operators Manual TPCC01MC00EN019 (Edition A)
  • Page 5 LIABILITY AND VEHICLE DESIGN CHANGES Club Car is not liable for errors in this manual or for incidental or consequential damages that result from the use of the material in this manual. Club Car reserves the right to make design changes to vehicles without obligation to make these changes on units previously sold.
  • Page 6 CANADIAN STANDARD ICES-002 The configuration of the spark ignition system on the vehicle has been designed and made to comply with Canadian standard ICES-002 as it were on the date the vehicle was shipped from the Club Car manufacturing facility.

  • Page 7: Table Of Contents

    SECTION 4 – VEHICLE FEATURES......................31 Vehicle Features Description ....................... 32 Electric Bed Lift ............................ 32 Electric Bed Lift Description ......................32 Electric Bed Lift Capacity........................ 32 Electric Bed Lift Operation......................32 CARRYALL 300 GASOLINE Page v Operators Manual TPCC01MC00EN019 (Edition A)
  • Page 8 Maintenance Service Schedule ...................... 60 Maintenance Tasks..........................61 Air Filter ............................61 Engine Oil............................62 Refuel.............................. 67 Lift The Vehicle ..........................68 Lower The Vehicle........................... 69 Spark Plug............................71 Tire Pressure Measurement ......................72 CARRYALL 300 GASOLINE Page vi Operators Manual TPCC01MC00EN019 (Edition A)
  • Page 9 California Evaporative Emission Control Warranty Statement ............94 Your Warranty Rights And Obligations................... 94 Manufacturer’s Warranty Coverage....................94 Owner’s Warranty Responsibilities ....................94 Defects Warranty Coverage ......................95 Evaporative Emissions Warranty Parts List ................... 96 CARRYALL 300 GASOLINE Page vii Operators Manual TPCC01MC00EN019 (Edition A)
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  • Page 11: Notices

    Safety Information Notices SAFETY INFORMATION CARRYALL 300 GASOLINE Operators Manual Page 9 TPCC01MC00EN019 (Edition A)

  • Page 12: General Safety Information

    A DANGER identifies a hazardous situation which will result in DANGER death or serious injury. A WARNING identifies a hazardous situation which could result WARNING in death or serious injury. CARRYALL 300 GASOLINE Page 10 Operators Manual TPCC01MC00EN019 (Edition A)

  • Page 13: Safety Committee

    A NOTICE identifies a hazardous situation which could result in property damage. SAFETY COMMITTEE If the vehicle is rented or part of a fleet, Club Car recommends setting up a safety committee. The primary concern of the safety committee is safe vehicle operation. Safety committee objectives include: •...

  • Page 14: Vehicle Safety And Compliance Decals

    Use a soft moist cloth to clean the decals. Do not use solvents, gasoline, or other chemicals to clean the decals. CARRYALL 300 GASOLINE Page 12 Operators Manual...
  • Page 15 105046101 • Engage park brake to lock wheels. the vehicle: • Set the FNR control to NEUTRAL (N). STAY CLEAR 101609401 1. Operating Instructions Decal 2. Crush Area Warning Decal CARRYALL 300 GASOLINE Operators Manual Page 13 TPCC01MC00EN019 (Edition A)
  • Page 16 VEHICLE MOVEMENT MAY CAUSE SERIOUS INJURY WARNING Engage the park brake and chock the wheels when the switch is set to MAINTENANCE 101155301 103205501 9. Trailer Hitch Tongue Weight Notice Decal 10. Maintenance/Operate Warning Decal CARRYALL 300 GASOLINE Page 14 Operators Manual TPCC01MC00EN019 (Edition A)

  • Page 17: Vehicle Safety Features

    Forward / Neutral / Reverse control (FNR) is set to R. FALLING OBJECT PROTECTION SYSTEM The Falling Object Protection System (FOPS) protects the vehicle occupants from falling debris. The FOPS is not a Roll-Over Protective Structure (ROPS). CARRYALL 300 GASOLINE Page 15 Operators Manual TPCC01MC00EN019 (Edition A)

  • Page 18: Battery Safety Information

    Understand and obey the international safety symbols on the vehicle battery before you use, repair, or service the vehicle. SYMBOL SIGNIFICANCE Shield eyes Read and obey operation and maintenance instructions Do not smoke, No open flames, No sparks Keep away from children CARRYALL 300 GASOLINE Page 16 Operators Manual TPCC01MC00EN019 (Edition A)

  • Page 19: Lead-Acid Battery Recycling

    (WEEE) symbol printed on them must be collected and recycled separately from other waste. Do not discard lead-acid batteries as municipal waste. Speak with your dealer or distributor on how to correctly recycle lead-acid batteries. CARRYALL 300 GASOLINE Page 17 Operators Manual...
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  • Page 21: Section 2 - Indicators, Gauges, And Displays

    Indicators, Gauges, And Displays Battery Safety Information INDICATORS, GAUGES, AND DISPLAYS CARRYALL 300 GASOLINE Operators Manual Page 19 TPCC01MC00EN019 (Edition A)

  • Page 22: Indicator, Gauge, And Display Locations

    WARNING LIGHT STAYS ON CAN CAUSE IN PERMANENT ENGINE DAMAGE. ADD ENGINE OIL IMMEDIATELY WHEN THE LOW OIL WARNING LIGHT STAYS ON. The low oil warning light gives a visual indication of: • Oil level problem CARRYALL 300 GASOLINE Page 20 Operators Manual TPCC01MC00EN019 (Edition A)

  • Page 23: Malfunction Indicator Light

    When the key switch is set to ON, the MIL will turn on for 3 seconds. If an engine fault is sensed, the MIL will stay on. Speak with your local dealer or distributor. CARRYALL 300 GASOLINE Operators Manual Page 21...
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  • Page 25: Section 3 - Vehicle Controls

    Vehicle Controls Malfunction Indicator Light VEHICLE CONTROLS CARRYALL 300 GASOLINE Operators Manual Page 23 TPCC01MC00EN019 (Edition A)

  • Page 26: Vehicle Controls Locator

    7. Maintenance/Operate Switch 8. Electric Bed Lift Switch (Optional Equipment) 9. Turn Signal Lever (Optional Equipment) 10. Horn (Optional Equipment) 11. Windshield Wiper Switch (Optional 12. Hazard Lights Switch (Optional Equipment) Equipment) CARRYALL 300 GASOLINE Page 24 Operators Manual TPCC01MC00EN019 (Edition A)

  • Page 27: Accelerator Pedal

    FAILURE TO STOP THE VEHICLE BEFORE SHIFTING THE WARNING FORWARD / NEUTRAL / REVERSE CONTROL (FNR) CAN CAUSE PERSONAL INJURY AND VEHICLE DAMAGE. STOP THE VEHICLE BEFORE SHIFTING THE FORWARD / NEUTRAL / REVERSE CONTROL (FNR). CARRYALL 300 GASOLINE Operators Manual Page 25 TPCC01MC00EN019 (Edition A)

  • Page 28: Hazard Light Switch

    The horn button is used to control the horn. The horn button is spring loaded to stay in the off position. Push and hold the horn button to operate the horn. Note: The horn will not operate when the key switch is OFF. CARRYALL 300 GASOLINE Page 26 Operators Manual TPCC01MC00EN019 (Edition A)

  • Page 29: Key Switch

    / REVERSE CONTROL (FNR) IS ACCIDENTALLY SHIFTED. ENGAGE THE PARK BRAKE. PUT THE CHOCKS AGAINST THE FRONT AND REAR WHEELS. The maintenance/operate switch is used by a trained technician to do maintenance functions with the engine on. CARRYALL 300 GASOLINE Operators Manual Page 27 TPCC01MC00EN019 (Edition A)

  • Page 30: Park Brake

    Center Right WINDSHIELD WIPER SWITCH The windshield wiper switch controls the POSITION FUNCTION operation of the wiper blades. Note: The windshield wiper operates independently of the key switch position. Bottom CARRYALL 300 GASOLINE Page 28 Operators Manual TPCC01MC00EN019 (Edition A)

  • Page 31: Modular Cab Controls

    Note: The lower dash fan operates High independently of the key switch position. STROBE LIGHT SWITCH The strobe light switch controls the operation of POSITION FUNCTION the strobe light. Bottom CARRYALL 300 GASOLINE Operators Manual Page 29 TPCC01MC00EN019 (Edition A)

  • Page 32: Upper Cab Fan Switch

    The windshield washer switch controls the operation of the washer fluid supply to the windshield. The switch is spring loaded to stay in the off position. Push and hold the switch in the on position to apply washer fluid to the windshield. CARRYALL 300 GASOLINE Page 30 Operators Manual...

  • Page 33: Section 4 - Vehicle Features

    Vehicle Features Modular Cab Controls VEHICLE FEATURES CARRYALL 300 GASOLINE Operators Manual Page 31 TPCC01MC00EN019 (Edition A)

  • Page 34: Vehicle Features Description

    Release the electric bed lift switch when the electric bed lift makes a clicking sound. LIMITED SLIP TRANSAXLE The limited slip transaxle supplies power to both rear wheels when necessary. CARRYALL 300 GASOLINE Page 32 Operators Manual TPCC01MC00EN019 (Edition A)

  • Page 35: Modular Cab

    The prop rod is used to hold the lifted cargo bed in position. Note: An optional electric bed lift is available. TILT CARGO BED OPERATION LIFT THE TILT CARGO BED Disable the vehicle. Pull the bed latch handle. Lift the bed. CARRYALL 300 GASOLINE Operators Manual Page 33 TPCC01MC00EN019 (Edition A)

  • Page 36: 12-Volt Power Receptacle

    The continuous operation of the 12-volt power receptacle can cause in a full discharge of vehicle batteries. Note: Do not use the 12-volt power receptacle for long periods of time when the engine is off. CARRYALL 300 GASOLINE Page 34 Operators Manual TPCC01MC00EN019 (Edition A)

  • Page 37: Versattach System

    VERSATTACH SYSTEM VersAttach is a track-based attachment system that organizes and secures cargo bed accessories. Speak with your local approved dealer or distributor for a full list of accessories and configurations. CARRYALL 300 GASOLINE Operators Manual Page 35 TPCC01MC00EN019 (Edition A)
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  • Page 39: Section 5 - Vehicle Specifications

    Vehicle Specifications VersAttach System VEHICLE SPECIFICATIONS CARRYALL 300 GASOLINE Operators Manual Page 37 TPCC01MC00EN019 (Edition A)

  • Page 40: Dimensions

    GASOLINE ENGINE Horsepower 14 hp (10.4 kW) at 3600 rpm Fuel Type Gasoline with less than 10% ethanol rating CARRYALL 300 GASOLINE Page 38 Operators Manual TPCC01MC00EN019 (Edition A)

  • Page 41: Battery

    DO NOT TOW WHEN THE CARGO CAPACITY IS EXCEEDED. Description Weight 789 lb (357.8 kg) Vehicle Dry Weight 817 lb (370.5 kg) Vehicle Curb Weight 500 lb (226.8 kg) Occupant Capacity 300 lb (136.1 kg) Cargo Capacity CARRYALL 300 GASOLINE Operators Manual Page 39 TPCC01MC00EN019 (Edition A)
  • Page 42 Maximum Towing The maximum towing weight is the maximum weight the vehicle can tow with Weight a Club Car approved tow kit. Trailer Tongue The trailer tongue weight is the maximum permitted weight applied by the Weight trailer tongue onto the trailer hitch.
  • Page 43 The maximum gross vehicle weight is the vehicle weight plus the vehicle rated Vehicle Weight capacity. Maximum Gross Vehicle The maximum gross vehicle combination weight is the maximum gross vehicle Combination weight plus the gross trailer weight. Weight CARRYALL 300 GASOLINE Page 41 Operators Manual TPCC01MC00EN019 (Edition A)
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  • Page 45: Section 6 - Vehicle Operation

    Vehicle Operation Vehicle Weights And Load Capacities VEHICLE OPERATION CARRYALL 300 GASOLINE Operators Manual Page 43 TPCC01MC00EN019 (Edition A)
  • Page 46 PERSONS. BEFORE VEHICLE OPERATION, MAKE SURE THAT ALL PERSONS COMPLY WITH THE WARNINGS AND OPERATING INSTRUCTIONS. INCORRECT OPERATION OF THE VEHICLE CAN CAUSE DECREASED VEHICLE PERFORMANCE, SERIOUS PERSONAL INJURY, OR DEATH. CARRYALL 300 GASOLINE Page 44 Operators Manual TPCC01MC00EN019 (Edition A)

  • Page 47: Daily Pre-Operational Safety And Performance Checks

    If the vehicle is removed from operation, speak with your dealer or distributor for maintenance and repairs. CARRYALL 300 GASOLINE Page 45 Operators Manual TPCC01MC00EN019 (Edition A)

  • Page 48: Daily Pre-Operational Safety Checklist

    • Read and obey all safety decals and information located on the vehicle. • Understand how to operate the vehicle correctly and safely. • Understand the function of all vehicle controls, indicators, displays, and gauges. CARRYALL 300 GASOLINE Page 46 Operators Manual...
  • Page 49 Slowly push the brake pedal. Stop the vehicle. Park the vehicle on a grade of 20% or less. Make sure that the park brake holds the vehicles position. CARRYALL 300 GASOLINE Page 47 Operators Manual TPCC01MC00EN019 (Edition A)

  • Page 50: Vehicle Movement

    • The accelerator pedal is not pushed. • The vehicle is at a full stop. To start the engine: Put the key into the key switch. On pedal-start vehicles: Turn the key to ON. CARRYALL 300 GASOLINE Page 48 Operators Manual TPCC01MC00EN019 (Edition A)

  • Page 51: Turn Off Engine

    • The vehicle is at a full stop. To move the vehicle forward: Set the Forward / Neutral / Reverse control (FNR) to F. Disengage the park brake. Slowly push the accelerator pedal. CARRYALL 300 GASOLINE Operators Manual Page 49 TPCC01MC00EN019 (Edition A)

  • Page 52: Reverse Movement

    Turn the key to OFF. Remove the key. Keep the key in a safe area. DRIVING CONDITIONS UNPAVED SURFACES Precautions for operation on unpaved or unimproved surfaces: • Decrease vehicle speed. CARRYALL 300 GASOLINE Page 50 Operators Manual TPCC01MC00EN019 (Edition A)

  • Page 53: Uphill Slope

    THE BRAKE PEDAL TO HOLD THE VEHICLE UNTIL THE DRIVETRAIN IS FULLY ENGAGED. Vehicle operation on a side hill slope is not recommended. Precautions if driving on a side hill slope is unavoidable: CARRYALL 300 GASOLINE Page 51 Operators Manual TPCC01MC00EN019 (Edition A)

  • Page 54: Downhill Slope

    • Prevent driving at an offset angle. An offset angle will cause the vehicle to lean sharply to one side. • Continue at a stable rate of speed. Do not accelerate quickly. • Decrease the vehicle speed. • Push the brake pedal gradually to slow the vehicle. CARRYALL 300 GASOLINE Page 52 Operators Manual TPCC01MC00EN019 (Edition A)

  • Page 55: Over Obstacles

    • Look forward and learn to read the terrain. Be constantly alert for hazards. • Drive slowly and use caution when operating on unfamiliar terrain. Not all obstacles are immediately visible. CARRYALL 300 GASOLINE Operators Manual Page 53 TPCC01MC00EN019 (Edition A)

  • Page 56: Through Water

    • Operate only with stable and safely arranged loads. When handling off-centered loads that cannot be centered, correctly fasten the load and operate with extra caution. Always attach the tow load to the hitch point designated for the vehicle. CARRYALL 300 GASOLINE Page 54 Operators Manual...
  • Page 57 Vehicle speed should never exceed 5 mph (8 km/h) when towing loads in rough terrain, while cornering, or while climbing or going down a hill. CARRYALL 300 GASOLINE Page 55 Operators Manual...
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  • Page 59: Section 7 - Vehicle Maintenance

    Vehicle Maintenance Driving Conditions VEHICLE MAINTENANCE CARRYALL 300 GASOLINE Page 57 Operators Manual TPCC01MC00EN019 (Edition A)
  • Page 60 DO NOT WEAR LOOSE CLOTHING OR JEWELRY SUCH AS RINGS, WATCHES, CHAINS, ETC., WHEN SERVICING THE VEHICLE. DO NOT WORK ON VEHICLE POWERTRAIN OR UNDER THE CARGO BED WHEN IT IS LOADED. CARRYALL 300 GASOLINE Page 58 Operators Manual TPCC01MC00EN019 (Edition A)

  • Page 61: Disable The Vehicle

    Use a commercially available aluminum cleaner paste and fine grade (No. 00) steel wool to remove oxidation or discoloration from aluminum. CARRYALL 300 GASOLINE Operators Manual Page 59 TPCC01MC00EN019 (Edition A)

  • Page 62: Cleaning The Vehicle Interior

    Do the Daily Pre-Operational Safety Check. Do the Daily Vehicle Performance Inspection. Daily Examine the engine oil level. Examine the tire pressure. Monthly Examine the engine cooling air intake. Clean as necessary. Clean the vehicle. CARRYALL 300 GASOLINE Page 60 Operators Manual TPCC01MC00EN019 (Edition A)

  • Page 63: Maintenance Tasks

    Have a trained technician adjust the valve clearance. MAINTENANCE TASKS AIR FILTER AIR FILTER REMOVAL Before the air filter is removed: • Disable the vehicle. To remove the air filter: CARRYALL 300 GASOLINE Operators Manual Page 61 TPCC01MC00EN019 (Edition A)

  • Page 64: Engine Oil

    Install the air filter (3). Install the air cleaner cover (2). Engage the wire latches (1). ENGINE OIL ENGINE OIL VISCOSITY Select the engine oil viscosity for your environmental conditions. CARRYALL 300 GASOLINE Page 62 Operators Manual TPCC01MC00EN019 (Edition A)
  • Page 65 Remove the dipstick (1). Make sure that the oil level is between the maximum (1) and minimum (2) indicators. If the oil level is below the minimum indicator, add engine oil. CARRYALL 300 GASOLINE Operators Manual Page 63 TPCC01MC00EN019 (Edition A)
  • Page 66 AND DAMAGE THE ENGINE. DO NOT EXCEED THE RECOMMENDED ENGINE OIL CAPACITY. Before the engine oil is replaced: • Disable the vehicle. • Disconnect the battery. To replace the engine oil: Remove the dipstick (1). CARRYALL 300 GASOLINE Page 64 Operators Manual TPCC01MC00EN019 (Edition A)
  • Page 67 Examine the gasket on the oil drain plug for damage. Replace if necessary. Install the oil drain plug and tighten to 13 lb·ft (18 N·m). Add 44 fl-oz (1.3 l) of recommended engine oil. Install the dipstick. Connect the battery. CARRYALL 300 GASOLINE Operators Manual Page 65 TPCC01MC00EN019 (Edition A)
  • Page 68 • Disable the vehicle. To add engine oil: Remove the dipstick (1). Add engine oil until the oil level is between the maximum (1) and minimum (2) indicators. Install the dipstick. CARRYALL 300 GASOLINE Page 66 Operators Manual TPCC01MC00EN019 (Edition A)

  • Page 69: Refuel

    Turn the key to OFF. Let the engine cool. Remove the fuel fill cap (1). Fill the fuel tank with the recommended fuel. Install and tighten the fuel fill cap. CARRYALL 300 GASOLINE Operators Manual Page 67 TPCC01MC00EN019 (Edition A)

  • Page 70: Lift The Vehicle

    Place the jack in the center of the lift point. Lift the front of the vehicle. Put jack stands under the frame rails. Lower the vehicle onto the jack stands. CARRYALL 300 GASOLINE Page 68 Operators Manual TPCC01MC00EN019 (Edition A)

  • Page 71: Lower The Vehicle

    Lower the vehicle onto the jack stands. LOWER THE VEHICLE LOWER THE FRONT OF THE VEHICLE Before the front of the vehicle is lowered: • Use a jack rated for the vehicle. CARRYALL 300 GASOLINE Operators Manual Page 69 TPCC01MC00EN019 (Edition A)
  • Page 72 Lift the vehicle off of the jack stands. Remove the jack stands. Lower the vehicle. LOWER THE REAR OF THE VEHICLE Before the rear of the vehicle is lowered: • Use a jack rated for the vehicle. CARRYALL 300 GASOLINE Page 70 Operators Manual TPCC01MC00EN019 (Edition A)

  • Page 73: Spark Plug

    Remove the jack stands. Lower the vehicle. SPARK PLUG SPARK PLUG REMOVAL Before the spark plug removal: • Disable the vehicle. • Disconnect the battery. Clean the spark plug area. CARRYALL 300 GASOLINE Page 71 Operators Manual TPCC01MC00EN019 (Edition A)

  • Page 74: Tire Pressure Measurement

    Use a pressure gauge to measure the tire pressure. Adjust to meet the recommended tire pressure. Note: Go to the approved wheel and tire assemblies matrix on http://www.clubcar.com information regarding tire type, inflation pressure, and lug nut torque. CARRYALL 300 GASOLINE Page 72 Operators Manual TPCC01MC00EN019 (Edition A)

  • Page 75: Wheel Assembly

    Tighten the lug nuts to the recommended torque specification. Note: Go to the approved wheel and tire assemblies matrix on http://www.clubcar.com information regarding tire type, inflation pressure, and lugnut torque. Install the wheel cover. CARRYALL 300 GASOLINE Operators Manual Page 73 TPCC01MC00EN019 (Edition A)
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  • Page 77: Section 8 - Battery Maintenance

    Battery Maintenance Maintenance Tasks 316V BATTERY MAINTENANCE CARRYALL 300 GASOLINE Page 75 Operators Manual TPCC01MC00EN019 (Edition A)

  • Page 78: Battery Cleaning

    Turn off all accessories. Follow the battery charger manufacturer’s instructions and cautions. BATTERY ELECTRICAL CONNECTION DISCONNECT THE BATTERY Before the battery is disconnected: • Disable the vehicle. To disconnect the battery: CARRYALL 300 GASOLINE Page 76 Operators Manual TPCC01MC00EN019 (Edition A)

  • Page 79: Connect

    CONNECT THE BATTERY Connect the positive (+) cable (2). Connect the negative (–) cable (1). Tighten the hardware to 41 lb·in (4.3 N·m). Apply battery terminal protector spray to the battery terminals. CARRYALL 300 GASOLINE Page 77 Operators Manual TPCC01MC00EN019 (Edition A)
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  • Page 81: Section 9 - Transport And Tow

    Transport And Tow Battery Electrical Connection TRANSPORT AND TOW CARRYALL 300 GASOLINE Operators Manual Page 79 TPCC01MC00EN019 (Edition A)

  • Page 82: Prepare The Vehicle To Be Towed

    THE TOWED VEHICLE OR TRAILER. DO NOT TOW A CLUB CAR VEHICLE BEHIND A PASSENGER VEHICLE OR TRUCK ON A PUBLIC ROAD. ONLY TOW A CLUB CAR VEHICLE ON AN APPROVED TRAILER. USE EXTREME CAUTION WHEN TOWING. DO NOT MAKE SHARP CAUTION TURNS WITH A TRAILER.

  • Page 83: Vehicle Transport Recovery

    Make sure that the trailer is correctly configured to remove the vehicle from the trailer safely. Remove all materials used to secure the vehicle to the trailer. Examine the vehicle for loose parts. Tighten as necessary. Install the windshield. CARRYALL 300 GASOLINE Operators Manual Page 81 TPCC01MC00EN019 (Edition A)
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  • Page 85: Section 10 - Extended Storage

    Extended Storage Vehicle Transport Recovery EXTENDED STORAGE CARRYALL 300 GASOLINE Operators Manual Page 83 TPCC01MC00EN019 (Edition A)

  • Page 86: Extended Storage Preparation

    Remove all cargo and personal items. Fill the fuel tank. Add a fuel stabilizer. Refer to the manufacturer’s instructions. Disconnect the fuel vent line from the fuel tank vent nipple. CARRYALL 300 GASOLINE Page 84 Operators Manual TPCC01MC00EN019 (Edition A)
  • Page 87 Connect the spark plug wire. Keep the vehicle in a cool and dry area to keep battery self-discharge to a minimum. Adjust pressure in each tire to recommended tire pressure. Clean the vehicle. CARRYALL 300 GASOLINE Operators Manual Page 85 TPCC01MC00EN019 (Edition A)

  • Page 88: Return To Service From Extended Storage

    Set the Maintenance/Operate switch to OPERATE. Adjust the pressure in each tire to the recommended tire pressure. Have a trained technician lubricate the vehicle. Do a daily pre-operation safety checklist. Do a vehicle performance inspection. CARRYALL 300 GASOLINE Page 86 Operators Manual TPCC01MC00EN019 (Edition A)

  • Page 89: Section 11 - Warranties

    Warranties Return To Service From Extended Storage WARRANTIES CARRYALL 300 GASOLINE Operators Manual Page 87 TPCC01MC00EN019 (Edition A)

  • Page 90: Limited Warranty

    Club Car will provide only the replacement parts or components. If the warranty registration form is not completed and returned to Club Car at the time of the original retail sale, the Purchaser must provide proof of date of purchase with any warranty claim.

  • Page 91: Exclusions

    Limited Warranty EXCLUSIONS Excluded from any Club Car warranty is damage to a vehicle or component resulting from a cause other than a defect including poor maintenance, neglect, abuse, accident and collision, maintenance adjustments, unreasonable or unintended strain or use, improper installation of accessories, installation of parts or accessories that are not original equipment including Club Car approved or non- approved GPS systems, non-approved alteration, and acts of God.

  • Page 92: Voiding Of Warranty

    The warranty is likewise void if the vehicle shows indications that reasonable or necessary maintenance as outlined in the owner’s manual and maintenance and service manual was not performed at the time and in the manner specified in such manuals.

  • Page 93: Federal Emissions Component Defect Warranty

    EPA regulations during its warranty period. For the components listed under Parts Covered, the service dealer authorized by Club Car will, at no cost to you, make the necessary diagnosis, repair, or replacement necessary to ensure that the engine complies with applicable EPA regulations.

  • Page 94: Distribution Center

    United States Of America WARRANTY SERVICE To obtain warranty service, take your engine to the nearest authorized Club Car service dealer. Bring your sales receipts indicating date of purchase for this engine. The service dealer authorized by Club Car will perform the necessary repairs or adjustments within a reasonable amount of time and furnish you with a copy of the repair order.

  • Page 95: What Is Not Covered

    Club Car recommends that you retain all receipts covering maintenance on your engine, but Club Car cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance.

  • Page 96: How To Make A Claim

    Warranties California Evaporative Emission Control Warranty Statement If other than the parts authorized by Club Car are used for maintenance replacements or for the repair of components affecting emission control, you should assure yourself that such parts are warranted by their manufacturer to be equivalent to the parts authorized by Club Car in their performance and durability.

  • Page 97: Defects Warranty Coverage

    Club Car’s application for certification with CARB. The warranty period begins on the date the engine or equipment is delivered to an ultimate purchaser or first placed into service.

  • Page 98: Evaporative Emissions Warranty Parts List

    Club Car will not be liable to warrant failures of warranted parts caused by the use of a non-exempted add-on or modified part.
  • Page 99 Warranties California Evaporative Emission Control Warranty Statement • Valves, hosing, tubing, fittings, seals, gaskets, clamps, and fittings as they relate to the evaporative emissions control system. CARRYALL 300 GASOLINE Operators Manual Page 97 TPCC01MC00EN019 (Edition A)
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  • Page 102 Publication Part Number TPCC01MC00EN019 Edition Code Club Car, LLC www.clubcar.com Phone 1 706 258 2225 P.O. Box 204658 1 800 ClubCar Augusta, GA 30917-4658 1 706 863 5858...

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