GESTRA LRG 16-4 Installation Instructions Manual

GESTRA LRG 16-4 Installation Instructions Manual

Conductivity electrode

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GESTRA Steam Systems
LRG 16-4
EN
English
Installation Instructions 818854-01
Conductivity Electrode LRG 16-4
1

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Summary of Contents for GESTRA LRG 16-4

  • Page 1 GESTRA Steam Systems LRG 16-4 English Installation Instructions 818854-01 Conductivity Electrode LRG 16-4...
  • Page 2: Table Of Contents

    Tools ...............................9 Examples of installation LRG 16-4 ..............................10 Key ...............................11 Electrical connection LRG 16-4 with four-pole connector .......................12 Key ...............................12 Tools ..............................12 Connecting the conductivity electrode ....................13 LRG 16-4, connecting the four-pole connector ..................13 Troubleshooting Indication, diagnosis and remedy ......................14...
  • Page 3 Contents - continued - Page Maintenance Safety note ............................15 Cleaning measuring electrode .......................15 Removing and disposing of the conductivity electrode Remove and discard conductivity electrode LRG 16-4................15...
  • Page 4: Important Notes

    The equipment must only be used within the admissible pressure and temperature ratings. Function The conductivity electrode LRG 16-4 is used in combination with the following equipment as conductivity limiter and continuous blowdown controller in steam boilers: Conductivity switch LRS 1-50...
  • Page 5: Safety Note

    Important notes - continued - Safety note The equipment must only be installed, wired and commissioned by qualified and competent staff. Retrofitting and maintenance work must only be performed by qualified staff who - through adequate training - have achieved a recognised level of competence. Danger When loosening the conductivity electrode steam or hot water might escape! This presents the risk of severe scalding all over the body!
  • Page 6: Directives And Standards

    ATEX (Atmosphère Explosible) The conductivity electrode LRG 16-4 is a simple item of electrical equipment as specified in EN 60079-11 section 5.7. According to the European Directive 94/9/EC the equipment must be equipped with approved Zener barriers if used in potentially explosive areas. Applicable in Ex zones 1, 2 (1999/92/EC).
  • Page 7: Technical Data

    Type approval no. TÜV . WÜL . 12-017, 12-018 (see name plate) Scope of supply LRG 16-4 1 Conductivity electrode LRG 16-4 1 Joint ring 17 x 21, form D, DIN 7603, 1.4301, bright annealed 1 Installation manual Name plate / marking...
  • Page 8: Installation

    ∅ 23 Screwed G A, ISO 228 ISO 228 Ra 3.2 Fig. 2 Fig. 3 LRG 16-4 with four-pole connector A B C 15 118 95 20 129 105 18 25 137 115 18 40 180 150 18 Fig. 4...
  • Page 9: Mounting Conductivity Electrode

    For the approval of the boiler standpipe the relevant regulations must be considered.  Refer to pages 10 and 11 for typical installation examples.  If installed outdoors the level electrode must be equipped with a GESTRA weather  protection cover. Attention Install conductivity electrode horizontally or with a vertical inclination.
  • Page 10: Examples Of Installation

    Examples of installation LRG 16-4 Conductivity monitoring and continuous boiler blowdown, direct installation of conductivity electrode via T-type connector and connection of a continuous blowdown valve ~ 250 LRG 16-4 A, ISO 228 Fig. 5 R*: 40 mm Conductivity monitoring, direct installation of conductivity electrode via flanged standpipe on the side of the boiler or installation of electrode in an external level pot ≥...
  • Page 11: Key

    Examples of installation - continued - LRG 16-4 - continued - Conductivity monitoring and continuous boiler blowdown, installation of conductivity electrode in top blowdown line via separate level pot LRG 16-4 Fig. 7 Joint ring 17 x 21, form D, DIN 7603, 1.4301, bright annealed...
  • Page 12: Electrical Connection

    Electrical connection LRG 16-4 with four-pole connector Fig. 9 Fig. 8 Contact plate of conductivity electrode Screws M 4 Cable strain relief Cover Cable gland M 16 (PG 9) Upper part of terminal box Wiring of terminals Connecting plate Insulating plate...
  • Page 13: Connecting The Conductivity Electrode

    Max. cable length between conductivity electrode and controller: 30 m, with conductivities from 1 to 10 μS/cm: max. 10 m. LRG 16-4, connecting the four-pole connector 1. Loosen screws a. Fig. 8 2. Remove upper part c of the terminal box from the level electrode but leave insulating plate e on contact plate f.
  • Page 14: Troubleshooting

    Troubleshooting Indication, diagnosis and remedy Attention Before carrying out the fault diagnosis please check: Supply voltage: Is the conductivity switch / controller supplied with the mains voltage specified on the name plate? Wiring: Is the wiring in accordance with the wiring diagram? Malfunctions Conductivity switch / controller does not work accurately.
  • Page 15 Re-install the conductivity electrode. Observe the notes given in section "Installation" and "Electrical Connection". Removing and disposing of the conductivity electrode Remove and discard conductivity electrode LRG 16-4. 1. Loosen screw i . Fig. 22 2. Detach upper part of the terminal box k from the conductivity electrode.
  • Page 16 P. O Box 10 54 60, D-28054 Bremen Münchener Str. 77, D-28215 Bremen Tel. 0049 (0) 421 / 35 03-0 0049 (0) 421 / 35 03-393 E-mail gestra.ag@flowserve.com www.gestra.com 818854-01/05-2013cm (808793-01) · GESTRA AG · Bremen · Printed in Germany...

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