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Summary of Contents for GESTRA TRV 5-60
- Page 1 Temperature Transmitter TRV 5-60 Installation & Operating Manual 819633-01 E n g l i s h...
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Page 2: Table Of Contents
Bus line, cable length and cross-section ....................22 Example ..............................22 Important notes on connecting the CAN bus system ..................23 Pin assignment of the CAN bus connector and coupling for non pre-wired control cables ......23 TRV 5-60 - Installation & Operating Manual - 819633-01... - Page 3 Indication of system malfunctions using error codes .................35 Checking installation and function ......................37 Taking out of service/Disassembly .......................38 Disposal .................................38 Returning decontaminated equipment ......................38 Declaration of Conformity; Standards and Directives ..................39 TRV 5-60 - Installation & Operating Manual - 819633-01...
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Page 4: Content Of This Manual
You can find the latest Installation & Operating Manuals on our website: http://www.gestra.com/documents/brochures.html © Copyright All rights reserved. Any misuse, particularly reproduction and dissemination to third parties, is not permit- ted. The General Terms & Conditions of GESTRA AG apply. Scope of delivery/Product package 1 x temperature transmitter TRV 5-60 ■... -
Page 5: How To Use This Manual
How to use this Manual This Installation & Operating Manual describes the correct use of the TRV 5-60 temperature transmitter. It applies to all persons who integrate this equipment into control systems, install, bring into service, op- erate, maintain and dispose of this equipment. Anyone carrying out the above-mentioned activities must have read this Installation &... -
Page 6: Types Of Warning
Warning of a dangerous situation that may possibly result in death or serious injury. CAUTION Warning of a situation that may result in minor or moderate injury. ATTENTION Warning of a situation that will result in damage to property or the environment. TRV 5-60 - Installation & Operating Manual - 819633-01... -
Page 7: Specialist Terms/Abbreviations
Data transmission standard and interface for connecting electronic equipment, sensors and control sys- tems. Data can be sent and received. TRG .. / TRV .. / URS .. / URB .. / etc. Equipment and type designations of GESTRA AG, see page 8. SELV Safety Extra Low Voltage... -
Page 8: Usage For The Intended Purpose
Usage for the intended purpose The TRV 5-60 temperature transmitter may be used in combination with TRG 5-63, TRG 5-64, TRG 5-65, TRG 5-66, TRG 5-67 and TRG 5-68 temperature sensors solely for limiting excessive temperatures. The temperature transmitter can be used as: A safety temperature limiter/monitor in combination with a TRG 5-6x temperature sensor and URS 60/ ■... -
Page 9: Improper Use
Check that the plant is not carrying live voltage before commencing work. ■ Attempts to repair the equipment will cause the plant to become unsafe. The TRV 5-60 temperature transmitter may only be repaired by the manufacturer, GESTRA AG. ■ Only replace faulty equipment with identical equipment from GESTRA AG. -
Page 10: Required Personnel Qualifications
Persons trained by the plant operator to work Refits Specialist staff with pressure and temperature. Fig. 2 Notes on product liability We the manufacturer cannot accept any liability for damages resulting from improper use of the equipment. TRV 5-60 - Installation & Operating Manual - 819633-01... -
Page 11: Functional Safety, Safety Integrity Level (Sil)
When combined with the accessories, you will have a type B subsystem in accordance with IEC 61508. The technical and safety characteristics in Fig. 4 are based on the TRV 5-60 temperature transmitter with TRG 5-6x temperature sensor. -
Page 12: Reliability Data To En 61508
MTTR = 0 (no repair) Fraction of undetected dangerous failures that have a beta = 2% common cause Fraction of detected dangerous failures that have a com- beta d = 1% mon cause Fig. 4 TRV 5-60 - Installation & Operating Manual - 819633-01... -
Page 13: Function
Behaviour in the event of alarms The alarm state is displayed on the TRV 5-60 and transferred to the URS 6x safety control unit via CAN bus. After the delay time, the safety control unit switches off the connected safety circuit. The safety control unit does not lock independently during this process. -
Page 14: Technical Data
■ 1 x rotary knob IP65 with button for menu navigation and test function ■ Protection class III Safety Extra Low Voltage ■ IP rating to EN 60529 IP 65 ■ TRV 5-60 - Installation & Operating Manual - 819633-01... -
Page 15: Factory Settings
1 x M16 cable gland with integrated strain relief for cable diameters 5 to 9 mm ■ Weight Approx. 1.0 kg ■ Factory settings The TRV 5-60 temperature transmitter is delivered ex-works with the following settings. Parameter Display in menu Unit Parameter values Limiter ID... -
Page 16: Example Name Plate/Identification
Protection class Material number-serial number GESTRA AG Set limit (T Münchener Str.77 28215 Bremen Made in Germany Fig. 6 The date of production (quarter and year) is stamped on the screw-in body. TRV 5-60 - Installation & Operating Manual - 819633-01... -
Page 17: Functional Element S
M12 CAN bus socket, 5-pole, A-coded M12 CAN bus connector, 5-pole, A-coded M16 cable gland (connecting cable of TRG 5-6x temperature sensor) M12 x 40 mm (size 18), screw for mounting bracket Mounting bracket Fig. 7 TRV 5-60 - Installation & Operating Manual - 819633-01... -
Page 18: Dimensions (With Mounting Bracket)
Dimensions (with mounting bracket) Fig. 8 All dimensions in mm Mounting bracket with drill template Fig. 9 All dimensions in mm TRV 5-60 - Installation & Operating Manual - 819633-01... -
Page 19: Preparing For Installation
Preparing for installation The TRV 5-60 temperature transmitter is designed for mounting on a wall or panel. It must be mounted on a sufficiently flat and stable surface (wall or steel girder, etc.). The mounting bracket is preassembled at the factory. 4 hexagon socket head bolts M6 x 30 mm, ■... -
Page 20: Connecting A Trg 5-6X Temperature Sensor
Connect the cores as shown in the wiring diagram, see page 21. Tighten the cable gland securely to ensure it is adequately sealed. Finally, screw the rear panel of the terminal box firmly back on, making sure the seal is correctly seated. TRV 5-60 - Installation & Operating Manual - 819633-01... -
Page 21: Wiring Diagram For Trg 5-6X Temperature Sensor
Connecting a TRG 5-6x temperature sensor Wiring diagram for TRG 5-6x temperature sensor Pt100 TRG 5-6x Fig. 10 TRV 5-60 - Installation & Operating Manual - 819633-01... -
Page 22: Connecting The Can Bus System
- 0 V 120 Ω + 24 V CH = CAN High 24V DC Ω CL = CAN Low S = shield – 100 - 240 V AC Terminating Fig. 11 resistor TRV 5-60 - Installation & Operating Manual - 819633-01... -
Page 23: Important Notes On Connecting The Can Bus System
If non pre-wired control cables are used, you must wire the CAN bus connector and couplings as shown in the wiring Fig. 12 diagram. Connector Coupling Fig. 12 Shield + 24 V Power supply Power supply CAN High data line CAN Low data line TRV 5-60 - Installation & Operating Manual - 819633-01... -
Page 24: Bringing Into Service
Parameters are also password-protected when the equipment has been restarted, if password protection was previously enabled, see page 30. Default ex-works password The default password is “1902” and cannot be changed. Password protection is available from software version S-14 onwards. TRV 5-60 - Installation & Operating Manual - 819633-01... - Page 25 The display then alternates between the selected parameter and its current value. Keep pressing the rotary knob until the current parameter value flashes on the display. Move on to step 8. TRV 5-60 - Installation & Operating Manual - 819633-01...
- Page 26 = the actual value currently measured by the Pt100 ■ AL.Hi = limit value (TMax.) ■ diSP = initiate a display test ■ InFo = show software version and equipment type ■ = enable/disable password protection ■ TRV 5-60 - Installation & Operating Manual - 819633-01...
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Page 27: Notes On Changing Communication Parameters "Bd.rt, Id
Bringing into service Notes on changing communication parameters “bd.rt, Id” All CAN bus equipment from GESTRA AG has default ex-works parameter settings, which enab- le a standard system to be brought into operation without making any changes. Please follow the steps below if you need to make changes to communication parame- ters: Set the same baud rate for all bus nodes. -
Page 28: Changing The Limiter Id
Set the desired cutout temperature (0020 to 0650). Save your setting by pressing the rotary knob for approx. 1 second. Enter the AL.Hi limit = TMax (°C) on the rating plate. TRV 5-60 - Installation & Operating Manual - 819633-01... -
Page 29: Manually Initiating A Display Test
Always check the switchpoint when bringing into service, after changing a limit value, and each time the TRG 5-6x temperature sensor or TRV 5-60 temperature transmitter is replaced. Manually initiating a display test Pay attention to the setting instructions on page 25 and proceed as follows: Select the parameter “diSP”. -
Page 30: Enabling/Disabling Password Protection
“PW” alternates with the set status, e.g. “oFF or on”, on the display. You can quit the menu by waiting (message “quit”) or by turning the rotary knob to the actual value. TRV 5-60 - Installation & Operating Manual - 819633-01... -
Page 31: Starting, Operation And Testing
Priority 1 = fault indications as per error code table, see page 35 ff. Priority 2 = alarm, temperature limit exceeded. Priority of error code display Higher priority error codes overwrite lower ones on the display! TRV 5-60 - Installation & Operating Manual - 819633-01... - Page 32 When the alarm or fault is cancelled the display also goes blank, and the URS 60/URS 61 safety control unit closes the safety contacts and deactivates the relevant signal outputs once more. See the following page for more information and tables. TRV 5-60 - Installation & Operating Manual - 819633-01...
- Page 33 The test has now finished ■ Faulty equipment jeopardises plant safety. If the TRV 5-60 temperature transmitter does not behave as described above, it may be ■ faulty. Perform failure analysis.
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Page 34: System Malfunctions
Switch off the voltage to the plant and secure so that it cannot be switched back on. ■ Check that the plant is not carrying live voltage before commencing work. ■ TRV 5-60 - Installation & Operating Manual - 819633-01... -
Page 35: Indication Of System Malfunctions Using Error Codes
E.010 ADCErrCh1 Error during Replace the temperature transmitter dynamic test E.011 ADCErrCh2 E.012 IKonErrCh1 Excessive deviations in Check the wiring and temperature sensor, measuring current replace the temperature transmitter E.013 IKonErrCh2 TRV 5-60 - Installation & Operating Manual - 819633-01... - Page 36 Virtually all of the aforementioned error codes can be caused by EMC interference. This is less likely to be the case in the event of permanent faults, but should be considered for sporadic fault messages. TRV 5-60 - Installation & Operating Manual - 819633-01...
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Page 37: Checking Installation And Function
TRG 5-6x temperature sensor or TRV 5-60 temperature transmitter is replaced. System malfunctions in the TRV 5-60 temperature transmitter also trigger a system malfuncti- on on the URS 60/URS 61 safety control unit. The output contacts open without a delay and the relevant signal output is activated. -
Page 38: Taking Out Of Service/Disassembly
GESTRA AG. Such media include solid, liquid or gaseous substances, mixtures of these, or radiation. GESTRA AG can accept returned products only if accompanied by a completed and signed return note and also a completed and signed declaration of decontamination. -
Page 39: Declaration Of Conformity; Standards And Directives
You can find details on the conformity of the equipment and the applicable standards and directives in the Declaration of Conformity and associated certificates. You can download the Declaration of Conformity from www.gestra.com and request relevant certificates by writing to the following address: GESTRA AG Münchener Straße 77... - Page 40 Tel. +49 421 3503 0 Unit 1 Sopwith Park, Royce Close, +49 421 3503 393 West Portway Business Park, Andover, e-mail info@de.gestra.com Hampshire SP10 3TS Website www.gestra.com United Kingdom 819633-01/10-2022cm (808951-01) · GESTRA AG · Bremen · Printed in Germany...
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