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Honeywell 900CS10-00 Installation Manual

Hc900 control station
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Model Numbers 900CS10-00 and 900CS15-00
Document Number: 51-52-33-157 Revision 6
Effective: 05/20/11
Supersedes: Revision 5, 11/23/10
Summary
These instructions explain how to install your Control Station. Once installed, the unit must be configured.
Configuration is a detailed process described in other documents.
The overall steps for getting your Control Station up and running are as follows.
Step
1
Install the unit per this instruction sheet.
Refer to other documentation for details on the following steps.
2
After completing installation, configure the HC900 controller for your application using Hybrid
Control Designer software and save the .cde file.
3
Using Station Designer software, create data tags from your .cde file, create your operator
interface configuration and save the .sds file.
4
Download the .sds file to the 900 Control Station and verify operation.
Note: Configuration of the 900 Control Station may be performed prior to mounting if found to be more
convenient when using the USB port since once loaded the configuration is maintained in non-volatile
memory, but doing so requires the station to be connected to a 24Vdc power supply.
Contents of package
Check that you received the following items.
 Control Station
 Panel Gasket
 Template for panel cutout
 Hardware packet for mounting unit into panel
 Power connector (3 terminals)
 Documentation CD
Supplied separately
 Flash Memory Module (optional) Note: The Flash Memory Module must be a UL approved component
Smart Modular Technologies model SG9CF (UL Listed Directory Category NWGQ) to maintain UL
station approval when installed.
51-52-33-157 Rev. 6
HC900 Control Station
Installation
Action
Page 1 of 14

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  Summary of Contents for Honeywell 900CS10-00

  • Page 1 HC900 Control Station Model Numbers 900CS10-00 and 900CS15-00 Installation Document Number: 51-52-33-157 Revision 6 Effective: 05/20/11 Supersedes: Revision 5, 11/23/10 Summary These instructions explain how to install your Control Station. Once installed, the unit must be configured. Configuration is a detailed process described in other documents.
  • Page 2 Safety Summary WARNING - EXPLOSION HAZARD DO NOT DISCONNECT EQUIPMENT WHILE THE CIRCUIT IS LIVE OR UNLESS THE AREA IS KNOWN TO BE FREE OF IGNITABLE CONCENTRATIONS WARNING - EXPLOSION HAZARD SUBSTITUTION OF ANY COMPONENT MAY IMPAIR SUITABILITY FOR CLASS I, DIVISION 2 WARNING - EXPLOSION HAZARD BATTERIES MUST ONLY BE CHANGED IN AN AREA KNOWN TO BE...

  • Page 3: Table Of Contents

    Installation procedure overview Refer to the pages shown for details on each step. Step See page 1. INSTALL FLASH MEMORY MODULE (IF PURCHASED SEPARATELY) 2. MOUNT THE CONTROL STATION 3. CONNECT TO EARTH GROUND 4. MOUNT AND CONNECT POWER SUPPLY 5.

  • Page 4: Mount The Control Station

    Step Action ATTENTION If the 900 Control Station is replacing an existing product, contact your local Honeywell representative for instructions. Using the drawing below, cut panel hole. You can use the cardboard template as a rough guide but be sure to measure against the drawing below before cutting. Drill holes using a 3/16 inch (4.76mm) size drill bit.
  • Page 5 Model 900CS15-00 Step Action Using the drawing below, cut panel hole. You can use the cardboard template as a rough guide but be sure to measure against the drawing below before cutting. Drill holes using a 3/16 inch (4.76mm) size drill bit. Remove any loose material from the mounting cut-out to prevent that material from falling into the Control Station during installation.

  • Page 6: Connect To Earth Ground

     CE testing was performed with shielded, twisted pair cables. For noise reduction tips, see Honeywell document 51-52-05-01, How to Apply Digital Instrumentation in Severe Electrical Noise Environments. ATTENTION The emission limits of EN 55011 (CISPR11) are designed to provide reasonable protection against harmful interference when this equipment is operated in an industrial environment.

  • Page 7: Connect Communications

     A power supply with a Class 2 or SELV rating should be used. A Class 2 or SELV power supply provides isolation to accessible circuits from hazardous voltage levels generated by a mains power supply due to single faults. SELV is an acronym for “safety extra-low voltage.” Safety extra-low voltage circuits shall exhibit voltages safe to touch both under normal operating conditions and after a single fault, such as a breakdown of a layer of basic insulation or after the failure of a single component has occurred.
  • Page 8 Example #2 Experion LS, SpecView or 3 Party Software 900 Control Station Ethernet Switch Ethernet 10/100Base-T 100m each HC900 Controller C30, C50, C70 CPU Use shielded CAT5 cable with RJ45 connectors. Connect to HC900 Ethernet port. (On models C70 and C70R with two ports E1 and E2;...
  • Page 9 Example #4 900 Control Station HC900 Controller C30, C50, C70 CPU RS 485 2000 ft. max. Connect to HC900 RS485 port with unterminated switch settings. S2 port is RS485 terminated by default; S1 port can be configured as RS485. RS-232 RS-485 unterminated RS-485 terminated RS-485 with external...
  • Page 10 Example #6 Connect to C70R using dual Ethernet cables. Example #7 900 Control Station 2 900 Control Station 3 900 Control Station 1 Ethernet Switch Ethernet 10/100Base-T 100m each HC900 Controller C30, C50, C70 CPU Up to 3 Control Stations may be connected to a HC900 controller using Ethernet. Multiple stations via RS 485 are not supported.
  • Page 11 Use shielded CAT5 cable (Honeywell part no. 514514032). Cable length must be less than 100 meters. For longer distances use Ethernet switches between cables. The use of Ethernet cables in excess of 100 meters may cause transmission delays that could have adverse affects on performance.
  • Page 12 RS232 Communications If using RS232 communications to have the station communicate with other Honeywell or Modbus- compatible equipment, create a communications cable as follows. RJ12 connector Connector of slave device Terminal no. Signal Terminal no. Signal Ground Ground Ground Page 12 of 14...
  • Page 13 Specifications – apply to all models unless specified. Environmental Operating Temperature Range: 0 to 50 °C (32 to 122 F) Storage Temperature Range: -20 to 70 °C (-4 to 158 °F) Operating and Storage Humidity: 80% maximum relative humidity (non-condensing) from 0 to 50°C.
  • Page 14 Contact your local sales office for warranty information. If warranted goods are returned to Honeywell during the period of coverage, Honeywell will repair or replace without charge those items it finds defective. The foregoing is Buyer's sole remedy and is in lieu of all other warranties, expressed or implied, including those of merchantability and fitness for a particular purpose.

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900cs15-00