Hirschmann MACH 1020 User Manual
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Hirschmann MACH 1020 User Manual

Mach 1000 series. industrial ethernet ruggedized switch
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User Manual
Installation
Industrial Ethernet Ruggedized Switch
MACH 1000 Family
USB
V.24
LS
3
P
RM
StandBy
R1 R2
FAULT
MACH 1020
5
MACH 1020
USB
V.24
LS
1
3
RM
StandBy
P
2
R1 R2
FAULT
MACH 1030
5
MACH 1030
USB
USB
V.24
V.24
1
3
RM
RM
StandBy
StandBy
P
P
2
R1 R2
R1 R2
FAULT
FAULT
MACH 1000
5
MACH 1032
USB
USB
V.24
V.24
LS
1
1
3
3
P
P
RM
RM
StandBy
StandBy
LS
2
2
R1 R2
R1 R2
FAULT
FAULT
MACH 1000
5
5
MACH 1132
Installation MACH1000
Release 02 03/2013
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StandBy
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R1 R2
FAULT
ETHERNET Service Port
https://hirschmann-support.belden.eu.com
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Technical support

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Summary of Contents for Hirschmann MACH 1020

  • Page 1 User Manual Installation Industrial Ethernet Ruggedized Switch MACH 1000 Family V.24 StandBy R1 R2 FAULT MACH 1020 MACH 1020 V.24 StandBy R1 R2 FAULT MACH 1030 MACH 1030 V.24 V.24 StandBy StandBy R1 R2 R1 R2 FAULT FAULT MACH 1000 MACH 1032 V.24...
  • Page 2 In addition, we refer to the conditions of use specified in the license contract. You can get the latest version of this manual on the Internet at the Hirschmann product site (www.hirschmann.com). Printed in Germany Hirschmann Automation and Control GmbH Stuttgarter Str.

  • Page 3: Table Of Contents

    Contents Safety instructions About this Manual Legend Device description General device description Description of the device variants Connections for voltage-carrying lines MACH1000 devices with PoE Signal contact Combination options Assembly and start-up Installing the device 2.1.1 Unpacking and checking 2.1.2 Installing the SFP transceivers (optional) 2.1.3 Connecting the power unit connections for supply voltage and signal contact 2.1.4 Installing the device...
  • Page 4 Installation MACH1000 Release 02 03/2013...

  • Page 5: Safety Instructions

    Safety instructions Correct usage  Only use the device for those purposes specified in the catalog and in the technical description. Only operate the device with external devices and components that are recommended and permitted by the manufacturer. The proper and safe operation of this product depends on proper handling during transport, proper storage, assembly and installation, and conscientious operation and maintenance procedures.
  • Page 6  DC voltage Supply: the wire diameter for the input supply line is at least 1 mm² (North America: AWG16).  The cross-section of the protective conductor cable is the same size as or bigger than the cross-section of the voltage supply cables.
  • Page 7 Housing  WARNING ELECTRIC SHOCK Never insert sharp objects (small screwdrivers, wires, etc.) into the inside of the device. Never insert sharp objects (small screwdrivers, wires, etc.) into the connection terminals for the supply voltage or the signal contact, and do not touch the terminals! Only install this device in a switch cabinet or in an operating site with limited access, to which only maintenance staff have access.
  • Page 8 Environment  Operate the device at the specified surrounding air temperature (temperature of the surrounding air at a distance of up to 1.97 in (5 cm) from the device) and relative air humidity specified in the technical data.  When you are selecting the installation location, make sure you observe the climatic threshold values specified in the technical data.
  • Page 9 &21752/ '5$:,1* IRU (WKHUQHW 6ZLWFK 0$&+ )DPLO\ $FFRUGLQJ WR $16,  ,6$  5HY  'DWH  'RFXPHQW 1R '15 3DJH  RI  Installation MACH1000 Release 02 03/2013...
  • Page 10 &21752/ '5$:,1* IRU (WKHUQHW 6ZLWFK 0$&+ )DPLO\ $FFRUGLQJ WR $16,  ,6$  5HY  'DWH  'RFXPHQW 1R '15 3DJH  RI  Installation MACH1000 Release 02 03/2013...
  • Page 11 Qualification requirements for personnel  Qualified personnel as understood in this manual and the warning signs, are persons who are familiar with the setup, assembly, startup, and operation of this product and are appropriately qualified for their job. This includes, for example, those persons who have been: ...
  • Page 12 In accordance with the above-named EU directive(s), the EU conformity declaration will be at the disposal of the relevant authorities at the following address: Hirschmann Automation and Control GmbH Stuttgarter Str. 45-51 72654 Neckartenzlingen Germany Tel.: +49 1805 141538 The product can be used in the industrial sector.
  • Page 13 FCC note  This device complies with part 15 of the FCC rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference; (2) this device must accept any interference received, including interference that may cause undesired operation. Appropriate testing has established that this device fulfills the requirements of a class A digital device in line with part 15 of the FCC regulations.

  • Page 14: About This Manual

    About this Manual The “Installation” user manual contains a device description, safety instructions, a description of the display, and the other information that you need to install the device. The following manuals are available as PDF files on the CD/DVD supplied: ...

  • Page 15: Device Description

    Device description General device description You can choose from between a wide range of variants. You have the option to set up your device individually based on different criteria:  Number of ports  Transmission speed  Types of connectors ...

  • Page 16: Description Of The Device Variants

    PDF files on the enclosed CD/DVD, or you can download them from the Internet on the Hirschmann product pages (www.hirschmann.com). The Hirschmann network components help you ensure continuous communication across all levels of the company. Description of the device variants ...
  • Page 17 - twisted pair RJ45 sockets (2 x 2 sockets) or - 2 x SFP slots plus 2 x twisted pair RJ45 sockets. The MAR1130-... and MAR1132-... devices have an additional Fast Ethernet port on the front of the device that you can use for diagnosis purposes.
  • Page 18 Front view of the MACH 1000 with 4 Gigabit ports (SFP)  MACH 1000 V.24 V.24 StandBy StandBy R1 R2 R1 R2 FAULT FAULT MACH 1000 Figure 2: 1 - LED display elements 2 - USB interface 3 - V.24 connection for external management 4 - See following table, column 1 5 - See following table, column 2 Gigabit Ethernet...
  • Page 19 Gigabit Ethernet Fast Ethernet GE ports 1 to 4 FE ports 1 to 24, free choice of connections Module position empty 1000 Mbit/s 2 * twisted pair TX, RJ45, 10/100 Mbit/s Fiber optic, SFP slots 2 * Multimode FX DSC 100 Mbit/s 2 * Multimode FX MTRJ 100 Mbit/s And / or: 2 * Multimode FX ST 100 Mbit/s...
  • Page 20 Fast Ethernet FE ports 5 to 24, free choice of connections Module position empty 2 * twisted pair TX, RJ45, 10/100 Mbit/s 2 * Multimode FX DSC 100 Mbit/s 2 * Multimode FX MTRJ 100 Mbit/s 2 * Multimode FX ST 100 Mbit/s 2 * Singlemode FX DSC 100 Mbit/s 2 * Singlemode FX ST 100 Mbit/s 2 * Singlemode Long Haul FX DSC 100 Mbit/s...

  • Page 21: Connections For Voltage-Carrying Lines

    Gigabit Ethernet Fast Ethernet Up to 4 GE ports FE ports 1 to 20, free choice of connections Module position empty 1000 Mbit/s 2 * twisted pair TX, RJ45, 10/100 Mbit/s Fiber optic, SFP slots 2 * Multimode FX DSC 100 Mbit/s 2 * Multimode FX MTRJ 100 Mbit/s And / or: 2 * Multimode FX ST 100 Mbit/s...
  • Page 22 The power supply unit types have the following different properties:  Type of connections: terminal or plugged  Type of connectable supply voltages: DC or AC voltage  Level of connectable supply voltages: Note: To find out which power supply unit type your device has, refer to items 36 and 37 of the product code (see table 5 page...
  • Page 23 V.24 V.24 StandBy StandBy -/N +/L R1 R2 R1 R2 FAULT FAULT MACH 1000 Relay 2 -/N +/L -/N +/L 1 Power supply unit 2 Possible types: DC voltage connectable Voltage range: see page 52 “General technical data” DC or AC voltage connectable Voltage range: see page 52 “General technical data”...

  • Page 24: Mach1000 Devices With Poe

    MACH1000 devices with PoE The MACH 1000 device variants MAR1022-..., MAR1032-..., MAR1132-... and MAR 1132-... support Power over Ethernet (PoE) in accordance with IEEE 802.3af. They allow the connection and remote supply of, for example, IP telephones (Voice over IP), webcams, sensors, printer servers and WLAN access points via 10BASE-T/100BASE-TX.

  • Page 25: Signal Contact

    Signal contact Depending on the MACH1000 device variant (equipped with one or two power units), you have either one or two signal contacts.  The signal contact is a potential-free relay contact. The device allows you to perform remote diagnosis via the signal contact. In the process, the device signals events such as a line interruption.

  • Page 26: Combination Options

    Combination options The product designation of your device is made from combining the desired product characteristics in accordance with the following table. The corresponding short designation is in column 3. Item Characteristic Ident. Property 1 to 7 Product MAR1020 MACH Ruggedized Fast Ethernet Switch MAR1030 MACH Ruggedized Gigabit Ethernet Switch MAR1022...
  • Page 27 Item Characteristic Ident. Property 23 to 24 10/100 Mbit/s ports 13 + 14 See 11 to 12 25 to 26 10/100 Mbit/s ports 15 + 16 See 11 to 12 27 to 28 10/100 Mbit/s ports 17 + 18 See 11 to 12 29 to 30 10/100 Mbit/s ports 19 + 20 See 11 to 12 31 to 32 10/100 Mbit/s ports 21 + 22...
  • Page 28 10/100 Mbit/s ports 7 + 8: 2 * Multimode FX ST 100 Mbit/s 10/100 Mbit/s ports 9 + 10: 2 * Singlemode FX DSC 100 Mbit/s 10/100 Mbit/s ports 11 + 12: 2 * Singlemode FX ST 100 Mbit/s 10/100 Mbit/s ports 13 + 14: 2 * Singlemode Long Haul FX DSC 100 Mbit/s 10/100 Mbit/s ports 15 + 16: 2 * Singlemode Long Haul FX DSC 200 km 100 Mbit/s...

  • Page 29: Assembly And Start-Up

     Before attaching an SFP transceiver, first remove the protective cap over the socket.  Push the SFP transceiver with the lock closed into the socket until you hear it latch in. Note: Only use Hirschmann SFP transceivers (see page 59 “Accessories”). Installation MACH1000...

  • Page 30: Connecting The Power Unit Connections For Supply Voltage And Signal Contact

    2.1.3 Connecting the power unit connections for supply voltage and signal contact Connecting the voltage supply terminals (power supply  units “C” and “G”) WARNING ELECTRIC SHOCK Only connect a supply voltage as described in the data plate of your device. Never insert sharp objects (small screwdrivers, wires, etc.) into the connection terminals for the supply voltage, and do not touch the terminals! Failure to follow these instructions can result in death, serious injury,...
  • Page 31 Relay -/N +/L Relay -/N +/L Figure 9: Power supply unit “G” (see page 52 “General technical data”): AC voltage (pictured above) or DC voltage (pictured below) Connecting 1 - Supply voltage 2 - Signal contact Connection Type “C” Type “G” VDC Type “G”...
  • Page 32  Connect the protective conductor to the protective conductor terminal. Note: To insert the cable, you open the terminal lock by positioning the screwdriver as illustrated below and pressing on the lever. -/N +/L Figure 10: Connecting the supply voltage via the 3-pin spring-loaded terminal 1 - Field connection terminal for supply voltage 2 - Terminal lock ...
  • Page 33 Connecting the plugged voltage supply (power supply units  “L” and “M”) WARNING ELECTRIC SHOCK Only connect a supply voltage as described in the data plate of your device. Never insert sharp objects (small screwdrivers, wires, etc.) into the connection terminals for the supply voltage, and do not touch the terminals! Failure to follow these instructions can result in death, serious injury, or equipment damage.
  • Page 34 Relay Relay -/N +/L -/N +/L Figure 12: Power supply unit “M” (see page 52 “General technical data”): AC voltage (pictured on right) or DC voltage (pictured on left) Connecting 1 - Supply voltage 2 - Signal contact Connection Type “L” Type “M”...
  • Page 35 Connecting the signal contact  WARNING ELECTRIC SHOCK Never insert sharp objects (small screwdrivers, wires, etc.) into the connection terminals for the signal lines, and do not touch the terminals! Failure to follow these instructions can result in death, serious injury, or equipment damage.
  • Page 36 Relay Figure 13: Connecting the switching voltage via the 2-pin spring-loaded terminal 1 - Field connection terminal for switching voltage 2 - Terminal lock  For plugged connections: connect the signal contact lines with the terminal block connections. Mount the terminal block on the device using screws.

  • Page 37: Installing The Device

    2.1.4 Installing the device WARNING ELECTRIC SHOCK Only install this device in a switch cabinet or in an operating site with limited access, to which only maintenance staff have access. Failure to follow these instructions can result in death, serious injury, or equipment damage.
  • Page 38 Dimensions  482,6 44,2 465,9 482,6 465,9 Figure 14: MACH 1000, dimensions of device variants Installation MACH1000 Release 02 03/2013...
  • Page 39 Mounting in a switch cabinet  Note: Install the device in the 19" switch cabinet using sliding or mounting rails. This provides a more stable position of your device in environments subject to vibration. For more information on sliding/mounting rails and how to install them, please contact your switch cabinet manufacturer.
  • Page 40 V.24 StandBy R1 R2 FAULT MACH 1000 MACH 1000 Figure 16: Mounting in the switch cabinet  Fasten the device by screwing the brackets to the switch cabinet. Note: When operating the device in environments with strong vibrations, the device can be fastened with two additional brackets at the back of the switch cabinet (see on page 59 “Accessories”), not included in the...

  • Page 41: Startup Procedure

    Figure 17: Vertical mounting on the wall 2.1.5 Startup procedure When you connect the supply voltage, you start up the device. 2.1.6 Connecting the data lines You can connect terminal devices and other segments on the ports of the device via twisted pair cables or F/O cables. ...
  • Page 42 10/100 Mbit/s twisted pair connection  10/100 Mbit/s ports (RJ45 socket) enable the connection of terminal devices or independent network segments according to the IEEE 802.3 100BASE-TX and 10BASE-T standard. These ports support:  Autonegotiation  Autopolarity  Autocrossing (if autonegotiation is activated) ...
  • Page 43 Default settings: autonegotiation. The socket housing is electrically connected to the front panel. The pin assignment corresponds to MDI-X. BI_DC- BI_DC+ BI_DA- BI_DD- BI_DD+ BI_DA+ BI_DB- BI_DB+ Figure 19: Pin assignment of the 1000 Mbit/s twisted pair interface Note: In general, you should adhere to the following recommendations for data cable connections using copper in environments with high electrical interference levels: ...
  • Page 44 n.c. n.c. n.c. Figure 20: Pin assignment of a TP/TX interface in MDI-X mode, RJ45 socket Figure Function PoE (PSE) Transmit Data + Receive Data + − TX− Transmit Data − RX− Receive Data − − Chassis Shield Table 9: Pin assignment of the TP/TX interface for PoE (M12 socket) ...

  • Page 45: Display Elements

    10 Mbit/s F/O connection  10 MBit/s F/O ports (ST connectors) enable the connection of terminal devices or independent network segments in compliance with the IEEE 802.3 10BASE-FL standard.  Full or half duplex mode Default setting: Full duplex 100 Mbit/s F/O connection ...
  • Page 46 V.24 StandBy R1 R2 FAULT MACH 1000 Figure 21: Display elements of MACH 1000, device variants with ports on the front 1 - Device status display elements 2 - Port status display elements StandBy 9 11 13 15 17 19 21 23 8 10 12 14 16 18 20 22 24 R1 R2 FAULT...
  • Page 47 The following table applies to all device variants: Display Color Activity Meaning Stand- Stand-by None Stand-by mode not enabled mode Green Lights up Standby mode enabled Ring None The RM function is deactivated. Manager Green Lights up The RM function is active. The redundant port is disabled.

  • Page 48: Basic Set-Up

    Applies to software release 06.0.00 and higher: Display Color Activity Meaning Signal contact 1 Yellow Lights up The signal contact is open. None The signal contact is closed. Signal contact 2 Yellow Lights up The signal contact is open. None The signal contact is closed.
  • Page 49  Parameters that can be set via the management are set to pre-defined values in accordance with the MIB  V.24 data rate: 9,600 Baud  Ring redundancy: disabled  Ethernet ports: link status is not evaluated (signal contact)  Optical 100 Mbit/s ports: 100 Mbit/s, full duplex All other ports: autonegotiation ...

  • Page 50: Maintenance

    User Manual” on the CD-ROM. Maintenance  When designing this device, Hirschmann was largely able to forego using parts that are subject to wear and tear. The parts subject to wear are designed to last longer than the lifetime of the product when it is operated properly.

  • Page 51: Disassembling The Device

    Disassembling the device  To detach the device from the switch cabinet or the wall, remove the screws from the brackets on the device. V.24 StandBy R1 R2 FAULT MACH 1000 MACH 1000 Installation MACH1000 Release 02 03/2013...

  • Page 52: Technical Data

    Technical data General technical data  Dimensions Devices with terminal 448 × 310 × 44 mm W × H × D connection voltage supply (without brackets) (power unit types C and G) Devices with pluggable 448 × 345 × 44 mm voltage supply (without brackets) (power unit types T and M)
  • Page 53 Power supply Rated voltage range DC 24 V ... 48 V types C and L Devices with certification type “T”: 36 V Voltage range DC incl. 18 V ... 60 V maximum tolerances Connection type C 3-pin spring-loaded terminal for copper wire with cross-section AWG 20-12 (0.5 mm²...
  • Page 54 Climatic conditions Ambient temperature Standard −40 °F ... +185 °F during storage (−40 °C ... +85 °C) Extended −40 °F ... +185 °F (−40 °C ... +85 °C) Humidity 5% ... 95% (non-condensing) Air pressure Up to 2000 m (795 hPa), higher altitudes on request Degree of Class 1 according to EN 60825-1...
  • Page 55 EMC interference Description Test level immunity IEEE 1613:2009 EMI TYPE tests, test in comp. with IEEE C37.90.3 Electrostatic discharge Contact discharge ± 8 kV Air discharge ± 15 kV IEEE C37.90.2 Electromagnetic field 80 MHz ... 1000 MHz 35 V/m (peak) IEEE C37.90.1 Fast transients (burst) DC Power Line...
  • Page 56 Network range  Note: The line lengths specified for the transceivers apply for the respective fiber data (fiber attenuation and BLP/dispersion). Product Wave Fiber System Example Fiber code length attenuatio for F/O line attenuatio dispersion M-SFP-... length -SX/LC... MM 850 nm 50/125 µm 0-7.5 dB 0-550 m...
  • Page 57 Product Wave Fiber System Example Fiber BLP/ code length attenuatio for F/O line attenuation dispersion M-FAST- length SFP-... -MM/LC... MM 1310 nm 50/125 µm 0-8 dB 0-5 km 1.0 dB/km 800 MHz×km -MM/LC... MM 1310 nm 62.5/125 µm 0-11 dB 0-4 km 1.0 dB/km 500 MHz×km...
  • Page 58 Power consumption/power output  Name Power Power output consumpti Basic devices MAR1020-... basic device (without Fast Ethernet modules) 7.5 W 25.6 Btu (IT)/h MAR1030-... basic device (incl. 2 Gigabit Ethernet module 10.5 W 35.9 Btu (IT)/h combo ports, without Fast Ethernet modules) MAR 1x3y-4O...
  • Page 59 Accessories  Note: Please note that products recommended as accessories may have characteristics that do not fully correspond to those of the corresponding product. This may limit their possible usage in the overall system. Gigabit Ethernet SFP transceiver Order number M-SFP-SX/LC 943 014-001 M-SFP-SX/LC EEC...
  • Page 60 The device has a certification based on a specific standard only if the certification indicator appears on the housing. However, with the exception of Germanischer Lloyd, ship certifications are only included in the product information under www.hirschmann.com. Installation MACH1000 Release 02 03/2013...
  • Page 61 Installation MACH1000 Release 02 03/2013...
  • Page 62 Installation MACH1000 Release 02 03/2013...

  • Page 63: A Further Support

    Further Support Technical Questions  For technical questions, please contact any Hirschmann dealer in your area or Hirschmann directly. You will find the addresses of our partners on the Internet at http://www.hirschmann.com Contact our support at https://hirschmann-support.belden.eu.com You can contact us in the EMEA region at ...

This manual is also suitable for:

Mach 1030Mach 1032Mach 1132

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