Genie Z-51/30J Operators Manual With Maintenance Information
  1. Manuals
  2. Brands
  3. Genie Manuals
  4. Lifting Systems
  5. Z-51/30J
  6. Operators manual with maintenance information

Genie Z-51/30J Operators Manual With Maintenance Information

Ic power
Hide thumbs Also See for Z-51/30J:
Table of Contents

Advertisement

Quick Links

See also: Maintenance Manual
Operator's Manual
with Maintenance Information
IC Power
Bi-Energy Power
First Edition
Second Printing
Part No. 97900

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Z-51/30J and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Genie Z-51/30J

Summary of Contents for Genie Z-51/30J

  • Page 1 Operator’s Manual First Edition Second Printing with Maintenance Information Part No. 97900 Bi-Energy Power IC Power...

  • Page 2: Table Of Contents

    Copyright © 2005 by Genie Industries First Edition: Second Printing, March 2006 Internet: http://www.genielift.com "Genie" and "Z" are registered trademarks of E-mail: techpub@genieind.com Genie Industries in the U.S.A. and many other countries. Printed on recycled paper Printed in U.S.A. Z-51/30J Part No. 97900...
  • Page 3 You read, understand and obey employer's safety rules and worksite regulations. You read, understand and obey all applicable governmental regulations. You are properly trained to safely operate the machine. Part No. 97900 Z-51/30J...
  • Page 4 Do not use the machine as a ground for welding. Do not operate the machine during lightning or storms. Z-51/30J Part No. 97900...
  • Page 5 Part No. 97900 Z-51/30J...
  • Page 6 Do not contact adjacent structures with the boom. Be aware of the boom position when rotating the Do not tie the boom or platform to adjacent turntable. structures. Do not place loads outside the platform perimeter. Z-51/30J Part No. 97900...
  • Page 7 Limit travel speed according to the condition of the ground surface, congestion, slope, location of Be sure the operator’s, safety and responsibilities personnel, and any other factors which may cause manuals are complete, legible and in the storage collision. container located on the platform. Part No. 97900 Z-51/30J...

  • Page 8: Safety

    Bodily Injury Hazard Decal Legend Do not operate the machine with a hydraulic oil or Genie product decals use symbols, color coding air leak. An air leak or hydraulic leak can penetrate and signal words to identify the following: and/or burn skin.

  • Page 9: Controls

    17 Engine start switch 8 Platform overload indicator light (if equipped) 18 15A breaker for engine electrical circuits 9 Auxiliary power switch 19 Secondary boom up/down switch 10 Oil pressure light 20 15A breaker for control electrical circuits Part No. 97900 Z-51/30J...
  • Page 10 1 Horn button 8 Engine start switch 2 Platform level switch 9 Engine idle (rpm) select switch 3 Platform rotate switch 10 Not used 4 Jib boom up/down switch 11 Red Emergency Stop button 5 Auxiliary power switch Z-51/30J Part No. 97900...
  • Page 11 13 Platform overload indicator light (if equipped) 20 Dual axis proportional control handle for primary 14 Machine Not Level indicator light (if equipped) boom up/down and turntable rotate 15 Drive enable indicator light left/right functions 16 Drive enable switch Part No. 97900 Z-51/30J...

  • Page 12: Legend

    1 Foot switch 8 Primary boom 2 Manual storage container 9 Secondary boom 3 Sliding mid-rail 10 Ground controls 4 Lanyard anchorage point 11 Steer tire 5 Jib boom 12 Non-steer tire 6 Platform 7 Platform controls Z-51/30J Part No. 97900...

  • Page 13: Pre-Operation Inspection

    Scheduled maintenance inspections shall be performed by qualified service technicians, according to the manufacturer's specifications and the requirements listed in the responsibilities manual. Part No. 97900 Z-51/30J...
  • Page 14 • Hydraulic hoses, fittings, cylinders and manifolds • Fuel and hydraulic tanks • Drive and turntable motors and drive hubs • Boom wear pads • Tires and wheels • Engine and related components • Limit switches and horn Z-51/30J Part No. 97900...

  • Page 15: Maintenance

    Indicates that tools will be required to perform this procedure. Indicates that new parts will be required to perform this procedure. Indicates that a cold engine is required before performing this procedure. Part No. 97900 Z-51/30J...
  • Page 16 Remove all rings, watches and other jewelry. Bodily injury hazard. Batteries contain acid. Avoid spilling or contacting battery acid. Neutralize battery acid spills with baking soda and water. Z-51/30J Part No. 97900...

  • Page 17: Function Tests

    3 Always perform function tests prior to use. Know and understand the function tests before going on to the next section. 4 Inspect the workplace. 5 Only use the machine as it was intended. Part No. 97900 Z-51/30J...
  • Page 18 8 Hold the function enable switch to either side and activate each boom and platform function toggle switch. Result: All boom and platform functions should operate through a full cycle. The descent alarm (if equipped) should sound while the boom is lowering. Z-51/30J Part No. 97900...
  • Page 19 22 Do not press down the foot switch and restart the engine. Result: The engine should start. 23 Do not press down the foot switch and test each machine function. Result: The machine functions should not operate. Part No. 97900 Z-51/30J...
  • Page 20 Use the color-coded direction Blue arrows on the platform controls and the drive chassis to identify the direction of travel. Yellow Z-51/30J Part No. 97900...
  • Page 21 If the drive speed with the primary boom raised, the operate. Drive functions should not operate with secondary boom raised or the primary boom auxiliary power. extended exceeds 30 cm per second, immediately tag and remove the machine from service. Part No. 97900 Z-51/30J...
  • Page 22 55 Move the drive control handle off center and activate a boom function toggle switch. Result: No boom functions should operate. The machine will move in the direction indicated on the control panel. 56 Repair any malfunctions before operating the machine. Z-51/30J Part No. 97900...

  • Page 23: Workplace Inspection

    It should be performed by the operator prior to moving the machine to the workplace. It is the operator's responsibility to read and remember the workplace hazards, then watch for and avoid them while moving, setting up and operating the machine. Part No. 97900 Z-51/30J...

  • Page 24: Operating Instructions

    That means 4 Inspect the workplace. every new operator should perform a pre-operation inspection, function tests, and a workplace 5 Only use the machine as it was intended. inspection before using the machine. Z-51/30J Part No. 97900...
  • Page 25 Stop button to the off position to stop all functions and turn the engine off. Repair any function that operates when the red Emergency Stop button is pushed in. Selecting and operating the ground controls will override the platform red Emergency Stop button. Part No. 97900 Z-51/30J...
  • Page 26 Machine travel speed is restricted when the booms are raised. Z-51/30J Part No. 97900...
  • Page 27 0.3 m ÷ 3.6 m = 0.083 x 100 = 8.3 % grade If the slope exceeds the maximum uphill, downhill or side slope rating, then the machine must be winched or transported up or down the slope. See Transport and Lifting section. Part No. 97900 Z-51/30J...
  • Page 28 When the foot switch is not pressed, the engine will when this light is on. Move the idle at the lowest rpm. machine to a firm level surface. · Turtle symbol: Foot switch activated low idle · Rabbit symbol: Foot switch activated high idle Z-51/30J Part No. 97900...
  • Page 29 3 Rotate the turntable so that the boom is between the non-steer wheels. 4 Turn the key switch to the off position and remove the key to secure from unauthorized use. 5 Chock the wheels. Part No. 97900 Z-51/30J...

  • Page 30: Decals

    Warning - Explosion Hazard 28175 Caution - Compartment Access 97869 Label - Wheel Load 28176 Notice - Missing Manuals 97870 Cosmetic - Genie Z-51/30J 28177 Warning - Platform Rotate 97890 Danger - Safety Rules 28181 Warning - No Step or Ride 114114...
  • Page 31 First Edition • Second Printing Operator's Manual DECALS Ground Controls Side Drive Platform Chassis Engine Side Shading indicates decal is hidden from view, i.e. under covers Part No. 97900 Z-51/30J...
  • Page 32 Label - Lower Mid-rail 52969 Cosmetic - Genie Boom 97869 Label - Wheel Load 62948 Cosmetic - IC Power 4 x 4 97870 Cosmetic - Genie Z-51/30J 72442 Ground Control Panel 114114 Label, Transport Diagram 82238 Platform Control Panel Z-51/30J...
  • Page 33 First Edition • Second Printing Operator's Manual DECALS Ground Controls Side Platform Drive Chassis Engine Side Shading indicates decal is hidden from view, i.e. under covers Part No. 97900 Z-51/30J...

  • Page 34: Transport And Lifting Instructions

    Reverse the procedures described to re-engage the brakes. The transport vehicle must be secured to prevent rolling while the machine is being Note: Towing the Genie Z-51/30J is not loaded. recommended. If the machine must be towed, do not exceed 3.2 km/h.
  • Page 35 First Edition • Second Printing Operator's Manual TRANSPORT AND LIFTING INSTRUCTIONS Securing the Platform - Z-51/30J Securing to Truck or Trailer for Transit Make sure the jib and platform are in the stowed position. Always use the turntable rotation lock pin each time the machine is transported.

  • Page 36: Z-51/30J

    Adjust the rigging to prevent damage to the Be sure the crane capacity, loading surfaces machine and to keep the machine level. and straps or lines are sufficient to withstand the machine weight. See the serial plate for the machine weight. Z-51/30J Part No. 97900...

  • Page 37: Specifications

    Platform dimensions, 6 foot 1.8 m x 76 cm (length x width) Platform leveling self-leveling Platform rotation 160 degrees Continuous improvement of our products is a Genie policy. Product specifications are subject to change without notice or obligation. Part No. 97900 Z-51/30J...

  • Page 38: Z-51/30J

    Operator's Manual First Edition • Second Printing SPECIFICATIONS Range of Motion chart (in meters) Z-51/30J Part No. 97900...
  • Page 39 Genie North America Phone 425.881.1800 Toll Free USA and Canada 800.536.1800 Fax 425.883.3475 Genie Australia Pty Ltd. Phone +61 7 3375 1660 Fax +61 7 3375 1002 Genie Scandinavia Genie China Phone +86 21 53852570...

Table of Contents