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Read this manual carefully before operating this vehicle. OWNER’S MANUAL T150 B15-F8199-E1...
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EAU46091 Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
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EAU10103 Welcome to the Yamaha world of motorcycling! As the owner of the T150, you are benefiting from Yamaha’s vast experience and newest technology regarding the design and manufacture of high-quality products, which have earned Yamaha a reputation for dependability.
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IMPORTANT MANUAL INFORMATION EAU10134 Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
TABLE OF CONTENTS LOCATION OF IMPORTANT Sidestand ........4-14 Adjusting the engine idling LABELS ..........1-1 Starting circuit cut-off system..4-14 speed ........7-15 Adjusting the throttle grip SAFETY INFORMATION ....2-1 FOR YOUR SAFETY – free play........7-16 Further safe-riding points ....2-5 PRE-OPERATION CHECKS .....5-1 Valve clearance......
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TABLE OF CONTENTS Lubricating the swingarm INDEX ..........11-1 pivots .........7-27 Checking the front fork....7-28 Checking the steering ....7-28 Checking the wheel bearings ..7-29 Battery ...........7-29 Replacing the fuses.......7-30 Replacing the headlight bulb..7-31 Auxiliary light .........7-32 Tail/brake light.......7-32 Replacing a front turn signal light bulb ........7-33 Replacing a rear turn signal light bulb ........7-33...
Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer. 2 3 4...
SAFETY INFORMATION Never operate a motorcycle with- EAU1028B pears to be very effective in reduc- out proper training or instruction. ing the chance of this type of Take a training course. Beginners accident. Be a Responsible Owner should receive training from a cer- Therefore: As the vehicle’s owner, you are re- tified instructor.
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SAFETY INFORMATION Many accidents involve inexperi- • Always signal before turning or Protective Apparel enced operators. In fact, many op- changing lanes. Make sure that The majority of fatalities from motorcy- erators who have been involved in other motorists can see you. cle accidents are the result of head in- ...
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SAFETY INFORMATION Do not run engine outdoors where Avoid Carbon Monoxide Poisoning When loading within this weight limit, All engine exhaust contains carbon engine exhaust can be drawn into keep the following in mind: Cargo and accessory weight monoxide, a deadly gas.
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Yamaha accessories, which are avail- performed to your vehicle that change lightweight as possible and able only from a Yamaha dealer, have any of the vehicle’s design or operation should be kept to a minimum. been designed, tested, and approved characteristics can put you and others •...
SAFETY INFORMATION Check that the fuel cock (if operator and may limit control EAU57610 Further safe-riding points ability, therefore, such accesso- equipped) is in the “OFF” position Be sure to signal clearly when ries are not recommended. and that there are no fuel leaks. making turns.
SAFETY INFORMATION Always wear a helmet, gloves, EAUU0033 Correct usage Helmets trousers (tapered around the cuff Operating this vehicle without an ap- and ankle so they do not flap), and proved motorcycle helmet increases a brightly colored jacket. your chances of a severe head injury or ...
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SAFETY INFORMATION ZAUU0004 ZAUU0006 Full-type: use only for riding at low to mid-range speeds ZAUU0005 Full-face-type: use for riding at mid-range to high speeds...
INSTRUMENT AND CONTROL FUNCTIONS EAUU0351 1. Turn the handlebars all the way to Main switch/steering lock the left. The meter lighting, taillight, license 2. Push the key in from the “OFF” plate light and auxiliary light come position, and then turn it to on automatically when the key is “LOCK”...
EAUU0822 To close the keyhole cover Keyhole cover ter placing it upright, ensure that there is no fuel leakage. If fuel is leaking, have a Yamaha dealer check the vehicle. ZAUV0303 1. Push. 1. Key head Press the “PUSH SHUT” button to 2.
2. Engine trouble warning light “ ” to “ON”. The warning light should 3. Neutral indicator light “ ” curs, have a Yamaha dealer check the 4. Coolant temperature warning light “ ” come on for a few seconds, and then self-diagnosis system.
INSTRUMENT AND CONTROL FUNCTIONS EAUV0552 When the key is turned to “ON”, the ta- Multi-function meter unit chometer needle will sweep once Be sure to turn the key to “ON” before across the r/min range and then return using the “SELECT” button. to zero r/min in order to test the electri- cal circuit.
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INSTRUMENT AND CONTROL FUNCTIONS “AVE F/ECO” – average fuel econ- fuel level is very low, and the tank There are two display modes: “km/L” should be refueled as soon as possi- and “L/100km”. To switch the instanta- “AVE SPEED” – average speed ble.
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Have a following order. If a problem is detected in any of those Yamaha dealer check the vehicle. circuits, the engine trouble warning “AVE SPEED” – average speed light will come on and the display will Shows the vehicle's average travelling indicate an error code.
Turn signal switch “ ” To prevent engine damage, be sure To signal a right-hand turn, push this to consult a Yamaha dealer as soon as possible if this occurs. switch to “ ”. To signal a left-hand turn, push this switch to “...
INSTRUMENT AND CONTROL FUNCTIONS EAU31641 EAU12872 EAU12892 Clutch lever Shift pedal Brake lever 1. Clutch lever 1. Shift pedal 1. Brake lever The clutch lever is located at the left The shift pedal is located on the left The brake lever is located on the right handlebar grip.
INSTRUMENT AND CONTROL FUNCTIONS EAU12944 EAU37473 EWA11092 Brake pedal Fuel tank cap WARNING Make sure that the fuel tank cap is To remove the fuel tank cap properly closed after filling fuel. 1. Open the seat. (See page 4-12.) Leaking fuel is a fire hazard. 2.
INSTRUMENT AND CONTROL FUNCTIONS EAU13233 ately. If gasoline spills on your skin, Fuel wash with soap and water. If gaso- Make sure there is sufficient gasoline in line spills on your clothing, change the tank. your clothes. EWA10882 WARNING EAUU0045 Gasoline and gasoline vapors are extremely flammable.
INSTRUMENT AND CONTROL FUNCTIONS recommended by Yamaha because it EAU13434 ECA10702 Catalytic converter NOTICE can cause damage to the fuel system This model is equipped with a catalytic or vehicle performance problems. Use only unleaded gasoline. The use converter in the exhaust system.
INSTRUMENT AND CONTROL FUNCTIONS EAUE0861 EAUU0371 To close the seat Kickstarter Seat 1. Fold the seat down, and then push it down to lock it in place. To open the seat 2. Remove the key from the main 1. Place the motorcycle on the cen- switch if the motorcycle will be left terstand.
INSTRUMENT AND CONTROL FUNCTIONS EAU37482 To release a helmet from a helmet EAU37892 Helmet holders Storage compartment holder Open the seat, remove the helmet from the helmet holder, and then close the seat. 1. Helmet holder 1. Storage compartment The helmet holders are located under The storage compartment is located the seat.
INSTRUMENT AND CONTROL FUNCTIONS EAU37491 EAUU0633 Sidestand Starting circuit cut-off system The sidestand is located on the left The starting circuit cut-off system side of the frame. Raise the sidestand (comprising the clutch switch and the or lower it with your foot while holding neutral switch) prevents starting when the vehicle upright.
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INSTRUMENT AND CONTROL FUNCTIONS WARNING With the engine turned off: If a malfunction is noted, have a Yamaha 1. Turn the key to the on position. dealer check the system before riding. 2. Shift the transmission into the neutral position.
• If necessary, add recommended coolant to specified level. 7-12 • Check cooling system for leakage. • Check operation. • If soft or spongy, have Yamaha dealer bleed hydraulic system. • Check brake pads for wear. Front brake • Replace if necessary.
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• Make sure that operation is smooth. • Check throttle grip free play. Throttle grip 7-16, 7-25 • If necessary, have Yamaha dealer adjust throttle grip free play and lubricate ca- ble and grip housing. • Make sure that operation is smooth. Control cables 7-25 •...
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FOR YOUR SAFETY – PRE-OPERATION CHECKS ITEM CHECKS PAGE • Make sure that operation is smooth. Centerstand, sidestand 7-27 • Lubricate pivots if necessary. • Make sure that all nuts, bolts and screws are properly tightened. Chassis fasteners — • Tighten if necessary. Instruments, lights, signals •...
Do not ride through deep water, oth- lean angle sensor to stop the en- understand, ask your Yamaha dealer. erwise the engine may be damaged. gine in case the vehicle tilts more...
Shifting gears lets you control the NOTICE: If the warning light amount of engine power available for does not go off, have a Yamaha For maximum engine life, never ac- starting off, accelerating, climbing hills, dealer check its electrical cir- celerate hard when the engine is etc.
OPERATION AND IMPORTANT RIDING POINTS ECA10261 EAU16811 EAU16842 Tips for reducing fuel con- Engine break-in NOTICE sumption There is never a more important period Even with the transmission in in the life of your engine than the period Fuel consumption depends largely on the neutral position, do not between 0 and 1600 km (1000 mi).
Much can be gained from the correct use and maintenance of a motorcycle. 1. THE CUSTOMERS CAN USE THE FULLEST 2. A MOTORCYCLE CAN KEEP ITS PERFORMANCE POTENTIAL OF YAMAHA MOTORCYCLES CAPABILITY FOR A LONGER TIME Comparison of wear on engine parts (piston, piston ring, cylinder, etc.)
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OPERATION AND IMPORTANT RIDING POINTS 3. FUEL COST AND REPAIR EXPENSES CAN BE 4. A MOTORCYCLE CAN DEMAND A HIGH PRICE KEPT TO A MINIMUM WHEN IT IS TRADED IN AS A USED PRODUCT Fuel consumption With maintenance 100% Without maintenance Distance covered (km) Customer’s running cost...
If If you do not have the tools or experi- you are not familiar with vehicle ser- ence required for a particular job, have vice, have a Yamaha dealer perform a Yamaha dealer perform it for you. service.
The annual checks must be performed every year, except if a kilometer-based maintenance is performed in- stead. From 20000 km, repeat the maintenance intervals starting from 4000 km. Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and tech- nical skills. EAU55561...
PERIODIC MAINTENANCE AND ADJUSTMENT EAU55575 General maintenance and lubrication chart ODOMETER READING (whichever comes first) ANNUAL 1000 km 4000 km 8000 km 12000 km 16000 km ITEM CHECK OR MAINTENANCE JOB CHECK 2 months 6 months 10 months 14 months 18 months √...
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PERIODIC MAINTENANCE AND ADJUSTMENT ODOMETER READING (whichever comes first) ANNUAL 1000 km 4000 km 8000 km 12000 km 16000 km ITEM CHECK OR MAINTENANCE JOB CHECK 2 months 6 months 10 months 14 months 18 months • Check tread depth and for dam- age.
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• Replace. ment • Check coolant level and vehicle √ √ √ √ √ for coolant leakage. 24 * Cooling system • Change with Yamaha genuine Every 3 years coolant. Front and rear √ √ √ √ √ √ 25 * •...
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PERIODIC MAINTENANCE AND ADJUSTMENT ODOMETER READING (whichever comes first) ANNUAL 1000 km 4000 km 8000 km 12000 km 16000 km ITEM CHECK OR MAINTENANCE JOB CHECK 2 months 6 months 10 months 14 months 18 months • Check operation. • Check throttle grip free play, and √...
PERIODIC MAINTENANCE AND ADJUSTMENT EAU18724 Removing and installing the cowling and panels The cowling and panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time the cowling or a panel needs to be re- moved and installed.
PERIODIC MAINTENANCE AND ADJUSTMENT EAUT1837 Checking the spark plug The spark plug is an important engine component, which is easy to check. Since heat and deposits will cause any spark plug to slowly erode, the spark plug should be removed and checked in accordance with the periodic main- tenance and lubrication chart.
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4. Remove the spark plug as shown, diagnose such problems yourself. In- To install the spark plug with the spark plug wrench includ- stead, have a Yamaha dealer check 1. Clean the surface of the spark ed in the owner’s tool kit. the vehicle.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU37574 4. If the engine oil is at or below the Engine oil and oil filter ele- minimum level mark, add suffi- ment cient oil of the recommended type The engine oil level should be checked to raise it to the correct level.
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PERIODIC MAINTENANCE AND ADJUSTMENT 7. Install the oil filter element cover by installing the bolts, then tight- ening them to the specified torque. Tightening torque: Oil filter element cover bolt: 10 Nm (1.0 m·kgf, 7.2 ft·lbf) 1. Engine oil drain bolt 1.
PERIODIC MAINTENANCE AND ADJUSTMENT 9. Refill with the specified amount of addition, do not use oils labeled EAU20071 Coolant the recommended engine oil, and “ENERGY CONSERVING II” or The coolant level should be checked then install and tighten the oil filler higher.
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Have a be protected against frost and Yamaha dealer change the coolant. corrosion. If water has been WARNING! Never attempt to remove added to the coolant, have a...
PERIODIC MAINTENANCE AND ADJUSTMENT EAU65831 Cleaning the air filter element The air filter element should be cleaned at the intervals specified in the periodic maintenance and lubrication chart. Clean the air filter element more fre- quently if you are riding in unusually wet or dusty areas.
If the specified idling speed cannot be follows at the intervals specified in the obtained as described above, have a periodic maintenance and lubrication Yamaha dealer make the adjustment. chart. The engine should be warm before making this adjustment. Check the engine idling speed and, if necessary, adjust it to specification by turning the idle adjusting screw.
To prevent this nut in direction (b). from occurring, the valve clearance 4. Tighten the locknut and then slide must be adjusted by a Yamaha dealer the rubber cover to its original po- at the intervals specified in the periodic sition.
Never overload your vehicle. Opera- Yamaha dealer immediately and have tion of an overloaded vehicle could the tire replaced. control. The tire air pressure must be cause an accident.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU65840 7. Tighten the locknut at the crank- Adjusting the clutch lever free case. If the specified clutch lever free play play 8. Tighten the locknut at the clutch could be obtained as described above, lever. skip steps 4–7.
The operation of the shift pedal should dent. be checked before each ride. If opera- tion is not smooth, have a Yamaha dealer check the vehicle. 1. Front brake lever There should be no free play at the brake lever end. If there is free play, have a Yamaha dealer inspect the brake system.
EAU22393 indicator grooves have almost disap- Brake light switches Checking the front and rear peared, have a Yamaha dealer replace brake pads the brake pads as a set. The front and rear brake pads must be checked for wear at the intervals spec-...
PERIODIC MAINTENANCE AND ADJUSTMENT Use only the specified brake flu- EAUV0530 Rear brake Checking the brake fluid level id; otherwise, the rubber seals Before riding, check that the brake fluid may deteriorate, causing leak- is above the minimum level mark. age.
EAU22724 EAU22762 Changing the brake fluid Drive chain slack Yamaha dealer check the cause before Have a Yamaha dealer change the The drive chain slack should be further riding. brake fluid at the intervals specified in...
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PERIODIC MAINTENANCE AND ADJUSTMENT EAU66611 To adjust the drive chain slack Consult a Yamaha dealer before ad- justing the drive chain slack. 1. Loosen the locknut at each end of the swingarm, and then loosen the axle nut and the brake caliper bracket bolt.
Yamaha dealer at the intervals out, especially when riding in dusty or cated if necessary. If a cable is specified in the periodic maintenance wet areas.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU23144 EAU23185 Recommended lubricants: Checking and lubricating the Checking and lubricating the Brake lever: brake and clutch levers brake pedal Silicone grease The operation of the brake and clutch The operation of the brake pedal Clutch lever: Lithium-soap-based grease levers should be checked before each should be checked before each ride,...
The operation of the centerstand and The swingarm pivots must be lubricat- sidestand should be checked before ed by a Yamaha dealer at the intervals each ride, and the pivots and metal-to- specified in the periodic maintenance metal contact surfaces should be lubri- and lubrication chart.
2. Hold the lower ends of the front fork does not operate smoothly, tion. WARNING! To avoid injury, fork legs and try to move them for- have a Yamaha dealer check or re- ward and backward. If any free securely support the vehicle so pair it.
Remove the battery cover by remov- burns. Avoid any contact with smoothly, have a Yamaha dealer ing the bolts and the quick fastener skin, eyes or clothing and al- check the wheel bearings.
2. If the battery will be stored for EAU62442 Replacing the fuses Have a Yamaha dealer charge the bat- more than two months, check it at tery as soon as possible if it seems to least once a month and fully have discharged.
Main fuse: ECA10671 15.0 A NOTICE Sub fuse: It is advisable to have a Yamaha 7.5 A dealer perform this job. 3. Turn the key to “ON” and turn on This model is equipped with a halogen the electrical circuits to check if bulb headlight.
5. Place a new headlight bulb into position, and then secure it with the bulb holder. 6. Install the headlight bulb cover, and then connect the coupler. 7. Install the cowling. 8. Have a Yamaha dealer adjust the headlight beam if necessary. 7-32...
ECA10671 1. Remove the rear turn signal lens NOTICE by removing the screw. It is advisable to have a Yamaha dealer perform this job. 1. Place the vehicle on the center- stand. 2. Remove panel A and B. (See page 7-7.)
PERIODIC MAINTENANCE AND ADJUSTMENT 3. Insert a new bulb into the socket EAU24314 Replacing the license plate by pushing it in. light bulb ECAU0081 NOTICE 1. Remove the license plate light unit by removing the screws. If a turn signal light bulb of different wattage than recommended is used, the turn signal light flashing may be affected.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU24361 wheel and brake disc have been EAU25081 Front wheel Rear wheel removed, otherwise the brake pads will be forced shut. [ECA11073] EAU60841 EAU66621 To install the front wheel 1. Lift the wheel up between the fork To remove the front wheel To remove the rear wheel legs.
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PERIODIC MAINTENANCE AND ADJUSTMENT 5. Take the motorcycle off the cen- terstand so that the rear wheel is A rubber mallet may be useful to tap on the ground, and then put the the wheel axle out. sidestand down. 7. Remove the wheel. NOTICE: Do 6.
The following troubleshooting charts represent quick and easy procedures for checking these vital systems your- self. However, should your motorcycle require any repair, take it to a Yamaha dealer, whose skilled technicians have the necessary tools, experience, and know-how to service the motorcycle properly.
Remove the spark plug and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the compression. 4. Compression The engine does not start. There is compression.
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Start the engine. If the engine overheats again, have a The coolant level Yamaha dealer check and repair the cooling system. is OK. If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended cool- ant as soon as possible.
Rust and corrosion can develop matte colored finished parts. Be Cleaning even if high-quality components are sure to consult a Yamaha dealer for ECA10773 NOTICE used. A rusty exhaust pipe may go un- advice on what products to use be- noticed on a car, however, it detracts fore cleaning the vehicle.
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MOTORCYCLE CARE AND STORAGE off any detergent residue using shield. Test the product on a 2. Apply a corrosion protection spray plenty of water, as it is harmful small hidden part of the wind- on all metal, including chrome- to plastic parts. shield to make sure that it does and nickel-plated, surfaces to pre- ...
Always store your motorcycle in a cool, Contaminants on the brakes or tires dry place and, if necessary, protect it Consult a Yamaha dealer for ad- can cause loss of control. against dust with a porous cover. Be Make sure that there is no oil or vice on what products to use.
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MOTORCYCLE CARE AND STORAGE 2. Fill up the fuel tank and add fuel e. Remove the spark plug cap stabilizer (if available) to prevent from the spark plug, and then Make any necessary repairs before the fuel tank from rusting and the install the spark plug and the storing the motorcycle.
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SPECIFICATIONS Meter lighting: Neutral indicator light: High beam indicator light: Turn signal indicator light: Coolant temperature warning light: Engine trouble warning light: Fuses: Main fuse: 15.0 A Sub fuse: 7.5 A...
Record the vehicle identification num- ber and the engine serial number in the spaces provided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehicle is stolen. VEHICLE IDENTIFICATION NUMBER: 1. Vehicle identification number 1.
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INDEX Engine oil and oil filter element .... 7-10 Maintenance, emission control Engine serial number ......10-1 system ..........7-2 Air filter element, cleaning ....7-14 Engine trouble warning light ....4-3 Matte color, caution........ 8-1 Auxiliary light ........7-32 Multi-function meter unit ......
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INDEX Tool kit ............ 7-1 Troubleshooting........7-37 Troubleshooting charts......7-38 Turn signal indicator light ....... 4-3 Turn signal light bulb (front), replacing..........7-33 Turn signal switch........4-7 Valve clearance........7-16 Vehicle identification number ....10-1 Wheel bearings, checking ....7-29 Wheel (front)..........