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Table of Contents
Troubleshooting
Related Manuals for Yamaha VINO 125
Summary of Contents for Yamaha VINO 125
- Page 1 OWNER’S MANUAL YJ125X LIT-11626-21-54 5YR-F8199-14...
- Page 2 EAU10041...
- Page 3 Yamaha dealer. The design and manufacture of this Yamaha scooter fully comply with the emissions standards for clean air applicable at the date of manufacture. Yamaha has met these standards without reducing the performance or economy of operation of the scooter.
- Page 4 ● Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your scooter and this manual. If you have any questions concerning this manual, please consult your Yamaha dealer.
- Page 5 IMPORTANT MANUAL INFORMATION AFFIX DEALER LABEL HERE EAUT2190 VINO125 OWNER’S MANUAL ©2007 by Yamaha Motor Corporation, U.S.A. 1st edition, July 2007 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation, U.S.A. is expressly prohibited.
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Page 6: Table Of Contents
EAU10210 TABLE OF CONTENTS SAFETY INFORMATION ....1-1 PRE-OPERATION CHECKS ..... 4-1 Checking the front brake lever free Further safe-riding points ....1-4 Pre-operation check list ....4-2 play ..........6-17 Location of important labels ... 1-6 Adjusting the rear brake lever free OPERATION AND IMPORTANT RIDING play .......... - Page 7 SPECIFICATIONS ......8-1 CONSUMER INFORMATION .... 9-1 Identification numbers ....9-1 Reporting safety defects ....9-3 Motorcycle noise regulation .... 9-4 Maintenance record ......9-5 YAMAHA MOTOR CORPORATION, U.S.A. RIVA LIMITED WARRANTY ........ 9-7 YAMAHA EXTENDED SERVICE (Y.E.S.) ........9-9...
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Page 8: Safety Information
Safety information<IXE> Q SAFETY INFORMATION Q SAFETY INFORMATION 8 Many accidents involve inexperi- EAU10261 Safe riding SCOOTERS ARE SINGLE TRACK VE- 8 Always make pre-operation checks. enced operators. In fact, many op- HICLES. THEIR SAFE USE AND OP- Careful checks may help prevent erators who have been involved in ERATION ARE DEPENDENT UPON an accident. -
Page 9: Safety Information
It is not suitable for off- the above precautions. Maximum load: 144 kg (317 lb) road use. Modifications Protective apparel Modifications made to this scooter not The majority of fatalities from scooter approved by Yamaha, or the removal of... - Page 10 Gasoline and exhaust gas 8 GASOLINE IS HIGHLY FLAM- this scooter. Since Yamaha cannot test a minimum. 9 Bulky or large accessories may all other accessories that may be avail-...
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Page 11: Further Safe-Riding Points
Safe-riding points<IXE> Q SAFETY INFORMATION 9 Take care not to spill any kerosene heater, or near an EAU10350 Further safe-riding points gasoline on the engine or open flame), otherwise it could 8 Make sure to signal clearly when exhaust system when refueling. catch fire. - Page 12 Q SAFETY INFORMATION bright colored jacket. 8 Do not carry too much luggage on the scooter. An overloaded scooter is unstable. Use a strong cord to secure any luggage to the carriers. A loose load will affect the stability of the scooter and could divert your attention from the road.
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Page 13: Location Of Important Labels
Labels, location of<IXE> Q SAFETY INFORMATION EAU10381 Location of important labels Please read the following important labels carefully before operating this vehicle. - Page 14 Q SAFETY INFORMATION...
- Page 15 Q SAFETY INFORMATION...
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Page 16: Description
Part locations<IXE> EAU10400 DESCRIPTION DESCRIPTION EAU10410 Left view 1. Front turn signal light (page 6-27) 2. Luggage hook (page 3-9) 3. Helmet holder (page 3-7) 4. Storage compartment (page 3-8) 5. Rear turn signal light (page 6-27) 6. Brake lever free play adjusting nut (page 6-17) 7. -
Page 17: Right View
DESCRIPTION EAU10420 Right view 1 2 3 1. Tail/brake light (page 6-27) 2. Carrier (page 3-9) 3. Fuel tank cap (page 3-4) 4. Seat (page 3-7) 5. Front brake master cylinder (page 6-19) 6. Headlight (page 6-25) 7. Spark plug (page 6-8) 8. -
Page 18: Controls And Instruments
DESCRIPTION EAU10430 Controls and instruments 1. Rear brake lever (page 3-4) 2. Left handlebar switches (page 3-3) 3. Speedometer unit (page 3-2) 4. Right handlebar switches (page 3-3) 5. Front brake lever (page 3-4) 6. Throttle grip (page 6-14) 7. Main switch/steering lock (page 3-1) 8. -
Page 19: Instrument And Control Functions
Main switch/steering lock<IXE> EAU10444 INSTRUMENT AND CONTROL FUNCTIONS INSTRUMENT AND CONTROL FUNCTIONS EAU10460 EAU10660 To unlock the steering Main switch/steering lock All electrical systems are off. The key can be removed. EAU10680 LOCK The steering is locked, and all electrical systems are off. -
Page 20: Indicator Lights
Fuel gauge<IXE> INSTRUMENT AND CONTROL FUNCTIONS EAU10980 EAUT1820 EAU12150 Indicator lights Speedometer unit Fuel gauge ZAUM00** ZAUM00** ZAUM00** 1. High beam indicator light“&” 1. Speedometer 1. Fuel gauge 2. Turn signal indicator lights“4”and 6” 2. Odometer The fuel gauge indicates the amount of EAU11020 The speedometer unit is equipped with fuel in the fuel tank. -
Page 21: Handlebar Switches
Start switch<IXE> INSTRUMENT AND CONTROL FUNCTIONS EAU12347 Right EAU12500 * ” Handlebar switches Horn switch “* Press this switch to sound the horn. Left EAU12660 Engine stop switch “# # # # # /$ $ $ $ $ ” Set this switch to “#” before starting the engine. -
Page 22: Front Brake Lever
Fuel tank cap<IXE> INSTRUMENT AND CONTROL FUNCTIONS EAU12900 EAU12950 EAU32483 Front brake lever Rear brake lever Fuel tank cap ZAUM00** ZAUM00** ZAUM00** 1. Front brake lever 1. Rear brake lever 1. Fuel tank cap lock cover 2. Match marks The front brake lever is located on the The rear brake lever is located on the To remove the fuel tank cap right handlebar grip. -
Page 23: Fuel
EWA10880 Your Yamaha engine has been designed to use regular unleaded gasoline with a 8 8 8 8 8 Do not overfill the fuel tank, oth- pump octane number [(R+M)/2] of 86 or... -
Page 24: Catalytic Converter
The exhaust system is hot after op- ing methanol is not recommended by eration. Make sure that the exhaust Yamaha because it can cause damage system has cooled down before do- to the fuel system or vehicle perfor- ing any maintenance work. -
Page 25: Seat
Helmet holder<IXE> INSTRUMENT AND CONTROL FUNCTIONS EAU13932 2. Remove the key from the main EAU14300 Seat Helmet holder switch if the scooter will be left un- attended. To open the seat NOTE: 1. Place the scooter on the Make sure that the seat is properly se- centerstand. -
Page 26: Storage Compartment
Storage compartment<IXE> INSTRUMENT AND CONTROL FUNCTIONS To release the helmet from the hel- EAU14510 when using the storage compart- Storage compartment met holder ment. 8 8 8 8 8 Since the storage compartment Open the seat, remove the helmet from the helmet holder, and then close the accumulates heat when exposed seat. -
Page 27: Carrier
Luggage hook<IXE> INSTRUMENT AND CONTROL FUNCTIONS tended with the seat open. EAU15110 EAUT1070 Carrier Luggage hook ZAUM00** ZAUM00** 1. Rear carrier 1. Luggage hook EWA10170 EWAT1030 8 8 8 8 8 Do not exceed the load limit of 3 8 8 8 8 8 Do not exceed the load limit of 3 kg (7 lb) for the carrier. -
Page 28: Sidestand
Ignition circuit cut-off system<IXE> INSTRUMENT AND CONTROL FUNCTIONS EAU15301 have a Yamaha dealer repair it if it EAU15372 Sidestand Ignition circuit cut-off system does not function properly. The sidestand is located on the left side The ignition circuit cut-off system (com- of the frame. -
Page 29: Instrument And Control Functions
Does the engine start? The sidestand switch may be defective. The scooter should not be ridden until checked by a Yamaha dealer. With the engine still off: 6. Move the sidestand up. 7. Keep the front or rear brake applied. -
Page 30: Pre-Operation Checks
EAU15580 PRE-OPERATION CHECKS PRE-OPERATION CHECKS EAU15593 The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air pressure could have serious consequences. -
Page 31: Pre-Operation Check List
• Make sure that operation is smooth. • Check free play. Throttle grip 6-14, 6-20 • If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing. • Check for damage. • Check tire condition and tread depth. - Page 32 • Tighten if necessary. Instruments, lights, signals • Check operation. and switches • Correct if necessary. Engine stop switch • Check operation. • Check operation of ignition circuit cut-off system. Sidestand switch 3-10 • If system is defective, have Yamaha dealer check vehicle.
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Page 33: Operation And Important Riding Points
Consult structions prior to operating the ve- serve the battery. Do not crank the en- a Yamaha dealer regarding any hicle for the first time. gine more than 10 seconds on any one control or function that you do attempt. -
Page 34: Starting Off
Braking<IXE> OPERATION AND IMPORTANT RIDING POINTS EAU16770 EAU16780 EAU16792 Starting off Acceleration and deceleration Braking 1. Close the throttle completely. NOTE: 2. Apply both front and rear brakes si- Before starting off, allow the engine to multaneously while gradually in- warm up. -
Page 35: Engine Break-In
If any engine trouble should occur 1000 km (600 mi). The various parts in during the engine break-in period, the engine wear and polish themselves immediately have a Yamaha dealer to the correct operating clearances. Dur- check the vehicle. ing this period, prolonged full-throttle... - Page 36 OPERATION AND IMPORTANT RIDING POINTS park in a place where pedestri- ans or children are not likely to touch them. 8 8 8 8 8 Do not park on a slope or on soft ground, otherwise the vehicle may overturn. ECA10380 Never park in an area where there are fire hazards such as grass or other...
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Page 37: Periodic Maintenance And Minor Repair
(See page 3-7.) If you are not familiar with mainte- ARE GROUPED SEPARATELY. THESE The service information included in this nance work, have a Yamaha dealer do SERVICES REQUIRE SPECIALIZED manual and the tools provided in the it for you. -
Page 38: Periodic Maintenance And Minor Repair
PERIODIC MAINTENANCE AND MINOR REPAIR EWA10340 Modifications not approved by Yamaha may cause loss of perfor- mance, excessive emissions, and ren- der the vehicle unsafe for use. Con- sult a Yamaha dealer before attempt- ing any changes. -
Page 39: Periodic Maintenance Chart For The Emission Control System
• Check the air cut-off valve, reed √ √ √ √ √ Air induction system valve, and hose for damage. • Replace any damaged parts. * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service. -
Page 40: General Maintenance And Lubrication Chart
Maintenance and lubrication, periodic<IXE> PERIODIC MAINTENANCE AND MINOR REPAIR EAU32125 General maintenance and lubrication chart INITIAL ODOMETER READING 600 mi 2,000 mi 4,000 mi 6,000 mi 8,000 mi 10,000 mi (1,000 km) (4,000 km) (7,000 km) (10,000 km) (13,000 km) (16,000 km) ITEM ROUTINE... - Page 41 PERIODIC MAINTENANCE AND MINOR REPAIR INITIAL ODOMETER READING 600 mi 2,000 mi 4,000 mi 6,000 mi 8,000 mi 10,000 mi (1,000 km) (4,000 km) (7,000 km) (10,000 km) (13,000 km) (16,000 km) ITEM ROUTINE month months months months months months •...
- Page 42 • Adjust headlight beam. * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service. NOTE: From 12000 mi (19000 km) or 36 months, repeat the maintenance intervals starting from 4000 mi (7000 km) or 12 months.
- Page 43 PERIODIC MAINTENANCE AND MINOR REPAIR EAU17620 NOTE: 8 The air filter needs more frequent service if you are riding in unusually wet or dusty areas. Hydraulic brake system 9 When disassembling the master cylinder or caliper cylinder, always replace the brake fluid. Check the brake fluid level regularly and fill as required.
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Page 44: Removing And Installing Panels
Spark plug, checking<IXE> PERIODIC MAINTENANCE AND MINOR REPAIR EAU18771 EAUT1831 Removing and installing pan- Checking the spark plug The spark plug is an important engine component, which is easy to check. The panels shown need to be removed Since heat and deposits will cause any to perform some of the maintenance spark plug to slowly erode, the spark jobs described in this chapter. -
Page 45: Engine Oil And Oil Strainer
Make sure that the vehicle is positioned nose such problems yourself. Instead, 13 Nm (1.3 m•kgf, 9.4 ft•lbf) straight up when checking the oil level. have a Yamaha dealer check the vehicle. A slight tilt to the side can result in a false reading. NOTE: 2. - Page 46 PERIODIC MAINTENANCE AND MINOR REPAIR 5. Clean the oil strainer with solvent, and then check it for damage and replace it if necessary. ZAUM00** ZAUM00** 1. Engine oil filler cap 1. Engine oil level check window 2. Maximum level mark ZAUM00** 3.
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Page 47: Final Transmission Oil
Engine oil drain bolt B: 9. Start the engine, and then let it idle If any leakage is found, have a Yamaha 32 Nm (3.2 m•kgf, 23.1 ft•lbf) for several minutes while checking dealer check and repair the scooter. -
Page 48: Air Filter And V-Belt Case Air Filter Elements
Air filter and V-belt case air filter elements<IXE> PERIODIC MAINTENANCE AND MINOR REPAIR EAUT1301 Tightening torque: Air filter and V-belt case air fil- Final transmission oil drain bolt: ter elements 23 Nm (2.3 m•kgf, 16.6 ft•lbf) The air filter and V-belt case air filter el- ements should be cleaned at the inter- 6. - Page 49 PERIODIC MAINTENANCE AND MINOR REPAIR ECA10480 solvent. To avoid the risk of fire or then blow the dirt out with com- explosion, do not use gasoline or pressed air as shown. 8 8 8 8 8 Make sure that the air filter ele- solvents with a low flash point.
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Page 50: Carburetor
Tightening torque: adjustment. Therefore, carburetor adjust- Kickstarter bolt: throttle grip. Periodically check the ments should be left to Yamaha dealer, 23 Nm (2.3 m•kgf, 16.6ft•lbf) throttle cable free play and, if necessary, who has the necessary professional have a Yamaha dealer adjust it. -
Page 51: Tires
Tires<IXE> PERIODIC MAINTENANCE AND MINOR REPAIR EAUT1701 of your tires. NEVER OVERLOAD Tire air pressure (measured on cold Tires YOUR VEHICLE. Make sure that the tires): To maximize the performance, durabil- Up to 90 kg (198 lb): total weight of the cargo, rider, pas- ity, and safe operation of your scooter, Front: senger, and accessories (cowling,... -
Page 52: Cast Wheels
This scooter is equipped with cast performance, adverse handling brake-related parts, including the wheels and tubeless tires with valves. characteristics, and a shortened tires, should be left to a Yamaha EWA10590 tire life. dealer, who has the necessary 8 Ride at moderate speeds after... -
Page 53: Checking The Front Brake Lever Free Play
If proper adjustment cannot be ob- 1. Front brake lever free play 1. Rear brake lever free play tained as described, have a Yamaha dealer make this adjustment. The brake lever free play should mea- The brake lever free play should mea- sure 2.0~5.0 mm (0.08~0.20 in) as... -
Page 54: Checking The Front Brake Pads And Rear Brake Shoes
Brake pads and shoes, checking<IXE> PERIODIC MAINTENANCE AND MINOR REPAIR EAU22380 brake. If a brake pad has worn to the limit line, have a Yamaha dealer replace Checking the front brake pads point that the wear indicator almost the brake shoes as a set. -
Page 55: Checking The Brake Fluid Level
Checking the brake fluid level 8 When checking the fluid level, make denly, have a Yamaha dealer check sure that the top of the master cyl- the cause. inder is level by turning the handle- bars. -
Page 56: Changing The Brake Fluid
EAU23091 EAU23111 Changing the brake fluid Checking and lubricating the Checking and lubricating the Have a Yamaha dealer change the brake cables throttle grip and cable fluid at the intervals specified in the The operation of all control cables and... -
Page 57: Lubricating The Front And Rear Brake Levers
Recommended lubricants: EWA10740 Front brake lever: If the centerstand or sidestand does Silicone grease not move up and down smoothly, Rear brake lever: have a Yamaha dealer check or repair Lithium-soap-based grease (all-purpose grease) 6-21... -
Page 58: Checking The Front Fork
Check the inner tubes for scratches, a Yamaha dealer check or repair it. damage and excessive oil leakage. 2. Hold the lower ends of the front fork To check the operation legs and try to move them forward 1. -
Page 59: Checking The Wheel Bearings
If there is play in the wheel hub or if the wheel does not turn smoothly, have a Yamaha dealer check the wheel bearings. ZAUM00** ZAUM00** 1. Battery... - Page 60 To charge the battery Avoid any contact with skin, eyes Have a Yamaha dealer charge the bat- tery, a special (constant-voltage) or clothing and always shield tery as soon as possible if it seems to battery charger is required.
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Page 61: Replacing The Fuse
ZAUM00** 4. If the fuse immediately blows again, have a Yamaha dealer check the 1. Fuse electrical system. The fuse holder is located beside the battery. Remove panel B to access the ZAUM00** fuse. - Page 62 5. Install the headlight bulb cover, and then connect the coupler. 6. Install the headlight unit by install- ing the screws. ZAUM00** ZAUM00** 7. Have a Yamaha dealer adjust the 1. Headlight bulb holder 1. Headlight coupler headlight beam if necessary. EWA10790 2. Bulb cover 3.
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Page 63: Replacing The Tail/Brake Light Bulb
Turn signal light bulb, replacing<IXE> PERIODIC MAINTENANCE AND MINOR REPAIR EAU24131 wise the lens may break. EAU24202 Replacing the tail/brake light Replacing a turn signal light bulb bulb 1. Remove the turn signal light lens by removing the screw. ZAUM00** 1. -
Page 64: Troubleshooting
1. Turn signal light lens However, should your scooter require any 2. Bulb repair, take it to a Yamaha dealer, whose skilled technicians have the necessary 2. Remove the defective bulb by push- tools, experience, and know-how to ser- ing it in and turning it counterclock- vice the scooter properly. -
Page 65: Troubleshooting Chart
Remove the spark plugs and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good. -
Page 66: Scooter Care And Storage
Care<IXE> EAU25991 SCOOTER CARE AND STORAGE SCOOTER CARE AND STORAGE EAU26091 axles. Always rinse the dirt and thinner, fuel (gasoline), rust re- Care degreaser off with water. movers or inhibitors, brake fluid, While the open design of a scooter re- antifreeze or electrolyte. -
Page 67: Scooter Care And Storage
SCOOTER CARE AND STORAGE After normal use ECA10790 5. Touch up minor paint damage Remove dirt with warm water, a mild caused by stones, etc. Do not use warm water since it in- detergent, and a soft, clean sponge, and 6. -
Page 68: Storage
NOTE: Always store your scooter in a cool, dry from deteriorating. Consult a Yamaha dealer for advice on place and, if necessary, protect it 4. Perform the following steps to pro- what products to use. - Page 69 SCOOTER CARE AND STORAGE spark plug electrodes while turning NOTE: the engine over. Make any necessary repairs before storing the scooter. 5. Lubricate all control cables and the pivoting points of all levers and pedals as well as of the sidestand/ centerstand.
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Page 70: Specifications
Specifications<IXE> EAU26320 SPECIFICATIONS SPECIFICATIONS EAU2633K Engine oil Type x quantity Dimensions BS26 x 1 Type Overall length Spark plug (s) YAMALUBE 4, SAE10W30 or SAE20W40 1755 mm (69.1 in) Manufacturer/model Overall width ˚ NGK/CR7E 699 mm (27.5 in) Spark plug gap YAMALUBE 4 (10W-30) Overall height or SAE 10W-30... -
Page 71: Specifications
SPECIFICATIONS Manufacturer/model Front brake Voltage, capacity CHENG SHIN/C-922L 12 V, 6.0 Ah Type Rear tire Headlight Single disc brake Type Operation Bulb type Tubeless Right hand operation Halogen bulb Size Recommended fluid Bulb voltage, wattage x quantity 3.50-10 51J DOT 3 or 4 Headlight Manufacturer/model Rear brake... -
Page 72: Consumer Information
Record the key identification number, vehicle identification number and model label information in the spaces provided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehicle is sto- len. KEY IDENTIFICATION NUMBER:... - Page 73 Model label ZAUM00** 1. Model label The model label is affixed to the loca- tion shown. Record the information on this label in the space provided. This information will be needed when order- ing spare parts from a Yamaha dealer.
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Page 74: Reporting Safety Defects
If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immedi- ately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Yamaha Motor Corporation, U.S.A. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign. -
Page 75: Motorcycle Noise Regulation
Noise regulation<IXE> CONSUMER INFORMATION EAU26560 Motorcycle noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or (2) the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person. -
Page 76: Maintenance Record
Maintenance record<IXE> CONSUMER INFORMATION EAU26600 Maintenance record Copies of work orders and/or receipts for parts purchased and installed on your motorcycle will be required to document that maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder that maintenance work is required. - Page 77 CONSUMER INFORMATION Maintenance Date of Servicing dealer Mileage Remarks interval service name and address 16000 mi (25000 km) or 48 months 18000 mi (28000 km) or 54 months 20000 mi (31000 km) or 60 months...
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Page 78: Yamaha Motor Corporation, U.s.a. Riva Limited Warranty
Warranty, limited<IXE> CONSUMER INFORMATION EAU26681 YAMAHA MOTOR CORPORATION, U.S.A. RIVA LIMITED WARRANTY... - Page 79 CONSUMER INFORMATION...
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Page 80: Yamaha Extended Service (Y.e.s.)
This excellent Y.E.S. plan coverage is only available to dealer to see how comforting uninterrupted factory- Yamaha owners like you, and only while your Yamaha is still backed protection can be. within the Yamaha Limited Warranty period. So visit your authorized Yamaha dealer to get all the facts. - Page 81 Yamaha Limited Warranty expires. A special note: If visiting your dealer isn’t convenient, contact Yamaha with your Primary ID number (your frame number). We’ll be happy to help you get the Y.E.S. coverage you need.
- Page 82 INDEX Fuse, replacing ........6-25 Acceleration and deceleration ....5-2 Safe-riding points ........1-4 Air filter and V-belt case air filter Handlebar switches ........3-3 Safety defects, reporting ......9-3 elements ..........6-12 Headlight bulb, replacing ....... 6-25 Safety information ........1-1 Helmet holder ...........
- Page 83 INDEX...
- Page 88 YAMAHA MOTOR TAIWAN CO., LTD PRINTED IN TAIWAN 2007.07-0.8× × × × × 1!