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Autotrol Magnum Cv 942 Installation And Service Manual

Magnum cv series; magnum it series
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Magnum Cv and Magnum IT Valves
Installation and Service Manual

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Summary of Contents for Autotrol Magnum Cv 942

  • Page 1 Magnum Cv and Magnum IT Valves Installation and Service Manual...

  • Page 3: Table Of Contents

    Table of Contents Section 1.0 Installation Profile Summary - - - - - - - - - - - - - - - - - - - - - - - - - - - 1 2.0 Introduction to the Magnum Cv and Magnum IT Series - - - - - - - - - - - - - - - 2 2.1 Assembling the Control to the Valve - - - - - - - - - - - - - - - - - - - - 3 2.2 General Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - 7 2.3 Dimensional Specifications - - - - - - - - - - - - - - - - - - - - - - - - 8...
  • Page 4 10.4 Drain Line Flow Control Chart - - - - - - - - - - - - - - - - - - - - - - 59 10.5 Autotrol Drain Line Flow Controls (5 gpm - 40 gpm)- - - - - - - - - - - - 60 11.0 Wiring Diagrams - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 61...

  • Page 5: Installation Profile Summary

    1.0 Installation Profile Summary Installation Date: ______________________________ Impulse Installation Location: ___________________________ (480) (Other) ___________________________________ Installer(s): ____________________________________ Salt Setting:____________________________________ Phone Number:________________________________ Electronic Demand Settings Valve Number:_________________________________ Time of Day _________________ Application Type: (Softener) (Filter) (Dealkalizer) Time of Day Regen _________________ Water Source: Hardness of Water _________________ (Public Well)

  • Page 6: Introduction To The Magnum Cv And Magnum It Series

    2.0 Introduction to the Magnum Cv and Magnum IT Series The Magnum Cv and Magnum IT Series valves The Magnum valve is available in either a offer a high degree of installation simplicity and 1-1/2-inch (3.81-cm) (Magnum Cv ) or a 2-inch flexibility.

  • Page 7: Assembling The Control To The Valve

    2.1 Assembling the Control to the Slide Camshaft Slide the camshaft toward the back of the valve by Magnum Valve pressing on the release tab and pulling on the back end The control and the Magnum valve work together as an of the camshaft (Figure 2.4).
  • Page 8 into the control. The control indicator must be in the midpoint of the SERVICE position for the 962M and 962S when engaging the camshaft into the control. Release Tab and Camshaft Figure 2.7 No Hardwater Bypass Feature The Magnum control valve may be configured for “Hard Water Bypass”...
  • Page 9 Hydraulic Output Signal An optional hydraulic output signal is available on the Auxiliary valve. An optional cam lobe on pilot valve #6 is used on Hydraulic the camshaft assembly to initiate the hydraulic output Output Port signal during regeneration or backwash (Figure 2.9). “AUX”...
  • Page 10 Common Normally Open Normally Closed Figure 2.12 On ALL Magnum tank configurations, optional multi- switch kits are available to provide additional electrical or switch closure signals during the regeneration or backwash cycles. Coupled with the optional breakaway cams, signals can be sent to external system equipment at virtually any time while the control/camshaft motor is running.

  • Page 11: General Specifications

    2.2 Magnum General Specifications Operating and Environmental Operating Pressure ....................25 to 125 psig (172 to 862 kPa) 100 psig (688kPa) maximum in Canada Operating Water Temperature Range................. 34 to 100 F (1 to 36 Ambient Temperature Range....................34 to 120 F (1 to 50 Cap Bolt Torque ....................35-40 inch lbs.

  • Page 12: Dimensional Specifications

    2.3 Magnum Cv Dimensional Specifications 1 1/2-inch Inlet, Outlet and Drain...
  • Page 13 Magnum IT Dimensional Specifications 2-Inch Inlet and Outlet, 1 1/2-Inch Drain 4.500 4.500 4.429 13.993 27.224...

  • Page 14: General Installation Information

    3.0 General Installation Information Please review the following items thoroughly to ensure The following general drain line piping guidelines an efficient and safe installation of the water treatment should be observed: system. Page 12 shows typical installation line • 1 inch (2.54 cm) or larger piping drawings for the Magnum valves.
  • Page 15 Auxiliary Hydraulic Output Port - Plugged Pilot Drain Port Figure 3.2 Electrical 1. Electrical requirements for the installation will depend on the configuration of the control. 2. The standard North American Series 962 electronic control is supplied with a 12 volt wall mount transformer.

  • Page 16: Typical Installation Drawings

    3.1 Typical Installation Drawings Inlet Valve Drain Line Flow Control Manual Bypass Valve (Required) Drain Outlet Valve 962 Control Note: Support Inlet and Outlet Piping Adequately. Turbine (standard with 962 Control) 1.5” Riser Tube Brine Line Hub & Lateral Brine Tank Magnum Cv Magnum IT Figure 3.3 Magnum Cv and Magnum IT, Single Tank Softener Units with 962 Electronic Control...

  • Page 17: Flow Diagrams

    4.0 Flow Diagrams The Magnum control valve utilizes a series of pilot configuration. Both the Hardwater Bypass and No valves to properly position the diaphragm valve Hardwater Bypass service flow diagrams are cartridges (Figure 4.1). The pilot valves are activated by presented.

  • Page 23: Control Settings

    5.0 Control Settings 5.1 Manual Series 942Man Controls The 942Man represents the maximum in versatility and ease of operation for the manual control valve system. Upgrade to an automatic system is easily accomplished by switching the manual control to a clock or demand control.
  • Page 24 Figure 5.4 Table 5.1 Suggested Refill Times Refill Flow Rate Minimum Salting Medium Salting Maximum Tank Resin gpm (lpm) Refill PN (6 lbs/ft (10 lbs/ft Salting (15 lb/ft Diameter cu.ft. @ 60 psig (96.1 kg/m ( 160.18 kg/m (240.27 kg/m (414 kPa) 14 in (35.5 cm) 1040679...
  • Page 25 Table 5.2 Suggested Brine Draw/Slow Rinse Times Based on 25 psi and 2.5 Bed Volumes of Slow Rinse Tank Size in. (cm) 14 (35.5) 16 (40.6) 18 (45.7) 21 (53.3) 24 (60.9) 30 (76.2) 36 (91.4) Resin Vol. cu. ft. (cu m) 3 (0.085) 4 (0.113) 5 (0.142)
  • Page 26 Table 5.4 Suggested Brine Draw/Slow Rinse Times Based on 75 psi and 2.5 Bed Volumes of Slow Rinse Tank Size in. (cm) 14 (35.5) 16 (40.6) 18 (45.7) 21 (53.3) 24 (60.9) 30 (76.2) 36 (91.4) Resin Vol. cu. ft. (cu m) 3 (0.085) 4 (0.113) 5 (0.142)
  • Page 27 942FMan - Manual Filter Control for the Magnum 3. After the fast rinse is complete, return the filter to Valve service by rotating the indicator knob The 942FMan represents the maximum in versatility COUNTERCLOCKWISE to the Backwash and ease of operation for the manual control valve Complete position (Figure 5.8).

  • Page 28: Mechanical Control

    5.2 Mechanical regeneration. Reset day pins when completed. Setting the Days of Regeneration Series 942 Mechanical Controls Setting the days that the conditioner will regenerate is The Series 942 mechanical controls provide accomplished in two simple steps: mechanical timeclock function for water softening and filter applications;...

  • Page 29: Regenerating Iron Filter

    NOTE: Only two sizes of refill flow controls are recommended when the Magnum Cv Series control valve is used in a manganese greensand filter system. The Magnum control valve must be ordered with the Salt Dial proper size refill flow control or changed in the field. The incorrect refill flow control could underfill or overfill the regenerant tank resulting in a system malfunction.

  • Page 30: Salt Use Table

    5.2.4 Salt Use Table Table 5.8 Model 942, 952, 952QC - Salt Used per Regeneration Tank Size/Dia. 14 (35.5) 16 (40.6) 18 (45.7) 21 (53.3) 24 ( 60.9) 30 (76.2) 36 (91.4) inches (cm) Resin Volume 3 (0.85) 4 (0.113) 5 (0.142) 7 (0.200) cu.

  • Page 31: Potassium Permanganate Use Table

    5.2.5 Regenerant Use Table - Potassium Permanganate (KMnO4) Table 5.9 Model 942, 952, 952QC - Regenerant Used Per Regeneration Tank Size/Dia. 14 (35.5) 16 (40.6) 18 (45.7) 21 (53.3) 24 ( 60.9) 30 (76.2) 36 (91.4) inches (cm) Media Volume 3 (0.085) 4 (0.113) 5 (0.142)

  • Page 32: Impulse Controls

    7-foot (2.13-m) cable assembly designed to plug the total pounds of salt that will be used for a directly into an Autotrol 480QC. Optional 14-foot regeneration, it is necessary to know the refill control (4.27-m) and 21-foot (6.4-m) cable assemblies are that is used in the conditioner.

  • Page 33: Electronic Controls

    5.4 Electronic backwash the following day if the current operating cycle exceeds the defined capacity by 150% or Series 962 Electronic Demand Controls more. The Series 962 Electronic Controls provide • Capacity and Salt Setting Lockout - The control sophisticated, demand-based water conditioning by can be programmed to lock the values for Salt combining a microprocessor with a flow meter to Amount and Capacity so they cannot be altered...
  • Page 34 • Selectable Reserve Options (Demand Controls Factory Default Values - The control is shipped from Only) - To meet the conditioned water the factory with a default value for Salt Amount of 10 lb. requirements of the application, the 962 control (4 kg for metric units).
  • Page 35 Changing a Program Value - Once the P value you Level II Program Values (Tables IIA, IIB, IIC, IID, IIE want to change is displayed, press the LEFT [← ] arrow and III) button to display the current entry for that value. To The Level II Parameters are defined as P6 through P22.

  • Page 36: Connecting The 962 Control

    5.4.1 Connecting the 962 Control When the 962 control is used for single tank applications, two standard connections are required for operation: the power transformer and the flow sensor. Figure 5.14 outlines these standard features as well as how to connect the battery backup parallel connector and the optional remote regeneration feature.

  • Page 37: Connecting The 962 Twin And Triple Parallel Control

    5.4.3 Connecting the 962 Twin and Triple controls. Nine standard connections are required for triple parallel operation: the power transformer and flow Parallel Control sensor for each control and the triple interconnecting The 962 control can be used for twin and triple tank cable between the controls.

  • Page 38: Programming Tables For Electronic Controls

    6.0 Programming Tables 6.1 Table I - Level 1 Values Level I Program Values for 962, 962F, 962TC, 962FTC, and 962M Controls Min. Description of Factory Units of Range of Values Incre- Setting Notes Program Values Value Measure ment Range depends on value selected for P13.

  • Page 39: Table Iia - Level Ii Program Values 962 Single Twin Or Triple Parallel Tank Softener Or Dealkalizer

    0 = none, 1 = Salt /Capacity Change Change Lock Out Locked Out Flow Sensor select 0 = Magnum IT NHWB, 1 = 1.0" Autotrol turbine, 2 = 2.0” Autotrol turbine, 3 = User defined K-factor, 4 = User defined pulse equivalent, 5 = Magnum IT HWB K-factor or Pulse 0.01 - 255.00...
  • Page 40 Change Lock Out Locked Out Flow Sensor select 1 - 4 0 = Magnum IT NHWB 1 = 1.0" Autotrol Turbine 2 = 2.0” Autotrol Turbine 3 = User defined K-factor 4 = User defined pulse equivalent 5 = Magnum IT HWB K-factor or Pulse 0.01 -255.00...

  • Page 41: Table Iic - Level Ii Program Values 962 Twin Tank Alternating Softener

    0 = none 1 = Salt /Capacity Change Change Lock Out Locked Out Flow Sensor select 0 = Magnum IT NHWB, 1 = 1.0" Autotrol Turbine, 2 = 2.0” Autotrol Turbine, 3 = User defined K-factor, 4 = User defined pulse...

  • Page 42: Filter

    6.5 Table IID Level II Program Values - Electronic Timeclock Filter (P17=7) Min. Units of Parameter Description Range of Values Factory Value Notes Increment Measure Day of Week (1-7) 1:00 - 12:59 (1 day) Current Day and Hour Range depends on value selected for and Time of day Time Minute...

  • Page 43: Table Iie - Level Ii Program Values - Electronic Timeclock Softener

    6.6 Table IIE Level II Program Values - Electronic Timeclock Softener (P17=1) Min. Units of Parameter Description Range of Values Factory Value Notes Increment Measure Day of Week and (1-7) 1:00 - 12:59 (1 day) Current Day and Time Hour Range depends on value selected Time of day for P13...

  • Page 44: Explanation Of Parameter Values For The 962 Single And Parallel Tank Controls

    6.7 Explanation of Parameter Values for the 962 Single and Parallel Tank Controls This section contains a detailed explanation of the programming parameters in the 962 electronic control. Description of Number Explanation Program Values Time of Day and Day The day of the week is displayed with the time of day in the far left digit. It is programmed at P1, the same of Week as the time of day.
  • Page 45 0. The range is 0 - 5. 0 = Magnum IT NHWB, 1 = Autotrol 1-inch turbine, 2 = Autotrol 2-inch turbine, 3 = user programmable K- factor, 4 = user programmable pulse equivalent, 5 = Magnum IT HWB. The respective meter manufac- turer should supply the K-factors or pulse equivalents for individual meters.

  • Page 46: New Features In The 962 Family Controls

    P19 will now show “0” for Magnum IT should not be changed except at the factory! NHWB, “1” for Autotrol 1 inch turbine, “2” for Autotrol 2 inch turbine, “3” for user programmable K-factor, and Regeneration Cycle Advance “4”...

  • Page 47: Table Iii Historical Data

    is a VARTA, TYPE V7/8H (AccuPlus Nickle Hydride Ni- the time that is programmed into P2. A regeneration will mh 9v 150 mAH, No. 5522). A standard non- occur every week on the day(s) that is (are) rechargeable battery is an option for backup but needs programmed with a 1.
  • Page 48 6.10 Table IV Model 962 Error Messages Indication Description Cause Solution a. Control settings need a. Press any key to load default Err1 Electronics failure reprogramming values. Refer to Programming the Series 962 Control Improper finish of a. Valve camshaft has been a.

  • Page 49: Multi-Tank Systems

    7.0 Multi-Tank 7.1 Twin Alternating Systems The Magnum IT valve is available in a preconfigured softened water at all times. One tank provides service twin-alternating package which assure the flow of water while the other is in regeneration or standby. Figure 7.1 Magnum IT Twin Alternating System with 962M and 962S (Main and Secondary) Controls...

  • Page 50: Control Set-Up

    7.1.1 Twin Alternating Control Set-Up 962S Secondary Control 962M Main Control Position Task Position Tank 1 Tank 2 1. Open manual bypass valve 2. Close manual inlet and outlet valves 3. Mount 962M main and 962S SERVICE SERVICE secondary controls [962M and 962S controls must be in the midpoint of the SERVICE position before inserting camshaft]...

  • Page 51: Additional Checks

    7.1.2 Additional Checks: 962S Secondary Control 962M Main Control Position Task Position Tank 1 Tank 2 SERVICE STANDBY 1. Initiate Manual Regeneration (Press and hold REGEN button for 3 seconds). LED display will alternate between Tank 2 FLOW and Tank 2 REGEN TIME REMAINING for 2 minutes.

  • Page 52: Twin And Triple Parallel

    7.2 Twin or Triple Systems The Magnum Electronic Controls may be configured as on line in a triple system. When the capacity of one of a twin parallel or triple parallel system which assures, the units in a parallel system has been exhausted, the through an electrical interlock built into the 962 962 control takes the unit “off-line”, regenerates the controls, that only one unit will regenerate at a time.
  • Page 53 Figure 7.3 Magnum IT Triple Parallel Configuration...

  • Page 54: Control Set-Up

    • 7.2.1 Parallel Control Set-Up Set all other parameters, 1 through 20, except those identified above, as you would a standard Initial Setup 962 single control. • It is advantageous to perform all control Additional Conditions programming prior to start up of the entire water •...

  • Page 55: Start-Up Procedure

    8.0 Start-Up Procedure The following steps provide general guidelines for the 6. After all the air has been purged from the tank, start-up of a water conditioning system with a Magnum allow the backwash water to flow to drain until control valve.

  • Page 56: Service Instructions

    9.0 Service Instructions Symptom Possible Cause Solution 1. Water conditioner fails to a. Power supply to Magnum control a. Determine reason for power interruption and correct.Reset time of day. regenerate. has been interrupted. No soft water. b. Water pressure lost. b.
  • Page 57 Symptom Possible Cause Solution 6. Leak to Drain. a. No flow control installed in drain line. a. Install drain line flow control. b. Insufficient water pressure. b. Increase water pressure above 25 psig (172 kPa) minimum. c. Plugged injector and/or injector screen.

  • Page 58: Magnum Valve Cartridge Removal Procedure

    9.1 Magnum Valve Cartridge Removal second part of the cartridge that is being referred Procedure to. See Figure 9.1. 3. A small flat blade screwdriver should be inserted as indicated in drawing. Pry a small opening between Removal of cartridges should be done only after the Magnum valve body and the second part of the reviewing all other possible causes of the cartridge.

  • Page 59: Performance Data

    10.0 Performance Data and Charts 10.1 Magnum Injector Data...
  • Page 60 * Brine draw and Rinse rates on empty tank...

  • Page 61: Refill Control Chart (P6 Values)

    10.2 Magnum Flow Controls Refill Control Identification C a v i t y N u m b e r . 4 9 5 X X X F l o w R a t e ( g p m ) Table 10.1 Magnum Refill Control Chart (P/N Indicates 3-Pack) Tank Flow Rate Part Number...

  • Page 62: Injector Chart (P7 Values)

    10.3 Magnum Injector Controls Injector Identification Tank Size Part Number Table 10.2 Magnum Injector Chart Tank Part Number Draw Rate Part Number Diameter Program P7 Value with O-rings GPM (LPM) In. (cm) 1000441 1040670 14 (35.6) 0.5 (1.89) 1000442 1040671 16 (40.6) 0.5 (1.89) 1000443...

  • Page 63: Drain Line Flow Control Chart

    10.4 Drain Line Flow Control Table 10.3 Recommended Backwash Flow Rates for Various Media Tank Diameter 14 in 16 in 18 in 21 in 24 in 30 in 36 in Media (35.6 cm) (40.6 cm) (45.7 cm) (53.3 cm) (61.0 cm) (76.2 cm) (91.4 cm) Tank...

  • Page 64: Autotrol Drain Line Flow Controls (5 Gpm - 40 Gpm)

    10.5 Autotrol Drain Line Flow Control Table 10.4 Autotrol Drain Line Flow Controls (5 gpm - 40 gpm) Flow Control Disk Part Number Insert 1 Insert 2 Insert 3 Insert 4 1040720 1.135 Blue Black Black Black 1040721 1.362 Black...

  • Page 65: Wiring Diagrams

    11.0 Wiring Diagrams 11.1 Model 962 Series Electronic Control Remote Regeneration Initiation Magnum 962 CONTROL SOURCE POWER .2mA @ 12 VAC SOURCE POWER ..2mA@ (FROM 962, 962M (FROM 962, 962M) 12VDC TRANSFORMER) INITIATE BY PUSH BUTTON PUSH BUTTON SWITCH SWITCH OR ALTERNATE OR ALTERNATE SWITCH SWITCH OPERATION - DRY...

  • Page 66: 952 Impulse

    11.2 Model 952 Twin Series Impulse Control Motor 952 Switch Black White Start 11.3 Model 952QC Impulse Control LEGEND YELLOW ISOLATION MOTOR START REGENERATION BLACK C NO WHITE NEUTRAL MOTOR LEADS GRN/YEL GROUND FEEDBACK CABLE RED AND BLACK BLACK FEEDBACK SIGNAL WHITE WIRES / CONNECTORS YELLOW / WHITE...

  • Page 67: 962 Twin And Triple Parallel

    11.4 Triple Parallel Wiring Model 962 Twin or Triple Parallel Wiring Schematic...

  • Page 68: 962 Twin Alternating

    11.5 Model 962 Twin Alternating System Main/Secondary Wiring Schematic...

  • Page 69: Assembly Drawings And Parts Lists

    12.0 Assembly Drawings and Parts List Magnum Controls 12.1 Manual Controls Figure 12.1 Magnum 942MAN Figure 12.2 Magnum 942FMAN Table 12.1 942 Manual Control Configurations Part Number Description 1034398 Manual Control/942Man Softener/English 1034399 Manual Control/942FMan Filter/English...

  • Page 70: 942 And 942F Timeclock Controls

    12.2 Mechanical Timeclock Controls Magnum 942 Magnum 942F Figure 12.3 Magnum 942 (Softener) Figure 12.4 Magnum 942F (Filter) Table 12.2 Mechanical Timeclock 12V/50 Hz Configurations Part Number Description 1046850 Timeclock Control/942 Softener/7 Day/24 Hour/12 VAC/50 Hz 1046851 Timeclock Control/942 Softener/12 Day/24 Hour/12 VAC/50 Hz 1046852 Timeclock Control/942F Filter/7 Day/24 Hour/12 VAC/50 Hz 1046853...

  • Page 71: 952,952F, And 952Qc Impulse Controls

    12.3 Impulse Controls Magnum 952F Magnum 952 Figure 12.6 Magnum 952F Figure 12.5 Magnum 952 Magnum 952QC Figure 12.7 Magnum 952QC Table 12.5 952 Impulse Control 50 Hz Configurations Part Number Description 1046854 Impulse Control/952 Softener/24 VAC/50 Hz 1046855 Impulse Control/952F Filter/24 VAC/50 Hz 1046856 Impulse Control/952QC Softener/24 VAC/50 Hz - 7 foot (2.1 m) Cable 1046857...
  • Page 72 Table 12.6 Impulse Control 60 Hz Configurations Part Number Description 1046321 Impulse Control/952 Softener/120 VAC/60 Hz 1046323 Impulse Control/952F Filter/120 VAC/60 Hz 1046322 Impulse Control/952 Softener/24 VAC/60 Hz 1046324 Impulse Control/952F Filter/24 VAC/60 Hz 1046325 Impulse Control/952QC Softener/24 VAC/60 Hz - 7 foot (2.1 m) Cable 1046336 Impulse Control/952QC Softener/24 VAC/60 Hz - 14 foot (4.2 m) Cable 1046337...

  • Page 73: 962, 962F, 962Tc, 962Ftc, 962M, And 962S Electronic Controls

    12.4 Electronic Controls Magnum 962M Magnum 962 Figure 12.10 Magnum 962M Figure 12.8 Magnum 962 Magnum 962S Magnum 962F Magnum Cv 962F TIME OF DAY BACKWASH COMPLETE TIME OF BACKWASH SET VALUE TO 10 FLOW SET VALUE TO 5 CAPACITY BACKWASH TIME REMAINING BACKWASH...
  • Page 74 Magnum 962FTC Magnum 962TC Magnum Cv 962FTC TIME OF DAY BACKWASH COMPLETE TIME OF BACKWASH SET VALUE TO 10 FLOW SET VALUE TO 5 CAPACITY BACKWASH TIME REMAINING BACKWASH Figure 12.13 Magnum 962FTC Figure 12.12 Magnum 962TC Table 12.7 962 Electronic Control 12V/50 Hz Configurations Part Number Description 1046860...
  • Page 75 Table 12.9 Transformers Part Number Description 1000810 12 V Wall Mount Transformer/100 VAC/50/60 Hz/150 mA/Japanese Plug 1000811 12 V Wall Mount Transformer/120 VAC/60 Hz/150 mA/North American Plug 1000812 12 V Wall Mount Transformer/240 VAC/50 Hz/150 mA/Australian/Arentine Plug 1000813 12 V Wall Mount Transformer/240 VAC/50 Hz/150 mA/British Plug 1000814 12 V Wall Mount Transformer/230 VAC/50 Hz/150 mA/European/Italian Plug Table 12.10 Miscellaneous Parts...

  • Page 76: Injector Assemblies

    12.5 Magnum Flow Controls Injector Assembly Item Part Number Description 1040670 Injector for 14-inch (35.6 cm) Tank - 0.5 GPM (1.9 LPM) (includes O-rings) 1040671 Injector for 16-inch (40.6 cm) Tank - 0.5 GPM (1.9 LPM) (includes O-rings) 1040672 Injector for 18-inch (45.7 cm) Tank - 0.6 GPM (2.27 LPM) (includes O-rings) 1040673 Injector for 21-inch (53.3 cm) Tank - 0.9 GPM (3.41 LPM) (includes O-rings) 1040674...

  • Page 77: Refill Control Assemblies

    12.6 Magnum Flow Controls Refill Control Assembly Item Part Number Description 1040679 Refill Flow Control for 14-inch (35.6 cm) Tank - 0.7 GPM (2.6 LPM) (3 pack) 1040680 Refill Flow Control for 16-inch (40.6 cm) Tank - 0.8 GPM (3.0 LPM) (3 pack) 1040681 Refill Flow Control for 18-inch (45.7 cm) Tank - 1.0 GPM (3.8 LPM) (3 pack) 1040682...

  • Page 78: 2-Inch Turbine Assembly

    12.7 Magnum IT Flow Sensor Turbine Assembly Item Part Number Description 1000074 Insert, Corner 2-inch 1232965 Assembly, Turbine 2-inch Elbow 1000318 Assembly, Plug...

  • Page 79: Installation Adapters

    12.8 Installation Adapters Adapters- Magnum Item Part Number Description Not Shown 1001657 Magnum Cv 1.5-inch Adapter Kit - Brass NPT for inlet, outlet, drain Not Shown 1001658 Magnum Cv 1.5-inch Adapter Kit - Brass BSP for inlet, outlet, drain 1001655 Magnum Cv 1.5-inch Adapter Kit - CPVC for inlet, outlet, drain Not Shown 1040544...
  • Page 80 Item Part Number Description Not Shown 1030665 2-inch Brass BSP Adapter Not Shown 1033864 2-inch Brass BSP Adapter with Drilled and Tapped 1/4-inch BSP Port Not Shown 1030666 2-inch CPVC Adapter Not Shown 1030667 63-mm Metric PVC Adapter Not Shown 1002906 1.5-inch to 2-inch Brass Bell Reducer Coupling Not Shown...

  • Page 81: Valve Cartridges

    12.9 Magnum Valve Cartridges 1 - Drain Valve Cartridge 2 - Rinse Valve Cartridge 4 - Hard Water Bypass Cap 3 - No Hard Water Bypass Valve Cartridge 5 - Inlet Valve Cartridge Item Part Number Description 1000366 Drain Valve Cartridge 1000365 Rinse Valve Cartridge 1000366...

  • Page 82: Cam And Pilot Valve Assemblies

    12.10 Cam and Pilot Valve Assembly Black Black Item Part Number Description 1000535 Camshaft Assembly - 5 Cycle Softener 1000538 Camshaft Assembly - 3 Cycle Filter 1001751 Camshaft Assembly - Twin Alternating 1000341 Camshaft 1000461 Brine Cam - Co-current 5 Cycle Softener (Maroon) 1000462 Universal Cam Switcher (Black) 1000464...
  • Page 83 Item Part Number Description 1000467 Pilot Cam - Co-current 5 Cycle Softener #4 (Yellow) 1000468 Pilot Cam - Co-current 5 Cycle Softener #5 (Orange) 1000469 Pilot Cam - Co-current 5 Cycle Softener #6 (Red) 1000460 Spacer Cam - 3 Cycle Filter (Grey) 1000462 Universal Cam Switcher (Black) 1000470...

  • Page 84: Kits And Assemblies

    12.11 Kits and Assemblies External Pilot Feed Adapter Switch Kit Pilot System Check Valve Pilot Filter Screen Assembly Part Number Description 1041049 Switch Kit Assembly 0.1 amp rating (also used on 962M and 962S Controls) 1041063 Switch Kit Assembly - 5 amp rating 1000226 Pilot Screen Assembly (includes Pilot Screen, Pilot Screen Cap and O-ring) Valve O-ring Kit (tank adapter O-ring, (3) O-rings for 1-1/2-inch inlet, outlet, drain and...

  • Page 85: 962 Optional Switch Kits Available

    12.12 962 Optional Switch Kits Part Number Description Items Included (2) SPDT Switches with gold cross contacts hardware to mount 3 switches Switch Kit for Twin Alt 962 Controls .1 (6) crimp on connectors 1041037 (2) breakaway switch cams (1) short twin/alt switch cam (1) instruction sheet (2) SPDT Switches with standard contacts hardware to mount 3 switches...
  • Page 86  Copyright 2004 GE Osmonics P/N 1018092 Rev. G...

This manual is also suitable for:

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