Table of Contents
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TECHNICAL GUIDE
SUNLINE 2000™ - BP 180
SUNLINE MAGNUM™ - BP 240
SINGLE PACKAGE
HEAT PUMPS
ASHRAE 90.1 COMPLIANT
MODEL BP180 and BP240
15 and 20 NOMINAL TONS
9.9 EER (15 TON) and 10.3 EER (20 TON)
BP 180
BP 240
FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE
®
DESCRIPTION
York Sunline 2000™ BP 180 & Sunline Magnum™ BP 240
Heat Pumps are convertible single package units. All models
have dual refrigerant circuits for efficient part load operation.
Although the units are primarily designed for curb mounting
on a roof, they can also be slab-mounted at ground level or
set on steel beams above a finished roof.
These heat pumps utilize a unique ambient compensated
time-temperature defrost system. The defrost module auto-
matically increases the time interval between defrost cycles
as the outdoor ambient temperature decreases. This helps to
eliminate unnecessary and costly defrosts.
All units include:
•
S i m p l i c i t y
•
Powder Paint finish that meets ASTM-B-117 750 hour
salt spray standards
•
Two-stage cooling provided by dual independent refrig-
eration circuits with expansion valves, filter-driers, high
and low pressure/loss of charge switches and freez-
estats
•
Hermetically sealed compressors with crankcase heat-
ers
•
Permanently lubricated motors
•
Bottom or side air discharge configuration capability
(field convertible)
•
Belt Drive Blower Motor
•
Manufactured under the quality standards of ISO9001
•
Twenty-four volt control circuit with compressor lock-out
•
Zero-25% fixed air damper with hood
•
Copper tube/aluminum fin coils
•
Easy access to all components
•
Rigging holes in base rails for lifting
•
Single point power connection
•
Complete factory package - tested, charged and wired
•
Agency approvals on all units
WARRANTY
•
Factory Limited Parts Warranty
•
One-year parts warranty
•
A Five-year parts warranty on the compressor and
electric heat elements.
036-21490-002-A-0204
™ Control Board
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Table of Contents
Related Manuals for York BP 180
Summary of Contents for York BP 180
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Page 1: Description
036-21490-002-A-0204 ® DESCRIPTION York Sunline 2000™ BP 180 & Sunline Magnum™ BP 240 Heat Pumps are convertible single package units. All models have dual refrigerant circuits for efficient part load operation. Although the units are primarily designed for curb mounting on a roof, they can also be slab-mounted at ground level or set on steel beams above a finished roof. -
Page 2: Table Of Contents
HEATING CAPACITIES - 15 TON ....16 SUNLINE 2000™ BP 180 HEAT PUMP ... 11 HEATING CAPACITIES - 20 TON ....17 SUNLINE MAGNUM™... -
Page 3: Product Nomenclature
036-21490-002-A-0204 PRODUCT NOMENCLATURE 15T Sunline 2000™ and 20T Sunline Magnum™ Model Number Nomenclature York Brand B P 180 C 00 A 2 A AA 1 A Product Category Product Style B = Heat Pump, Single Package A = Style A... - Page 4 036-21490-002-A-0204 PRODUCT NOMENCLATURE - CONTINUED 15T Sunline 2000™ and 20T Sunline Magnum™ Heat Pump Model Number Nomenclature Additional Options None Phase Monitor Coil Guard Dirty Filter Switch Phase Monitor & Coil Guard Phase Monitor & Dirty Filter Switch Coil Guard & Dirty Filter Switch Phase Monitor, Coil Guard, &...
- Page 5 036-21490-002-A-0204 Additional Options Johnson UNT Controller with Dirty Filter Switch & Air Proving Switch, Hinged Filter Door & Tooless Access Panels Johnson UNT Controller, DFS, APS & Phase Monitor, Hinged Filter Door & Tooless Access Panels Johnson UNT Controller, DFS, APS & Coil Guard, Hinged Filter Door & Tooless Access Panels Johnson UNT Controller, DFS, APS, Phase Monitor, &...
- Page 6 036-21490-002-A-0204 Additional Options Johnson UNT Controller with Dirty Filter Switch & Air Proving Switch Johnson UNT Controller, DFS, APS & Phase Monitor Johnson UNT Controller, DFS, APS & Coil Guard Johnson UNT Controller, DFS, APS, Phase Monitor, & Coil Guard Johnson UNT Controller, DFS, APS &...
- Page 7 036-21490-002-A-0204 Additional Options Technicoat Condenser Coil & Dirty Filter Switch Technicoat Condenser Coil, Phase Monitor, & Coil Guard Technicoat Condenser Coil, Phase Monitor, & Dirty Filter Switch Technicoat Condenser Coil, Coil Guard, & Dirty Filter Switch Technicoat Condenser Coil, Phase Monitor, Coil Guard, & Dirty Filter Switch Technicoat Evaporator Coil Technicoat Evaporator Coil &...
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Page 8: Features
036-21490-002-A-0204 FEATURES • Anti-Short Cycle Protection - To aid compressor life, an anti-short cycle delay is incorporated into the standard controls. Compressor reliability is further All models are available with a wide variety of factory- ensured by programmable minimum run times. For mounted options such as stainless steel heat exchangers, testing, the anti short cycle delay can be temporarily phase monitor, dirty filter switch, and coil guard to make them... -
Page 9: Factory-Installed Options
036-21490-002-A-0204 • BAS Controls - York’s Sunline™ series units offer fac- • DISCONNECT SWITCH - For gas heat units and cooling tory mounted BAS controls such as Novar, Honeywell, units with electric heat, a HACR breaker sized to the unit Johnson, and CPC. - Page 10 036-21490-002-A-0204 The rain hood is painted to match the basic unit and • HIGH SPEED DRIVE - A smaller blower pulley and a must be field assembled before installing. shorter belt increase the speed of the supply air blower for applications with a higher CFM and/or static pressure Power exhaust is not available as a field installed option.
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Page 11: Sunline 2000™ Bp 180 Heat Pump
(OPTION) NPT FEMALE CONDENSATE DRAIN BELT DRIVE BLOWER MOTOR FULL PERIMTER 14 G AUGE BASE RAILS WITH LIFTING HOLES FIGURE 1 - SUNLINE 2000 BP 180 HEAT PUMP FIGURE 2 - SUNLINE MAGNUM BP 240 HEAT PUMP Unitary Products Group... -
Page 12: Ratings
UNIT Octave Band Centerline Frequency (Hz) dB(A) SIZE dB(A) 1,000 2,000 4,000 8,000 10Ft. BP 180 6,000 1.00 1,080 4.60 BP 240 8,000 1.00 1,120 6.65 1. These values have been accessed using a model of sound propagation from a point source into the hemispheric\free field. The dBA values provided are to be used for reference only. -
Page 13: Cooling Capacities - Bp 180 15 Ton
036-21490-002-A-0204 TABLE 3: COOLING CAPACITIES - BP 180 15 TON TEMPERATURE OF AIR ON OUTDOOR COIL AIR ON 85ºF 95 ºF EVAPORATOR SENSIBLE CAPACITY, MBH SENSIBLE CAPACITY, MBH COIL TOTAL POWER TOTAL POWER ENTERING DRY BULB ENTERING DRY BULB ºF CAP. -
Page 14: Cooling Capacities - Bp 240 20 Ton
036-21490-002-A-0204 TABLE 4: COOLING CAPACITIES - BP 240 20 TON TEMPERATURE OF AIR ON OUTDOOR COIL AIR ON 85ºF 95 ºF EVAPORATOR SENSIBLE CAPACITY , MBH SENSIBLE CAPACITY , MBH COIL POWER TOTAL TOTAL POWER ENTERING DRY BULB ENTERING DRY BULB ºF CAP. - Page 15 036-21490-002-A-0204 TABLE 4: COOLING CAPACITIES - BP 240 20 TON (CONTINUED) TEMPERATURE OF AIR ON OUTDOOR COIL The capacities are gross ratings. For Net capacity, AIR ON 125ºF deduct the supply air blower motor heat, MBH = EVAPORATOR 3.415 X Kw. Refer to the appropriate blower perfor- SENSIBLE CAPACITY , MBH COIL...
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Page 16: Heating Capacities - 15 Ton
036-21490-002-A-0204 TABLE 5: HEATING CAPACITIES - 15 TON OUTDOOR AIR TEMPEATURE ºf (72% RH) Return & KW Air ºF 10.1 10.6 11.1 11.7 12.2 12.7 4500 11.0 11.5 12.0 12.5 13.1 13.6 14.1 14.6 13.4 13.9 14.5 15.0 15.5 16.0 16.5 17.0 10.0... -
Page 17: Heating Capacities - 20 Ton
036-21490-002-A-0204 TABLE 6: HEATING CAPACITIES - 20 TON OUTDOOR AIR TEMPEATURE ºf (72% RH) Return & KW Air ºF 11.1 11.7 12.2 12.8 13.3 13.9 14.4 15.0 204.7 6000 13.0 13.5 14.1 14.6 15.2 15.7 16.3 16.8 14.5 15.0 15.6 16.1 16.7 17.2... -
Page 18: Blower Performance 15 Ton Supply Air
036-21490-002-A-0204 TABLE 7: BLOWER PERFORMANCE 15 TON SUPPLY AIR BOTTOM DUCT CONNECTIONS Motor Blower Pulley Speed 4500 5250 6000 6750 7200 (Turns (RPM) Open)* 208 VOLT AND STANDARD DRIVE 1010 1040 208 VOLT AND HIGH SPEED DRIVE ACCESSORY 1025 1065 1095 1130 1170... -
Page 19: Blower Performance 20 Ton Supply Air
036-21490-002-A-0204 TABLE 8: BLOWER PERFORMANCE 20 TON SUPPLY AIR BOTTOM DUCT CONNECTIONS MOTOR BLOWER PULLEY SPEED, 6000 7000 8000 9000 9400 (TURNS (RPM) OPEN)* 208 VOLT AND STANDARD DRIVE 6.0** 1015 208 VOLT AND HIGH SPEED DRIVE 1010 1020 1035 1050 1075 1100... -
Page 20: Blower Motor And Drive Data
036-21490-002-A-0204 TABLE 9: BLOWER MOTOR AND DRIVE DATA BELT ADJUSTABLE MOTOR PULLEY FIXED BLOWER PULLEY MOTOR (NOTCHED) BLOWER MODEL DRIVE RANGE OUTSIDE PITCH OUTSIDE PITCH PITCH SIZE EFF. DESIG- BORE DESIG- BORE DESIG- (RPM) HP FRAME DIA. DIA. DIA. DIA. LENGTH QTY. -
Page 21: Electronic Thermostat Field Wiring
036-21490-002-A-0204 The thermostat must provide a “G” signal when there is a call for “W1.”The unit control board will energize the indoor blower when the compressors are energized; however, if the thermostat calls for “W2” during the anti- short-cycle delay, the electric heat (when installed) will be energized immediately upon the call for “W2.”... -
Page 22: Field Wiring Disconnect
036-21490-002-A-0204 FIGURE 5 - FIELD WIRING DISCONNECT TABLE 12: VOLTAGE LIMITATIONS VOLTAGE POWER SUPPLY MIN. MAX. 208/230-3-60 460-3-60 575-3-60 Unitary Products Group... -
Page 23: Electrical Data -Without Powered Convenience Outlet
036-21490-002-A-0204 TABLE 13: ELECTRICAL DATA -WITHOUT POWERED CONVENIENCE OUTLET COMPRESSORS HEATER OPTION MAX. MIN. FUSE/ OD FAN CONV MODEL BLOWER CIRCUIT VOLTAGE MOTORS OUTLET BRKR TONNAGE MOTOR AMPACITY MODEL KW STAGES AMPS FLA EACH AMPS EACH EACH SIZE (AMPS) (AMPS) 73.5 13.5 37.5... -
Page 24: Electrical Data -With Powered Convenience Outlet
036-21490-002-A-0204 TABLE 14: ELECTRICAL DATA -WITH POWERED CONVENIENCE OUTLET COMPRESSORS HEATER OPTION MAX. MIN. FUSE/ OD FAN CONV MODEL BLOWER CIRCUIT VOLTAGE MOTORS OUTLET BRKR TONNAGE MOTOR AMPACITY MODEL KW STAGES AMPS FLA EACH AMPS EACH EACH SIZE (AMPS) (AMPS) 83.5 13.5 37.5... -
Page 25: Electric Heat Correction Factors
036-21490-002-A-0204 TABLE 15: ELECTRIC HEAT CORRECTION FACTORS NOMINAL VOLTAGE VOLTAGE KW CAP. MULTIPLIER 1.00 0.92 0.92 0.92 TABLE 16: PHYSICAL DATA MODEL BP180 BP240 CENTRIFUGAL BLOWER (Dia. x Wd. in.) 15 x 15 18 x 15 SUPPLY AIR BLOWER FAN MOTOR HP ROWS DEEP INDOOR COIL FINS PER INCH... -
Page 26: Unit Dimensions - 15 Ton
036-21490-002-A-0204 ECONOMIZER / MOTORIZED DAMPER, FIXED OUTDOOR INTAKE AIR AND FIELD-SUPPLIED POWER EXHAUST RAIN HOODS DISCONNECT SWITCH (See detail "Y") BLOWER LOCATION COMPRESSOR ACCESS ACCESS (See detail "X") BLOWER MOTOR ACCESS OPTIONAL COIL BLOWER GUARD KIT COMPARTMENT ACCESS (Auxiliary) 44-1/4" (15 TON) DOT PLUG (For pressure Drop Reading) -
Page 27: Detail "X" Accy. Side Supply & Return Air Openings - 15 Ton
036-21490-002-A-0204 NOTE: Units and ductwork are approved for zero clearance TABLE 18: MINIMUM CLEARANCES to combustible materials when equipped with elec- CLEARANCE LOCATION tric heaters. Front 36” 24” (Less Economizer) TABLE 19: UTILITIES ENTRY DATA Back 49” (With Economizer) HOLE OPENING SIZE (DIA.) USED FOR 24”... -
Page 28: Detail "X" Accy. Side Supply & Return Air Openings - 20 Ton
036-21490-002-A-0204 DUCT COVERS - Units are shipped with the bottom duct openings covered. An accessory flange kit is available for connecting side ducts. For bottom duct applications: 1. Remove the side panels from the supply and return air compartments to gain access to the bottom supply and return air duct covers. -
Page 29: Four And Six Point Loads - 15 Ton
036-21490-002-A-0204 FRONT FRONT 6 Point Loads 4 Point Loads FIGURE 12 - FOUR AND SIX POINT LOADS - 15 TON FIGURE 13 - FOUR AND SIX POINT LOADS - 20 TON TABLE 20: FOUR AND SIX POINT LOADS 4 - POINT LOADS (LBS) UNIT TOTAL 2190... -
Page 30: Roof Curb Dimensions - 15 & 20 Ton
036-21490-002-A-0204 FIGURE 14 - ROOF CURB DIMENSIONS - 15 & 20 TON FIGURE 15 - ROOF CURB BENEFITS Unitary Products Group... -
Page 31: Unit And Curb Applications
036-21490-002-A-0204 FIGURE 16 - UNIT AND CURB APPLICATIONS FIGURE 17 - TYPICAL APPLICATIONS - 15 TON ROOF JACK INSTALLATION ROOF CURB INSTALLATION SLAB ON GROUND INSTALLATION FIGURE 18 - TYPICAL UNIT APPLICATIONS - 20 TON Unitary Products Group... -
Page 32: Typical Roof-Top Installation (15 Ton Shown)
036-21490-002-A-0204 FIGURE 19 - TYPICAL ROOF-TOP INSTALLATION (15 TON SHOWN) THERMOSTAT CONTROL TERMINALS TERMINAL BLOCK Smoke Detector Jumper 24 VAC Class 2 TERMINALS ON A LIMITED NUMBER OF THERMOSTATS Second stage heating not required on single stage heating units. Second stage cooling not required on single stage cooling units. Jumper is required if there is no Smoke Detector circuit. -
Page 33: Guide Specifications
All units shall be manufactured in a facility certified to ISO 9001 standards and the cooling performance shall be rated in York's Sunline 2000™ and Sunline Magnum™ units are con- accordance with DOE and ARI test procedures. Units shall be vertible single package units. - Page 34 036-21490-002-A-0204 totally enclosed with permanently lubricated bearings, inter- Unit shall incorporate "AUTO RESET" compressor nally protected against overload conditions and staged inde- over temperature, over current protection. pendently. Unit shall operate with conventional thermostat REFRIGERANT COMPONENTS designs and have a low voltage terminal strip for easy hook-up.
- Page 35 036-21490-002-A-0204 • ELECTRONIC ENTHALPY AUTOMATIC • BURGLAR BARS - Designed to work with above roof ECONOMIZER - Outdoor and return air dampers that curbs, depending on unit model. Fits duct openings of are interlocked and positioned by a fully-modulating, curb supply and return air openings. spring-return damper actuator.
- Page 36 Subject to change without notice. Printed in U.S.A. 036-21490-002-A-0204 Copyright © by Unitary Products Group 2004. All rights reserved. Supersedes: 036-21490-001-A-1202 Unitary 5005 Norman Products York Group Drive 73069...
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