Lexus CT 200H 2014 Service Manual
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Lexus CT 200H 2014 Service Manual

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CT 200h Pre-Delivery Service Manual
Lexus Technician:
Before you perform a Pre-Delivery Service (PDS) on this vehicle, be sure you:
• Read and understand this PDS Manual
• Read and understand all applicable PDS Technical Service Information Bulletins (TSIBs) for this vehicle
• Read and understand the PDS Precautions in the TSIBs and pages i, 9, 10.
• Attend the "Technical Introduction to Lexus Course L005" at the Lexus Area Office
When performing a PDS on this vehicle:
• Use the PDS Manual when performing this service
• Check the Technical Information System (TIS) for any updated PDS TSIBs that apply to the model you are
servicing
• Verify that the Vehicle Identification Number (VIN) on repair order and vehicle match
• Lift vehicle and perform under vehicle safety/damage inspection
• Road test vehicle long enough to test hot engine and drive over rough road (Bott dots) to test for rattles/
squeaks
• When PDS is completed, sign Vehicle Delivery Certificate, located in the glove box
The following TSIBs are available on TIS:
Hybrid system electrical safety precautions
Short pin installation during pds
Activation and initialization of tire pressure warning system
Initial calibration of compass
Front wheel opening extension pad installation
Front license plate mounting bracket and license plate installation
Maintenance for hv / auxiliary battery before delivery
Floor mat installation
To obtain PDS material:
Manual
• Download from TIS website or Lexus Customer Services website on Dealer daily
• Order from MDC, 00242-PDSCT-MAN14
Check Sheet
• Download and print from TIS website or Lexus Customer Services website on Dealer Daily, or
• Order from MDC, 00242-PDSCT-CK14, each packet contains 25 Check Sheets
• Sheet is two-sided, back side has procedure tips
Vehicle Delivery Certificate
• Order from MDC, 00242-TIQ14
Other PDS TSIBs
• Download from TIS website
Contact your District Service & Parts Manager if you have any questions.
MDC #00242-PDSCT-MAN14
JBS 20131130

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  • Page 1 CT 200h Pre-Delivery Service Manual Lexus Technician: Before you perform a Pre-Delivery Service (PDS) on this vehicle, be sure you: • Read and understand this PDS Manual • Read and understand all applicable PDS Technical Service Information Bulletins (TSIBs) for this vehicle • Read and understand the PDS Precautions in the TSIBs and pages i, 9, 10. • Attend the “Technical Introduction to Lexus Course L005” at the Lexus Area Office When performing a PDS on this vehicle: • Use the PDS Manual when performing this service • Check the Technical Information System (TIS) for any updated PDS TSIBs that apply to the model you are servicing • Verify that the Vehicle Identification Number (VIN) on repair order and vehicle match • Lift vehicle and perform under vehicle safety/damage inspection • Road test vehicle long enough to test hot engine and drive over rough road (Bott dots) to test for rattles/ squeaks • When PDS is completed, sign Vehicle Delivery Certificate, located in the glove box The following TSIBs are available on TIS:...
  • Page 2 2014MY CT 200h Pre-Delivery Service Manual CT 200h...
  • Page 3 PRECAUTIONS The CT 200h has unique operating modes, so always follow the precautions below when performing the PDS operation: • The CT 200h contains high voltage (202-650 volts) AC and DC Systems. All high voltage wiring and connections are orange in color. Do not carelessly touch these orange colored wiring harnesses and connectors. • The hybrid system may start up and shut down suddenly whenever the “READY” light is illuminated. Be sure to put the vehicle in “P”, apply the parking brake, and push the “POWER” switch OFF in order to stop the hybrid system (the “READY” light turns OFF), before working in the engine compartment. • The hybrid transaxle, engine radiator, and inverter radiator may reach high temperatures during inspection. Carefully observe all caution labels and instructions on these components. • Be sure to keep the vehicle in “P” at all times unless otherwise instructed. When the selector lever is in “N”, the hybrid vehicle battery will not charge even if the gasoline engine is operating. • When leaving the vehicle, push “P” park switch, apply the parking brake, and push the “POWER” switch OFF in order to stop the hybrid system (the “READY” light turns OFF). • Air vents are located on the right rear seatback to cool the hybrid vehicle battery. Do not block these air vents. • Do not splash water on the electric components in the engine compartment. CT 200h...

  • Page 4: Table Of Contents

    TABLE OF CONTENTS INSPECTION DETAILS ................ 6 A. ENGINE COMPARTMENT ............7 B. LOCKS AND LIGHTS ..............11 C. LEFT FRONT ................19 D. LEFT REAR ................42 E. BACK DOOR ................44 F. RIGHT REAR ................45 G. RIGHT FRONT ................47 H. FRONT BUMPER ..............49 I. UNDER VEHICLE (SAFETY/DAMAGE) ........50 J. ROAD TEST ................54 COMPLETION ..................62 MAINTENANCE FOR HV & AUXILIARY BATTERIES ......65 INDEX ....................
  • Page 5 TABLE OF CONTENTS Page Engine coolant reservoir ................... 10 Engine oil level dipstick ....................9 Engine oil filler cap ...................... - Power control unit coolant reservoir ................9 Brake fluid reservoir....................9 Fuse boxes ........................- Radiator ........................- Condenser ........................- Electric cooling fans....................56 Washer fluid tank ...................... 10 NOTE: Install protective fender covers prior to beginning the under hood inspection. CT 200h...
  • Page 6 TABLE OF CONTENTS Page Headlight switch ....................... 17 Turn signal lever ....................... 17 Fog light switch ......................18 Gauges and meters ....................27 Multi-information display ................... 31 Windshield wipers and washer switch ..............24 Rear window wiper and washer switch* ..............24 Power (ignition) switch....................15 Emergency flasher switch..................18 Navigation system* ....................36 Display audio system* ....................36 Glove box ......................... 48 Air conditioning system..................... 33 Audio system ......................34 Rear window and outside rear view mirror defoggers ..........23 Tilt and telescopic steering control lever ..............
  • Page 7 TABLE OF CONTENTS Page Audio remote control switches.................. 35 Talk switch ........................ 35 Multi-information switch .................... 31 Telephone switches ....................35 Distance switch* ....................... 59 Cruise control switch* ....................58 Dynamic radar cruise control switch* ............... 59 Horn .......................... 61 * If equipped CT 200h...
  • Page 8 TABLE OF CONTENTS Page Headlight cleaner switch* ..................25 Outside rear view mirror switches ................23 Instrument panel light control switches..............23 Intuitive parking assist switch ................... 31 Heated steering wheel switch ..................-- Windshield wiper de-icer switch* ................25 Fuel filler door opener....................32 NOTE: Inspect interior parts after removing the necessary factory interior protective covering. To prevent the battery from being discharged, the hybrid system should be running when the electrical control switches are turned on.
  • Page 9 TABLE OF CONTENTS 3 4 5 Page Hybrid transmission shift lever.................. 55 P position switch ....................... 15 Security indicator ....................12, 13 Seat heater switches* ....................38 OPEN CLOSE switch* ....................- AUX port ........................34 USB port ........................34 Power outlet......................37 Cup holders ......................... - TILT switch* ......................... - Remote touch* ......................36 EV drive mode switch ....................60 * If equipped CT 200h...

  • Page 10: Inspection Details

    INSPECTION DETAILS CT 200h...

  • Page 11: A. Engine Compartment

    PAINT FINISH (PAINT DEFECT, DAMAGE) Visually and by hand inspect all body panels (doors, back door, fenders, engine hood, roof panel) for surface damage from shipment or any abnormalities (surface rust, paint flaking, chips, dents or scratches). NOTE: Use a well-illuminated area to clearly inspect all painted surfaces (800-lux illumination is recommended). EXTERIOR PARTS FOR FIT Visually and by hand check the following parts for proper installation, rust, fit, misalignment and loose items: a ) Front and rear bumpers b ) Window moldings (front, side and rear) c ) Lexus emblems (front and rear) d ) Outside rear view mirrors e ) Headlights, turn signal lights, side marker lights, fog lights and tail light lenses f ) Doors, engine hood and fuel filler door g ) Moon roof* h ) Front/rear door panel protector i ) Outside door handle j ) Radiator grille k ) Vehicle name emblems * If equipped CT 200h...
  • Page 12 INSPECTION DETAILS - A. ENGINE COMPARTMENT ENGINE HOOD RELEASE LEVER Check that the opening and closing of the engine hood is smooth and that the latch operates properly using the engine hood release lever. CT 200h...

  • Page 13: Engine Oil Level Dipstick

    INSPECTION DETAILS - A. ENGINE COMPARTMENT SHORT PIN INSTALLATION Refer to the Service Bulletin. ENGINE OIL LEVEL (HYBRID SYSTEM NOT RUNNING) a ) Remove the engine oil level dipstick and wipe it clean. Reinsert the dipstick and pull it out to check the oil level. The level should be between the two marks. Full b ) Check the oil for dirt or impurities. NOTE: If the oil level is low, add specified engine oil and check for oil leaks. BRAKE FLUID LEVEL Visually check the fluid level through the reservoir. If the fluid level is low, replenish the brake fluid reservoir with FMVSS No. 116 DOT 3 or SAE J1703 brake fluid and check for fluid leaks. Brake fluid level should be the “MAX” line (within 0.2 in. [5.0 mm] below). NOTE: Refer to the Repair Manual for fluid specifications. HYBRID SYSTEM POWER CONTROL UNIT COOLANT LEVEL Visually check the coolant level through the coolant...

  • Page 14: Engine Coolant Level

    INSPECTION DETAILS - A. ENGINE COMPARTMENT ENGINE COOLANT LEVEL Visually check the coolant level through the coolant reservoir tank when the engine is cool. The coolant level is satisfactory if the level is between the “FULL” and “LOW” lines on the tank. Reservoir cap FULL CAUTION: To prevent burning yourself, do not remove the radiator cap when the engine is hot. WASHER FLUID LEVEL Open the washer tank cap and visually check the washer fluid level in the washer tank. The fluid level should be filled within 2 inches of the cap. WIRING AND HOSES a ) Check the hoses, hose connectors and various clamps for tightness. b ) Visually inspect the condition of all harness connectors and terminals for proper installation and tightness. CT 200h...

  • Page 15: B. Locks And Lights

    INSPECTION DETAILS - B. LOCKS AND LIGHTS WIRELESS DOOR LOCK REMOTE CONTROL SYSTEM Inspect the four functions of the system. Locks all doors Unlocks all doors Opens the windows (Press and hold) Sounds alarm (Press and hold) a ) Locking the doors 1. Close all the doors. 2. Press on the electronic key to lock all the doors from outside the vehicle. NOTE: At this time, all the turn signal lights flash once sounding one beep. However, when you press with any door not closed securely, the buzzer sounds continuously until all the doors are closed securely.

  • Page 16: Theft Deterrent System

    INSPECTION DETAILS - B. LOCKS AND LIGHTS SMART ACCESS SYSTEM a ) With electronic key inside of the vehicle, touch the lock sensor (on the upper part of the door handle) and back door lock button. Check that the buzzer sounds and that the doors do not lock. b ) Take the electronic key and get out of the vehicle. Touch the lock sensor (on the upper part of the door handle). Check that the door locks. NOTE: Recognition signals for the lock operation will operate up to two consecutive times. c ) From a distance of at least 2.3 ft. (0.7 m), approach the vehicle and pull the driver and passenger side door handles, and the back door opener. Check that the door unlocks. NOTE: The doors cannot be unlocked for 3 seconds after the doors are locked. THEFT DETERRENT SYSTEM With the doors locked, check that the system operates properly. System Test: a ) Open the windows. b ) Lock the doors by smart access system, wireless remote control or mechanical key. Be sure to wait until the security light on the center panel starts flashing.

  • Page 17: Immobilizer System

    INSPECTION DETAILS - B. LOCKS AND LIGHTS IMMOBILIZER SYSTEM a ) Check that the security indicator light flashes when the “POWER” switch is OFF. b ) Check that the hybrid system can be started using all the keys. c ) Check that the security indicator light turns off when starting the hybrid system. DOOR LOCK SYSTEM AND ILLUMINATED Electronic keys ENTRY SYSTEM a ) Check that all doors open and close smoothly using the inside and outside door handles. b ) Check that the doors cannot be opened by using the inside and outside door handles when the lock button is in the locked position (except front inside door handles). mechanical key c ) For front inside door handles: Check that the front doors can be opened by using the inside door handles when the lock button is in the lock position. d ) Check exterior key lock control system operation by mechanical key (with driver’s door). NOTE: • To remove the mechanical key: Release the lock and pull the key out.

  • Page 18: Remote Engine Starter

    INSPECTION DETAILS - B. LOCKS AND LIGHTS e ) Check that the outer foot light illuminates when the door is opened. OUTER FOOT LIGHT REMOTE ENGINE STARTER* a ) Starting the Engine 1. Close and lock all doors. 2. Quickly press twice and then press and hold for 3 seconds. NOTE: When the engine starts, the hazard lights will flash for 20 seconds. b ) Stopping the Engine 1. Press or press and hold for 2 seconds. * If equipped CT 200h...
  • Page 19 INSPECTION DETAILS - B. LOCKS AND LIGHTS POWER SUPPLY CHANGEOVER AND HYBRID SYSTEM START/STOP Check for proper activation of the “POWER” switch. Power supply changeover a ) Carry the electronic key in the vehicle and apply the parking brake. b ) Without depressing the brake pedal, press the “POWER” switch and change the power supply. Press once: ACCESSORY mode Press twice: ON mode Press three times: OFF c ) In each mode, check that the power supply has changed properly. NOTE: If the “POWER” switch illuminator blinks refer to the Repair Manual. Hybrid system start/stop a ) Carry the electronic key in the vehicle and apply the parking brake.

  • Page 20: Exterior Lights

    INSPECTION DETAILS - B. LOCKS AND LIGHTS EXTERIOR LIGHTS Front (Halogen Headlights) Front turn signal light Walk around the vehicle and check that the following lights illuminate: Headlight low beam a ) Headlights b ) Daytime running light c ) Parking lights d ) Side marker lights e ) Fog lights f ) Turn signal lights g ) License plate lights h ) Tail lights Headlight high beam Front fog light i ) Brake lights (when brake pedal is depressed) j ) Back-up lights Front (LED Headlights)

  • Page 21: Headlight Switch

    INSPECTION DETAILS - B. LOCKS AND LIGHTS TURN SIGNAL, HEADLIGHT, HIGH BEAM, FOG LIGHTS AND EMERGENCY FLASHER INDICATOR LIGHTS a ) Check that the turn signal indicator lights on the instrument panel illuminate when the turn signal lever is moved up or down. Right turn Left turn Move and hold the lever part way to signal a lane change (Right) Move and hold the lever part way to signal a lane change (Left) b ) Check that the headlight or tail light indicator light illuminates when the headlight switch is on. The headlights and side marker, parking, tail, license plate and instrument panel lights turn on and off automatically. (When the “POWER” switch is in ON mode.)

  • Page 22: Fog Light Switch

    INSPECTION DETAILS - B. LOCKS AND LIGHTS e ) Check that the front fog lights are on when the front fog light switch is turned on with the headlights on. f ) Check that the turn signal lights and turn signal indicator lights blink when the emergency flasher switch is on. HEADLIGHT AIM If headlight aim is not correct, see Repair Manual for headlight aim procedure. CT 200h...

  • Page 23: C. Left Front

    INSPECTION DETAILS - C. LEFT FRONT INTERIOR PARTS FOR DAMAGE AND FIT Visually inspect the following interior parts for dirt, damage, and proper fit and alignment: Floor mat_U.PDF 4/1/13 4:59 PM a ) Instrument panel, dashboard and glove box b ) Roof headliner, pillar, roof side garnish and sun visors c ) Door trim and quarter trim panels d ) Seat upholstery and floor carpeting e ) Console box f ) Steering wheel FLOOR MATS Check that the floor mats are designed specifically for this vehicle. Fix them securely in place onto the carpet. PRE-COLLISION BRAKING* Check that the “PCS” warning light turns on when pre- collision braking is disabled. Pre-collision braking disabled.
  • Page 24 INSPECTION DETAILS - C. LEFT FRONT SEAT BELT Check seat belt operation. a ) Check that the belt extends and retracts smoothly. b ) Check that the belt length is not twisted. c ) Check that the buckle locks securely and releases smoothly. d ) Check that the adjustable seat belt anchor operates properly and that it securely locks in position. SEAT ADJUSTMENT Check that the seat slides smoothly, reclines properly and locks securely in any position. a ) Power Seat Adjustment* Seat position adjustment Seat cushion (front) angle adjustment Vertical height adjustment Seatback angle adjustment Lumbar support adjustment b ) Manual Seat Adjustment Seat position adjustment Seatback angle adjustment Vertical height adjustment...

  • Page 25: Driving Position Memory System

    INSPECTION DETAILS - C. LEFT FRONT c ) Head Restraint Adjustment Lock release button Pull the head restraints up. Down Push the head restraint down while pressing the lock release button. DRIVING POSITION MEMORY SYSTEM* a ) With the “POWER” switch in the ON mode and the “P” park switch illuminated, check the operation: 1. Adjust the driver’s seat and outside rear view mirrors to the desired positions. Lock release button 2. While pressing the “SET” button, press down the button “1”, “2” or “3” until a beep is heard. 3. Check all buttons (1, 2 and 3) to make sure that all memorized settings operate correctly. b ) With the vehicle in the “P” position, close the driver’s door and turn the “POWER” switch to ON mode. 1. Register a driving position to the button “1”, “2” or “3”. 2. Do not carry more than one key (including a card key*) when registering. While pressing the button “1”, “2” or “3”, press the driver’s door lock switch (either lock or unlock switch) until a signal beeps.
  • Page 26 INSPECTION DETAILS - C. LEFT FRONT POWER WINDOWS AND DOOR LOCKS a ) With the “POWER” switch in the ON mode, operate the power window switch. Check that the power window up and down operation is smooth. Closing One-touch closing Opening One-touch opening b ) Check that the windows (other than the driver’s window) cannot be operated when the window lock switch is on. c ) Check operation of the power door lock switch. Locks all doors Unlocks all doors d ) With the doors closed, check that the power windows can be fully operated after the “POWER” switch has been switched to the ACCESSORY mode or OFF. NOTE: This feature is canceled after 45 seconds or if either front door is opened. CT 200h...

  • Page 27: Rear Window And Outside Rear View Mirror Defoggers

    INSPECTION DETAILS - C. LEFT FRONT INTERIOR, PERSONAL AND FOOTWELL Check operation of the following interior lights: Cup holder lights (“POWER” switch in the ACCESSORY or ON mode) Front interior/personal lights Rear interior light Footwell lights INSTRUMENT PANEL LIGHT CONTROL Check that the instrument panel light control switch operates properly. Brighter Darker OUTSIDE REAR VIEW MIRRORS a ) Check power outside rear view mirrors operation with the “POWER” switch in the ACCESSORY or ON mode. 1. Press the master switch “L” (left) and “R” (right) and press the control switch in the desired direction ...

  • Page 28: Windshield Wipers And Washers

    INSPECTION DETAILS - C. LEFT FRONT WINDSHIELD WIPERS AND WASHERS With the “POWER” switch in the ON mode: Front wiper a ) Push the lever toward you and check that washer fluid squirts onto the proper area of the windshield and that wipers are activated. Wipers will make one additional pass after a 3-second delay. Wash/wipe operation b ) Check wiper speed operation on mist, intermittent, low and high cycles. Check that the wiper blades wipe off the washer fluid cleanly. Intermittent Type --- Intermittent wiper operation Rain-sensing Type* --- Rain-sensing wiper operation Low speed wiper operation High speed wiper operation Temporary operation Intermittent and Rain-sensing Type c ) The wipers should not make any abnormal noise when operating. NOTE: • Intermittent Type --- The frequency of the intermittent can be adjusted by turning the knob. • Rain-sensing Type* --- The sensitivity of the sensor can be adjusted by turning the knob. • Add washer fluid up to the proper level. Rain-sensing Type* d ) With the wiper switch lever in the “AUTO” position, splash the water on the windshield around the...

  • Page 29: Headlight Cleaner Switch

    INSPECTION DETAILS - C. LEFT FRONT HEADLIGHT CLEANER* With the “POWER” switch in the ON mode and the headlights on, push the headlight cleaner switch and check that washer fluid splashes on the headlights. WINDSHIELD WIPER DE-ICER* With the “POWER” switch in the ON mode, push the windshield wiper de-icer button and check for proper operation. * If equipped CT 200h...
  • Page 30 INSPECTION DETAILS - C. LEFT FRONT Intentionally left blank CT 200h...
  • Page 31 INSPECTION DETAILS - C. LEFT FRONT WARNING LIGHTS AND INDICATOR LIGHTS a ) With the “POWER” switch in the ON mode, check that each warning and/or indicator light operates properly. b ) With the “POWER” switch in the ON mode, check that the following warning and/or indicator lights turn on and then go off after a few seconds: • Slip indicator light • ABS warning light • SRS airbag warning light • Tire pressure warning light • Master warning light • PCS (Pre-Collision System) warning light* • Brake system warning light • VSC (Vehicle Stability Control) off indicator light • Electric power steering system warning light • Charging system warning light • Malfunction indicator lamp • Eco Driving Indicator Light • SRS airbag on-off indicator light (on the center panel) Refer to “Warning Lights and Buzzers” on page 28 for details. * If equipped CT 200h...
  • Page 32 INSPECTION DETAILS - C. LEFT FRONT Warning Light and Buzzer Light/Buzzer Function/Condition Brake system warning light Brake System Warning • Low brake fluid Light and buzzer • Malfunction in the brake system Indicates a malfunction in Brake System Warning • The regenerative brake system. Light •...
  • Page 33 INSPECTION DETAILS - C. LEFT FRONT Light/Buzzer Function/Condition A buzzer sounds and the warning light comes on or flashes to indicate that the master warning system has detected a Master Warning Light malfunction. If the master warning light comes on, a message appears on the multi-information display.
  • Page 34 INSPECTION DETAILS - C. LEFT FRONT Light/Buzzer Function/Condition Low Fuel Level Warning Indicates remaining fuel is approximately Light 1.8 gal. (6.8L, 1.5 lmp.gal.) or less Indicates a malfunction in: • Vehicle stability control Slip indicator light • Traction control • Hill-start assist control Automatic headlight Indicates a malfunction in the automatic leveling system warning...

  • Page 35: Multi-Information Display

    INSPECTION DETAILS - C. LEFT FRONT MULTI-INFORMATION DISPLAY The multi-information display provides information on vehicle driving conditions and warning messages. Trip information a ) Press the “DISP” button and cycle through the following: Energy monitor “DISP” button Current fuel consumption/Average fuel consumption after refueling Average fuel consumption Cruising range Elapsed time Average fuel speed Setting Display off b ) Open any door and back door, and check that the opening condition is displayed by graphic information. NOTE: Refer to the multi-information display section in the Owner’s Manual for list of the system’s functions and displays. INTUITIVE PARKING ASSIST* This procedure is performed by placing poles (Ø 2.36 in) or safety cones at 6 points:...

  • Page 36: Fuel Filler Door Opener

    INSPECTION DETAILS - C. LEFT FRONT d ) Check that the buzzer sounds and the indicator bar is displayed on the screens. Front corner sensor operation Rear corner sensor operation Rear center sensor operation Check that the interval of the buzzer shortens and ultimately changes to a continuous sound as the obstacle is approached. FUEL FILLER DOOR OPENER Check operation of the fuel door opener button. TILT AND TELESCOPIC STEERING WHEEL Check steering wheel adjustment operation. Hold the steering wheel and push the lever down to set the steering wheel in the desired position. CT 200h...
  • Page 37 INSPECTION DETAILS - C. LEFT FRONT AIR CONDITIONING AND HEATER Remote Touch “MENU” button Warm up the hybrid system and check for smooth operation of each control: Without navigation system: Press the “A/C” button. With navigation or display audio system: Press the “MENU” button. Select “Climate” and press the “ENTER” button to display icons for automatic air conditioning control. a ) Select high fan speed and set the temperature to 85 °F (29.5 °C) with the “TEMP” button. b ) Press the windshield defogger button and check that hot air flows out of the front defroster vents. c ) Select “FOOT” air flow mode and check that hot air flows out of the foot vents. d ) Check that the air flow volume changes when the fan Without navigation or display audio system speed button is pressed.

  • Page 38: Audio System

    INSPECTION DETAILS - C. LEFT FRONT SET CLOCK With the “POWER” switch in the ACCESSORY or ON mode, check that the clock is operating. Without navigation system: Set the clock to the proper time. Adjusts the hour Adjusts the minute Round to the nearest hour With navigation system: Check clock settings and ensure that Auto Adjust Clock is on. Without navigation or display audio system AUDIO SYSTEM a ) With the “POWER” switch in the ACCESSORY or ON mode, press the “PWR·VOL” knob on and check for proper operation of both AM and FM stations. b ) Pre-set all the station memory buttons to local broadcast frequencies. c ) CD and DVD* player should be inspected for proper operation. d ) Check that XM audio is active. With navigation or display audio system e ) USB and AUX port should be inspected for proper operation.

  • Page 39: Audio Remote Control Switches

    INSPECTION DETAILS - C. LEFT FRONT AUDIO REMOTE CONTROL SWITCHES a ) With the “POWER” switch in the ON mode, press the “MODE” button located on the steering wheel and check that the mode changes as follows: • With CD changer: FM (1, 2) SAT (1, 2, 3)* CD changer Bluetooth ® audio USB (iPod ® player or USB memory player) FM (1, 2) Turns the power on, selects audio source b ) Check that audio volume changes when the volume button on the steering wheel is pressed. Volume c ) Check that the select function for each mode works properly. Note: Location of switches may vary RADIO mode: from images shown. Selects a radio station CD mode: Selects tracks, files (MP3 and WMA) and discs ®...

  • Page 40: Navigation System

    INSPECTION DETAILS - C. LEFT FRONT LEXUS NAVIGATION SYSTEM* Remote Touch “MENU” button a ) With the “POWER” switch in the ACCESSORY or ON mode, check that the initial “LEXUS” screen appears for a few seconds and then changes to the “CAUTION” screen. NOTE: “CAUTION” screen appears if map or destination screen was displayed during last use. b ) Press the “MENU” button and select the “Climate”, “Navi”, “App Suite”, “Info”, “Radio”, “Media”, “Phone” and “Setup” icon. Press the “ENTER” button and check that the display changes. NOTE: After about 5 seconds, the “CAUTION” screen automatically switches to the map screen. When the “MAP/VOICE” button is pressed, the map screen is displayed. c ) Press the “MENU” button and select the “Info” icon followed by “Weather”. Check that the display changes to doppler weather. LEXUS DISPLAY AUDIO* a ) With the “POWER” switch in the ACCESSORY or ON mode, check that the initial “LEXUS” screen appears.

  • Page 41: Power Outlet

    INSPECTION DETAILS - C. LEFT FRONT CONSOLE BOX a ) Check that the console box opens and closes smoothly and that it does not make any noise during operation. b ) Check that the tray slides forward/backward and can be removed. POWER OUTLET (12V) With the “POWER” switch in the ACCESSORY or ON mode, check the power outlet using an electrical accessory designed for this use. CT 200h...

  • Page 42: Auxiliary Boxes

    INSPECTION DETAILS - C. LEFT FRONT AUXILIARY BOXES* Check that the auxiliary boxes open and close smoothly and that they do not make any noise during operation. SEAT HEATERS* With the “POWER” switch in the ON mode, check that the indicator light comes on when the knob is turned. Pops the knob out Turns the heater on Adjusts the seat temperature * If equipped CT 200h...

  • Page 43: Moon Roof

    INSPECTION DETAILS - C. LEFT FRONT MOON ROOF* With the “POWER” switch in the ON mode, check for smooth operation and any unusual noise. a ) Check the tilt function - up and down. b ) Check the automatic open function of the moon roof by pressing and holding the moon roof switch in the open direction for 1 second, release the switch. c ) To close the moon roof, hold the moon roof switch in the close direction for 1 second, release the switch. The moon roof should automatically slide to the forward position. Push and hold to fully close. d ) The sun shade can be opened or closed manually; however, the sun shade will automatically open with the moon roof. SUN VISOR AND VANITY MIRROR a ) Check that the sun visor is easy to use: Flip down Unhook and swing to the side b ) Slide the cover and check that the vanity light comes on. * If equipped CT 200h...

  • Page 44: Inside Rear View Mirror

    INSPECTION DETAILS - C. LEFT FRONT INSIDE REAR VIEW MIRROR Check the inside rear view mirror operation. Press the “POWER” switch to select the ON mode, and check that the indicator light turns on. Indicator COMPASS* Check the compass operation. Press the “POWER” switch to select the ON mode, and press “AUTO” for more than three seconds. Check that the compass turns on. * If equipped CT 200h...

  • Page 45: Safety Connect

    INSPECTION DETAILS - C. LEFT FRONT HomeLink GARAGE DOOR OPENER ® Check the HomeLink garage door opener by pressing each ® of the three buttons and observing that the indicator light illuminates. Final operational check requires programming. Indicator light Buttons SAFETY CONNECT ® Inspect the Safety Connect LED, (located in the overhead console) for a green activation status indicator. If green LED is not illuminated, press the SOS button once, wait for voice prompt, and press the button again within 5 seconds. If successful, tones will be heard followed by voice prompt saying “Activation is complete - Good bye”. Green light will change from off to green after call has ended. If the green light does not illuminate, please refer to TIS for troubleshooting procedures. Microphone LED light indicator SOS button NOTE: Vehicles may arrive with hanger requesting inspection to Safety Connect system. If system is working properly and green light is illuminated, disregard hanger. CT 200h...

  • Page 46: D. Left Rear

    INSPECTION DETAILS - D. LEFT REAR CHILD PROTECTOR LOCK Check that the rear door cannot be opened by the inside door handle but can be opened by the outside door handle when the child protector is in the locked position. CLOSE FUEL FILLER DOOR POWER WINDOW With the “POWER” switch in the ON mode, operate the power window switch. Check that the power window up and down operation is smooth. SEAT BELT Check seat belt operation. a ) Check that the belt extends and retracts smoothly. b ) Check that the belt length is not twisted. c ) Check that the buckle locks securely and releases smoothly. CT 200h...

  • Page 47: Rear Center Seat

    INSPECTION DETAILS - D. LEFT REAR REAR SEAT BACKS Lock release Lock release Check that the seats fold down smoothly. button button REAR CENTER SEAT Check that the head restraint operates smoothly. Lock release button Lock release button REAR LEFT SEAT Check that the seat restraint folds smoothly. Lock release button Lock release button CT 200h...

  • Page 48: E. Back Door

    INSPECTION DETAILS - E. BACK DOOR 12V Battery, 12.6V MIN See printout BACK DOOR a ) Check that the back door unlocks using the exterior button. b ) Check that the back door cannot be unlocked by pressing the back door opener button when all the doors are locked by power door lock switch, wireless remote control, smart access system or key. c ) Check that the back door light comes on when the back door is opened. TOOLS, JACK AND JACK HANDLE Center auxiliary Check that the tools, jack and jack handle are properly installed. Wheel nut wrench Towing eyelet Jack handle Spare tire Jack TEMPORARY SPARE TIRE PRESSURE...

  • Page 49: F. Right Rear

    INSPECTION DETAILS - F. RIGHT REAR AUXILIARY BOXES* Check that the auxiliary boxes open and close smoothly and that they do not make any noise during operation. LUGGAGE COVER* Check that the luggage cover operates smoothly. TRIM APPEARANCE AND LUGGAGE CARPET FIT Inspect the luggage trim and luggage carpet for proper installation and appearance. CLOSE BACK DOOR * If equipped CT 200h...

  • Page 50: Power Window

    INSPECTION DETAILS - F. RIGHT REAR POWER WINDOW With the “POWER” switch in the ON mode, operate the power window switch. Check that the power window up and down operation is smooth. SEAT BELT Check seat belt operation. a ) Check that the belt extends and retracts smoothly. b ) Check that the belt length is not twisted. c ) Check that the buckle locks securely and releases smoothly. CHILD PROTECTOR LOCK Check that the rear door cannot be opened by the inside door handle but can be opened by the outside door handle when the child protector is in the locked position. REAR RIGHT SEAT Check that the seat restraint folds smoothly. Lock release button CT 200h...

  • Page 51: G. Right Front

    INSPECTION DETAILS - G. RIGHT FRONT POWER WINDOW AND DOOR LOCKS a ) With the “POWER” switch in the ON mode, operate the power window switch. Check that the power window up and down operation is smooth. b ) Check operation of the power door lock switch. c ) With the doors closed, check that the power window can be fully operated after the “POWER” switch has been switched to the ACCESSORY mode or OFF. NOTE: This feature is canceled after 45 seconds or if either front door is opened. SEAT BELT Check seat belt operation. a ) Check that the belt extends and retracts smoothly. b ) Check that the belt length is not twisted. c ) Check that the buckle locks securely and releases smoothly. d ) Check that the adjustable seat belt anchor operates properly and that it securely locks in position. SEAT ADJUSTMENT Check that the seat slides smoothly, reclines properly and locks securely in any position.

  • Page 52: Glove Box

    INSPECTION DETAILS - G. RIGHT FRONT b ) Manual Seat Adjustment Seat position adjustment Seatback angle adjustment c ) Head Restraint Adjustment Lock release Up button Pull the head restraints up. Down Push the head restraint down while pressing the lock release button. SUN VISOR AND VANITY MIRROR a ) Check that the sun visor is easy to use: Flip down Unhook and swing to the side b ) Slide the cover and check that the vanity light comes on. Lock release button GLOVE BOX Check that the glove box opens and closes smoothly and that it does not make any noise during operation.

  • Page 53: H. Front Bumper

    INSPECTION DETAILS - H. FRONT BUMPER FRONT LICENSE PLATE Front License Plate Mounting Bracket & License Plate Installation. Refer to Service Bulletin. CT 200h...

  • Page 54: I. Under Vehicle (Safety/Damage)

    INSPECTION DETAILS - I. UNDER VEHICLE (SAFETY/DAMAGE) BEFORE LIFTING VEHICLE WHEEL LUG NUT TORQUE (Should be checked if wheels have been taken off.) Using a torque wrench, tighten all wheel lug nuts to the specified torque in the order of the numbers in the illustration to the left. Torque specifications: 76 ft-lbf (103 N•m, 10.5 kgf•m) INSTALL WHEEL CENTER CAPS Install the wheel center caps on the wheels. TIRES Visually inspect all tires for damage and/or defects. CT 200h...
  • Page 55 INSPECTION DETAILS - I. UNDER VEHICLE (SAFETY/DAMAGE) AFTER LIFTING VEHICLE REMOVE WHEEL FILM Visually inspect rotors for rust. NOTE: For the best rotor rust prevention, retain wheel film on vehicle until just prior to customer delivery. If leakage is found, see Repair Manual. CHASSIS INSPECTION FOR LEAKAGE OR DAMAGE a ) Visually and by hand check the following components for proper installation, clamping, connection and damage: • Brake lines, hoses and protectors • Fuel lines, hoses and protectors • Steering linkage and dust boots • Drive shaft boots • Parking brake cable b ) Visually check the following components for fluid leakage: • Engine • Hybrid transaxle • Steering gear...
  • Page 56 INSPECTION DETAILS - I. UNDER VEHICLE (SAFETY/DAMAGE) CHECK AND TIGHTEN ALL CHASSIS BOLTS OF COMPONENTS THAT ARE REPLACED DUE TO REPAIRS Check that all chassis bolts and nuts and suspension components are tight. See the Repair Manual for proper bolt torque specification. a ) Front and rear suspensions b ) Steering linkages c ) Front/rear cross members d ) Front/rear brakes e ) Drive shaft FLUID LEAKS a ) Engine (cylinder head and around the head cover) b ) Hybrid transaxle c ) Brake lines and hoses d ) Radiator and hoses e ) Fuel lines and hoses f ) Transmission g ) Front shocks...

  • Page 57: Exhaust System

    INSPECTION DETAILS - I. UNDER VEHICLE (SAFETY/DAMAGE) EXHAUST SYSTEM Visually check for leaks and damage to the exhaust pipes and mufflers. Ensure they are properly installed. Softly hit cold pipes with fist FLUID LEAKS a ) Rear brake system b ) Rear shocks FRONT WHEEL OPENING EXTENSION PAD INSTALLATION Refer to Service Bulletin TIRE POSITIONING Refer to Service Bulletin CT 200h...

  • Page 58: J. Road Test

    INSPECTION DETAILS - J. ROAD TEST BOTT DOT ROAD TEST LAYOUT As part of the PDS road test, the vehicle must be driven over a rough road surface or over Bott Dots in order to check for squeeks and rattles. If a rough surface is not available for this road test, Bott Dots should be installed on the dealership property where vehicles can be safely driven 5 to 10 mph. (See Bott Dots installation instructions below, as recommended and provided by TMC Quality Division.) Bott Dots are available at industrial supply outlets. CT 200h...
  • Page 59 INSPECTION DETAILS - J. ROAD TEST A comprehensive road test is vital in order to ensure that a perfect automobile is delivered to a Lexus customer. We recommend that you map out a specific road test course that includes a variety of road conditions including stop and go, highway speed and rough road surfaces.

  • Page 60: Electric Cooling Fans

    INSPECTION DETAILS - J. ROAD TEST HYBRID SYSTEM OPERATION WHILE DRIVING a ) Check hybrid system performance over a broad range of driving conditions including acceleration, cruising and deceleration. b ) Make sure hybrid system operation is smooth and responsive. c ) Make sure the gauges, speedometer and Hybrid System Indicator operations are smooth and accurate. ELECTRIC COOLING FANS a ) Check that the engine cooling fans rotate smoothly. CAUTION: The engine cooling fans are controlled depending on engine coolant temperature. Do not touch the fans when the engine is hot. b ) Turn the air conditioning on and build up sufficient pressure. Check that the electric cooling fans turn on and rotate smoothly. CAUTION: The electric cooling fans are controlled depending on air conditioning refrigerant pressure. Do not touch the fans when the “A/C” switch is turned on. BRAKE AND PARKING BRAKE a ) Check braking effort. Check for pull or any abnormal U.S.A.
  • Page 61 INSPECTION DETAILS - J. ROAD TEST BRAKE PEDAL HEIGHT, FREE PLAY AND RESERVE DISTANCE IF PEDAL DOES NOT OPERATE CORRECTLY a ) Inspect the brake pedal height. Brake pedal height from floor panel: 126.8 to 136.8 mm (4.99 to 5.39 in.) 1. Turn back the carpet. 2. Turn back the dash silencer from the slit provided on the dash silencer. 3. Measure the shortest distance between the brake pedal surface and floor panel. Rubber 127.7 to 137.7 mm (5.03 to 5.42 in.) Aluminum 129.7 to 139.7 mm (5.11 to 5.50 in.)

  • Page 62: Cruise Control

    INSPECTION DETAILS - J. ROAD TEST HEADLIGHTS INITIAL CALIBRATION OF MIRROR COMPASS Refer to Service Bulletin HYBRID TRANSAXLE OPERATION CRUISE CONTROL a ) Check the cruise control functions: • ON-OFF • SET • RES • CANCEL b ) Check that the preset speed is canceled by: • Depressing the brake pedal • Using cancel switch and “ON-OFF” button For details regarding the operation of the cruise control, refer to the Owner’s Manual. CT 200h...

  • Page 63: Distance Switch

    INSPECTION DETAILS - J. ROAD TEST Dynamic Radar Cruise Control System* c ) Press the “ON-OFF” button and check that the indicator in the instrument cluster comes on and “RADAR READY” appears on the multi-information display. (Vehicle to vehicle distance control mode) d ) Check that cruise control mode is changed between vehicle to vehicle distance control mode and conventional (fixed speed) control mode by pressing the cruise control lever for longer than about 1 second. (Indicator in the instrument cluster comes on) e ) Check that the vehicle to vehicle distance setting is changed from “Long” to “Medium” to “Short” and then Preceding vehicle mark back to “Long” by pushing the distance switch on the steering wheel. Long Medium Short NOTE: Always keep the millimeter wave radar sensor glass clean. * If equipped CT 200h...

  • Page 64: Driving Mode Select

    INSPECTION DETAILS - J. ROAD TEST DRIVING MODE SELECT Check that the driving modes operate properly. Normal mode Eco driving mode Check that the indicator light illuminates on the display. Sport mode Check that the indicator light illuminates on the display. EV DRIVE MODE Check that the EV drive mode operates properly and that the indicator light illuminates when the EV drive mode button is pressed. STEERING OPERATION AND OFF-CENTER a ) Check steering for smooth turning operation and any unusual noise. b ) C heck that the steering wheel is correctly aligned when driving on a level road surface. NOTE: For details about adjustment and inspection, refer to the Repair Manual. AIR CONDITIONING AND HEATER FUNCTIONS SQUEAKS AND RATTLES...

  • Page 65: Horn

    INSPECTION DETAILS - J. ROAD TEST ABNORMAL NOISE OR VIBRATION Check for vibration or abnormal noise while the vehicle is in motion. a ) Wind noise b ) Power train (engine, hybrid transaxle) c ) Road noise (tires) d ) Others BRAKE LIGHTS AND BACKUP LIGHTS CHECK HORN TURN OFF RADIO, AIR CONDITIONING, SEAT HEATERS, LIGHTS OWNER’S MANUALS AND PORTFOLIO a ) Place the Quick Guide booklet in the glove box. b ) Check that the Owner’s Manual Portfolio contains the Owner’s Manual(s) and place in the vehicle back door.

  • Page 66: Completion

    COMPLETION COMPLETION CT 200h...

  • Page 67: Maintenance For Hv & Auxiliary Batteries

    Floor Mat Installation see TSIB, p.2 I have attended the "Technical Introduction to Lexus Course L005" at the Lexus Area Office. I have read and understand the PDS Manual, PDS precautions, and applicable PDS TSIBs. I have lifted the vehicle and performed under vehicle safety/damage inspection. I have road tested vehicle long enough to test hot engine and driven over rough road/Bott dots to test for rattles/squeaks.
  • Page 68 • View Quick Guide videos at mylexus.com. If customer has a compatible smart device (i.e. iPhone ® , iPad™, Android™, BlackBerry ® ), show customer how to install free Lexus Enform Mobile App and play vehicle information videos. Dealership Service Representative Dealership Sales Representative Date CT 200h...
  • Page 69 MAINTENANCE FOR HV/AUXILIARY BATTERY BEFORE DELIVERY Refer to the Service Bulletin. CT 200h...

  • Page 70: Index

    INDEX Technical Service Information Exhaust system Power supply changeover Bulletins Available on TIS Floor mats Power window 22, 42, 46, 47 Hybrid system electrical safety Fluid leaks 52, 53 Pre-collision braking precautions Fog lights Rear center seat Short pin Footwell lighting Rear left seat Tire pressure warning system Fuel filler door opener Rear right seat Compass Glove box Rear seat backs Front wheel extension pad installation Glove box portfolio Rear view monitor system Front license bracket Headlight aim Remote engine starter HV & Auxiliary battery maintenance Headlight indicator light Road test Floor mat installation Headlight cleaner Rubber body plugs Manual Headlights...

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