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Installation Instructions; Inspect Shipment; Plan Vent System - Whirlpool WFCU Installation Instructions Manual

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WARNING
Explosion Hazard
Furnace must be installed and serviced by a
qualified person.
Examples of a qualified person include:
licensed heating personnel,
authorized gas company personnel.
Read and follow all instructions provided for
installation, adjustment, service, alteration, or
maintenance.
Failure to follow these instructions can result in death,
explosion, fire, or carbon monoxide poisoning.

Inspect Shipment

WARNING
Excessive Weight Hazard
Use two or more people to move and install furnace.
Failure to do so can result in back or other injury.
This furnace is shipped in one package, completely assembled
and wired. The indoor thermostat and accessories are shipped in
a separate carton when ordered.
1. Check the furnace rating plate to confirm specifications are
as ordered.
2. Upon receipt of the furnace, inspect it for possible shipping
damage. Examine the furnace inside the carton if the carton
is damaged.
If damage is found, it should be noted on the carrier's freight bill.
Damage claims should be filed with the carrier immediately.
Claims of shortages should be filed with the seller within 5 days.
NOTE: If any damages are discovered and reported to the carrier,
do not install the furnace, because your claim may be denied.

Plan Vent System

The high efficiency of this furnace is accomplished by the
removal of both sensible and latent heat from the flue gases. The
removal of latent heat results in the condensation of moisture in
the flue gases. This condensation occurs in the secondary heat
exchanger and in the vent system. Therefore, this furnace
requires special venting considerations and the instructions must
be followed to ensure proper operation. All venting must be in
accordance with the codes having jurisdiction in the area and
these instructions.
8

INSTALLATION INSTRUCTIONS

IMPORTANT:
The venting system must be supported with mounting straps
to keep any weight load from being applied to the vent
blower. Horizontal vent pipe must be supported every 5 ft and
vertical pipe should be supported every 10 ft to avoid sagging
and provide rigid support.
This furnace must not be connected to any Type B, BW, or L
vent or vent connector and must not be connected to any
portion of a factory-built or masonry chimney.
This furnace is not to be common vented with any other
appliance. The vent pipe must not be connected to a
chimney flue serving a separate appliance designed to burn
solid fuel.
Materials
All pipe, fittings, primer, and solvent cement must conform
with American National Standard Institute and the American
Society for Testing and Materials (ANSI/ASTM) standards.
The solvent shall be free flowing and contain no lumps,
undissolved particles, or any foreign matter that adversely
affects the joint strength or chemical resistance of the
cement. The cement shall show no gelatinization,
stratification, or separation that cannot be removed by
stirring. See Piping and Fitting Specifications chart for
approved piping and fitting materials.
Piping and Fitting Specifications
Piping and Fitting Material
Schedule 40 PVC (Pipe)
Schedule 40 PVC (Cellular Core Pipe)
Schedule 40 PVC (Fittings)
SDR-26 (Pipe)
Schedule 40 ABS (Pipe)
Schedule 40 ABS (Fittings)
Schedule 40 & 80 CPVC (Pipe)
ABS-DWV Drain Waste & Vent
(Pipe & Fittings)
PVC-DWV Drain Waste & Vent
(Pipe & Fittings)
The primers and solvents used must also meet ASTM
specifications. PVC primer is specified in ASTM F656. Use
PVC solvent as specified in ASTM D2564 and ABS solvent
cement as specified ASTM D2235. Low temperature solvent
cement is recommended. Metal or plastic strapping may be
used for vent pipe hangers.
When making ABS joints, pieces can be prepared with a
cleaner. When joining ABS to PVC materials, use PVC solvent
cement as specified in ASTM D3138.
Preferred fittings are DWV style or long sweep. Seal all joints
gas tight with appropriate cement. In areas where vent and air
intake pipes are exposed to abnormal stress or are subject to
damage, schedule 80 pipe should be used.
Use high temperature RTV silicone sealant to attach the air
intake pipe into the connector on the burner box so the air
intake pipe can be removed if service is required.
NOTE: Do not use cement.
ASTM Specification
D1785
F891
D2466
D2241
D1527
D2468
F441
D2661
D2665

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