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Whirlpool WGGE43 Installation Instructions Manual

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PACKAGE GAS ELECTRIC FURNACES
ATTENTION INSTALLATION PERSONNEL
Prior to installation, thoroughly familiarize yourself with this instruction manual.
Observe all safety warnings.
During installation or repair, caution is to be observed.
It is your responsibility to install the product safely and to educate the customer on its safe use.
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Keep this literature in a safe place for future reference.
®
Whirlpool Gold
Model
WGGE43
WPIO-357A

INSTALLATION INSTRUCTIONS

Tradewinds Distributing Company, LLC
14610 Breakers Drive
Jacksonville, Florida 32258
These installation instructions cover the outdoor
installation of single package gas electric heating and
cooling units. See the Specification Sheets or Technical
Manual applicable to your model for information regarding
accessories. Please contact your distributor or our
website for the applicable Specification Sheets referred to
in this manual.

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  Summary of Contents for Whirlpool WGGE43

  • Page 1: Installation Instructions

    Please contact your distributor or our Code website for the applicable Specification Sheets referred to Keep this literature in a safe place for future reference. in this manual. Tradewinds Distributing Company, LLC ® Whirlpool Gold Model 14610 Breakers Drive WGGE43 Jacksonville, Florida 32258 WPIO-357A...
  • Page 2: Table Of Contents

    TABLE OF CONTENTS SAFETY INSTRUCTIONS...............3 Temperature Rise Check............16 External Static Pressure Check ..........16 TO THE INSTALLER...............4 Blower Speed Adjustments............16 IMPORTANT NOTE TO THE OWNER REGARDING Limit Check.................16 PRODUCT WARRANTY..............4 UNIT SHUTDOWN ................17 REPLACEMENT PARTS ..............4 COOLING START-UP..............17 UNIT LOCATION................4 Compressor Protection Devices ..........17 Ground Level Installations Only ...........5 Cooling Refrigerant Charging.............17 Rooftop Installations Only............5...
  • Page 3: Safety Instructions

    SAFETY INSTRUCTIONS The following symbols and labels are used throughout this manual to indicate immediate or potential safety hazards. It is the owner’s and installer’s responsibility to read and comply with all safety information and instructions accompanying these symbols. Failure to heed safety information increases the risk of personal injury, property damage and/or product damage.
  • Page 4: To The Installer

    WARNING IMPORTANT NOTE TO THE Heating unit should not be utilized without reasonable, OWNER REGARDING routine inspection, maintenance and supervision. If the Goodman 47 building in which any such device is located will be PRODUCT WARRANTY vacant, care should be taken that such device is routinely inspected, maintained and monitored.
  • Page 5: Ground Level Installations Only

    To avoid possible corrosion of the heat exchanger, do not Rooftop Installation locate the unit in an area where the outdoor air (for example, combustion air for the unit) will be frequently contaminated by compounds containing chlorine or fluorine. Common sources of such compounds include swimming pool chemicals and chlorine bleaches, paint stripper, adhesives, paints, varnishes, sealers, waxes (which are not yet dried) and...
  • Page 6: General Information

    GENERAL INFORMATION RIGGING DETAILS WARNING WARNING To prevent property damage, personal injury or death, To prevent property damage, the unit should remain in an upright position during all rigging and moving operations. due to fire, explosions, smoke, soot, condensation, To facilitate lifting and moving when a crane is used, electric shock or carbon monoxide, this unit must be place the unit in an adequate cable sling.
  • Page 7: High Altitude Derate-U.s. Installations Only

    NOTES: Pressure = 0.50 psig or less and pressure drop of 0.3" W.C. (Based on 0.60 specific gravity gas) LPT-00A may be used on models with AA revisions. LPT-03 is compatible with both the White Rodgers and the Btu/h Unit Input Honeywell gas control valves.
  • Page 8: Check Gas Piping

    Check Gas Piping NOTE: Propane gas conversion kits must be installed to convert CAUTION units to propane gas. A gas detecting warning system is the only reliable way to detect To prevent property damage or personal injury due to fire, a propane gas leak.
  • Page 9 Sizing Between 1 and 2 Stage Regulator* Maximum propane capacities listed are based on 1 psig pressure drop at 10 psig setting. Capacities in 1,000 Btu/h. Propane Gas Pipe Sizing Chart I Tubing Size, O.D., Type L Nominal Pipe Size, Schedule 40 Pipe or Tubing ³⁄₈"...
  • Page 10: Electrical Wiring

    Refer to the unit wiring diagram for electrical connections. When WARNING installed, the unit must be electrically grounded in accordance with local codes or in the absence of local codes, with the To prevent property damage or serious personal injury National Electrical Code, ANSI/NFPA No.
  • Page 11: Unit Voltage

    Electrical Power Routed Through Bottom of Unit Duct Cover Installations—Down-Discharge NOTE: Junction box location shown is optional and is for Remove the panels for down-discharge duct applications illustration purposes only. A. Supply air panel B. Return air panel Down-Discharge Applications Unit Voltage Cut insulation around bottom openings and remove panels from the bottom of the unit, saving the screws holding the panels in...
  • Page 12: Filters

    Filters CONDENSATE DRAIN CAUTION Condensate Drain Connection To prevent property damage due to fire and loss of A ³⁄₄" (1.9 cm) NPT drain connection is supplied for condensate equipment efficiency or equipment damage due to dust piping. An external trap must be installed for proper condensate and lint build up on internal parts, never operate unit drainage.
  • Page 13: Cooling

    Rollout Protection on Burner Bracket Cooling 1. Thermostat calls for cooling. The compressor and outdoor fan are energized. 2. Approximately 7 seconds later, the indoor fan starts. 3. The unit will deliver cooling to the conditioned space until the thermostat is satisfied. 4.
  • Page 14: Gas Supply Pressure Measurement

    IMPORTANT: If you have waited 5 minutes and you do smell The line pressure supplied to the gas control valve must be within gas, immediately leave the building and call your gas supplier or the range specified in the Inlet Gas Supply Pressure chart on the the fire department from a neighbor’s house.
  • Page 15: Gas Manifold Pressure Measurement And Adjustment

    8. Measure the gas supply pressure with burners firing. Adjust 6. Turn on power and close thermostat R and W1 contacts to supply pressure using the Inlet Gas Supply Pressure chart. If provide a call for heat. supply pressure reading differs from the chart, make 7.
  • Page 16: Main Burner Flame Check

    NOTE: Btu content of the gas should be obtained from the Some models are equipped with X-13 motors. X-13 motors are gas supplier. This measured input must not be greater than constant torque motors with very low power consumption. This shown on the unit rating plate.
  • Page 17: Unit Shutdown

    UNIT SHUTDOWN TROUBLESHOOTING 1. Set the thermostat to lowest setting. Ignition Control Error Codes 2. Turn off the electrical power supply to the unit. 3. Remove the heat exchanger door on the side of the unit by The following presents probable causes of questionable unit removing screws.
  • Page 18: Abnormal Operation-Cooling

    Check flame sensor. NOTE: Some electronic thermostats also have a built-in compressor short-cycle timer that may be longer than the A drop in flame signal can be caused by nearly invisible 3-minute delay given above. If you are using an electronic coating on the sensor.
  • Page 19: Flame Sensor-Qualified Servicer Only

    Flame Sensor—Qualified Servicer Only Main Burner Flame—Qualified Servicer Only A drop in the flame current can be caused by a nearly invisible Flames should be stable, soft and blue (dust may cause orange coating on the flame sensor. This coating, created by the fuel or tips but must not be yellow).
  • Page 20: Accessories And Functional Parts

    3. Remove the burners. CAUTION 4. Use a bottle brush to clean burner insert and inside of the burners. Always verify proper operation after servicing. 5. Replace burners and manifold, inspect the burner assembly for proper seating of burners in retention slots. For further information on the yearly inspection, consult the User 6.
  • Page 21 Unit High Model Static CFM Watts Amps Rise Watts Amps Rise Watts Amps Rise WGGE4324A070M 0.67 1.02 1,190 1.67 Rise Range: 0.65 1.00 1,140 1.62 35º to 65º 0.63 0.97 1,080 1.58 0.61 0.94 1,025 1.54 0.58 0.90 1.38 0.88 1.37 1.35 1.32...
  • Page 22 Unit High Model Static CFM Watts Amps Rise Watts Amps Rise Watts Amps Rise WGGE4342A070M 1,100 1.55 1,450 2.15 1,575 2.64 Rise Range: 1,040 1.49 1,390 2.06 1,515 2.58 35º to 65º 1,000 1.44 1,300 1.98 1,430 2.50 1.38 1,215 1.89 1,340 2.42...
  • Page 23 Unit T1 Heating Speed T2 Heating Speed T3 Heating Speed Model Static CFM Watts Amps Rise CFM Watts Amps Rise Watts Amps Rise WGGE4348A090M Rise Range: 1.07 1,105 1.56 1,397 2.57 45º to 75º 1.14 1,024 1.60 1,346 2.67 1.20 1.65 1,288 2.76...
  • Page 24 Unit T1 Heating Speed T2 Heating Speed T3 Heating Speed Model Static CFM Watts Amps Rise CFM Watts Amps Rise Watts Amps Rise WGGE4360A090M 1,125 1.44 1,466 2.67 1,780 3.33 Rise Range: 1,049 1.53 1,384 2.74 1,730 3.89 45º to 75º 1,000 1.60 1,347...
  • Page 25: Ignition Control Diagnostic Indicator Chart

    Unit T1 Heating Speed T2 Heating Speed T3 Heating Speed Model Static CFM Watts Amps Rise CFM Watts Amps Rise Watts Amps Rise WGGE4360A140M 1,125 1.44 1,466 2.67 1,780 3.33 Rise Range: 1,049 1.53 1,384 2.74 1,730 3.89 45º to 75º 1,000 1.60 1,347...
  • Page 26: Heating Timing Chart

    Heating Timing Chart 100% Circulator Blower Gas Control Valve Igniter Induced Draft Blower Thermostat Seconds 120, 135, 150 Cooling Timing Chart 100% Circulator Blower Outdoor Fan Compressor Thermostat Seconds...
  • Page 27: Unit Dimensions

    Unit Dimensions—Side Unit Dimensions Unit Dimensions—Rear E. 7 ⁵⁄₁₆ " (17.6 cm) A. Center of gravity I. Control access F. 7 ⁷⁄₈ " (30 cm) panel B. 20" (50.8 cm) J. 5 ¹⁄₄ " (13.3 cm) C. 24" (61 cm) G.
  • Page 28: Wiring Diagram-Wgge4324, 30, 36, 42

    Wiring Diagram—WGGE4324, 30, 36, 42 WARNING HIGH VOLTAGE! Disconnect ALL power before servicing. Multiple power sources may be present. Failure to do so may cause property damage, personal injury or death. COMP Crankcase Heater (optional) Crankcase Heater (optional) Connected at L1, L2 Power Supply 208 to 230/1/60 TR A N S...
  • Page 29: Wiring Diagram-Wgge4324, 30, 36, 42

    Wiring Diagram—WGGE4324, 30, 36, 42 WARNING HIGH VOLTAGE! Disconnect ALL power before servicing. Multiple power sources may be present. Failure to do so may cause property damage, personal injury or death. Auxillary Limit Switch Supply Voltage Capacitor 208 -230 /1/6 0 COMP Compressor For different than factory...
  • Page 30: Wiring Diagram-Wgge4348, 60

    Wiring Diagram—WGGE4348, 60 WARNING Goodman 6 Long HIGH VOLTAGE! Disconnect ALL power before servicing. Multiple power sources may be present. Failure to do so may cause property damage, personal injury or death. NOTE: Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring. COMP Crankcase Heater Optional Crankcase Heater...
  • Page 31: Wiring Diagram-Wgge4348, 60

    Wiring Diagram—WGGE4348, 60 WARNING Goodman 6 Long HIGH VOLTAGE! Disconnect ALL power before servicing. Multiple power sources may be present. Failure to do so may cause property damage, personal injury or death. NOTE: Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring. Auxillary Limit Switch IMPORTANT: COMP...
  • Page 32: Assistance Or Service

    Or call toll free: 1-866-944-7575. Tradewinds Distributing Company, LLC 14610 Breakers Drive Jacksonville, FL 32258 ®Registered Trademark/TM Trademark of Whirlpool, U.S.A., WPIO-357A Manufactured under license by Tradewinds Distributing Company, LLC, Jacksonville, Florida. 5/10 © 2010. All rights reserved.