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Assembly for: AES35280AV, AES35350AV, AES35420AV, AES35515AV, AES35635AV
31
32
28
ASSEMBLY INSTRUCTIONS
SUB-ASSEMBLY
1) GEARS & SPLINES: LUBRICATE WITH DOW CORNING
MOLYKOTE BR2 PLUS GREASE.
2) BEARINGS: LUBRICATE WITH
CHEVRON SR1 GREASE
3) O-RINGS: LUBRICATE WITH O-RING LUBE
ITEM #
PART NUMBER
1
26058
2
26198
3
26074
4
SEE CHART
5
20913
6
26077
7
26095
8
26078
9
26080
10
26079
11
26082
12
26088
13
26102
14
25745
15
25102
16
25847
17
24934
18
25071
19
25074
20
20061
21
26084
22
24706
23
24683
24
24679
25
24940
26
26083
27
20534
28
26081
29
25385
30
22141
31
23793
32
23792
MODEL #
GEARBOX ASM.
AES35280AV
26202
AES35350AV
26203
AES35420AV
26201
AES35515AV
26200
AES35635AV
26129
5000 SERIES IN-LINE NUTRUNNERS
PAGE HEADER HERE
MOTOR PINION IS PART OF GEARBOX
ASSEMBLY (SHOWN FOR CLARITY)
LUBRICATE INTERNAL O-RING PER NOTE #3
AND SLIDE PINION ONTO MOTOR SHAFT
UNTIL O-RING SEATS IN GROOVE.
SEE NOTE #1
4
APPLY LOCTITE 243 (BLUE)
27
1
LUBRICATE MOTOR SPLINE
SHAFT PER NOTE #1
29
APPLY LOCTITE 243 (BLUE)
TIGHTEN TO 1.9-2.5 Nm
(17-22 IN-LBS)
30
4 PLACES
2
28
3
5
PRESS FLUSH TO BELOW
MOTOR HOUSING DIAMETER
QTY.
DESCRIPTION
1
MOTOR ASM., 5000 SERIES
1
THRUST WASHER
1
BELLEVILLE WASHER
1
GEARBOX ASM. - TRIPLE STEP
2
PIN, RETAINING
2
M-F THREADED HEX STANDOFF
1
LED BOARD ASM.
2
SCREW, SHC 4-40X.312, STEEL, BLACK OXIDE
1
O-RING, LED LIGHT RING COVER
1
LIGHT RING COVER, LED
1
LEVER HANDLE
6
SCREW, BHC 8-32X.25, STEEL, BLACK OXIDE
1
TOOL CONNECTOR ASM., LEVER
4
SCREW, BHC 4-40X.188, STEEL, BLACK OXIDE
1
SCREW, BHC 4-40X.188, STEEL, BLACK OXIDE
1
TID BOARD ASM.
2
SCREW, FHC 4-40 X .312, STEEL, BLACK OXIDE
1
SPRING, LEVER
1
LEVER ASSEMBLY
2
SCREW, LEVER
1
HANDLE COVER, MFB
1
REV BUTTON SUB-ASSEMBLY
1
SPRING, REV BUTTON
1
RETAINING RNG
10
SCREW, FHSC 4-40 X .25 LG., STEEL, BLACK OXIDE
1
HANDLE COVER
1
3000 SERIAL/MODEL LABEL
2
MOTOR HOUSING COVER
8
SCREW, FHSC 6-32 X .375, STEEL
1
SAFETY LABEL
1
REACTION BAR
1
RETAINING NUT, HEX
22
23
12
TIGHTEN TO 2.5-2.9 Nm
21
(22-26 IN-LBS)
6 PLACES
APPLY LOCTITE 243 (BLUE)
6
TIGHTEN TO 1.4-1.6 Nm
(12-14 IN-LBS)
10
9
SEE NOTE #3
7
8
APPLY LOCTITE 243 (BLUE)
TIGHTEN TO 1.4-1.6 Nm
(12-14 IN-LBS)
29
6
APPLY LOCTITE 243 (BLUE)
25
TIGHTEN TO 1.4-1.6 Nm
(12-14 IN-LBS)
5 PLACES
16
14
APPLY LOCTITE 243 (BLUE)
TIGHTEN TO 1.4-1.6 Nm
(12-16 IN-LBS)
15
11
24
18
APPLY LOCTITE 243 (BLUE)
17
TIGHTEN TO 1.4-1.6 Nm
(12-14 IN-LBS)
2 PLACES
APPLY LOCTITE 243 (BLUE)
TIGHTEN TO 1.4-1.6 Nm
(12-14 IN-LBS)
5 PLACES
19
20
APPLY LOCTITE 243 (BLUE)
TIGHTEN TO 8.3-8.5 Nm
(73-75 IN-LBS)
2 PLACES
APPLY LOCTITE 243 (BLUE)
TIGHTEN TO 1.9-2.5 Nm
(17-22 IN-LBS)
4 PLACES
ASSEMBLE THRU GROUND TERMINAL
APPLY LOCTITE 243 (BLUE)
TIGHTEN TO 1.4-1.6 Nm (12-14 IN-LBS)
13
26
POSITION TOOL CONNECTOR
KEYWAY 90° FROM TOOL LEVER,
AS SHOWN
25
TOOL LEVER
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