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Assembly for: AES35075AV, AES35090AV, AES35110AV, AES35135AV, AES35170AV
7
8
35
36
32
ASSEMBLY INSTRUCTIONS
SUB-ASSEMBLY
1) GEARS & SPLINES: LUBRICATE WITH DOW CORNING
MOLYKOTE BR2 PLUS GREASE.
2) BEARINGS: LUBRICATE WITH
CHEVRON SR1 GREASE
3) O-RINGS: LUBRICATE WITH O-RING LUBE
ITEM #
PART NUMBER
1
26058
2
26198
3
26074
4
SEE CHART
5
20912
6
SEE CHART
7
20911
8
20923
9
20913
10
26077
11
26095
12
26078
13
26080
14
26079
15
26082
16
26088
17
26102
18
25745
19
25102
20
25847
21
24934
22
25071
23
25074
24
20061
25
26084
26
24706
27
24683
28
24679
29
24940
30
26083
31
20534
32
26081
33
25385
34
22141
35
20847
36
20455
MODEL NO.
GEAR TRAIN ASM.
AES35075AV
26116
AES35090AV
26115
AES35110AV
26114
AES35135AV
26113
AES35170AV
26111
5000 SERIES IN-LINE NUTRUNNERS
PAGE HEADER HERE
9
PRESS
THIS SCREW IS ALREADY ASSEMBLED
INSIDE OF GEAR CARRIER ASSEMBLY
(SHOWN FOR CLARITY)
APPLY LOCTITE 243 (BLUE)
TIGHTEN TO 40 Nm (30 FT-LBS)
5
6
SEE NOTE #1
APPLY LOCTITE 243 (BLUE)
31
1
LUBRICATE MOTOR SPLINE
SHAFT PER NOTE #1
33
APPLY LOCTITE 243 (BLUE)
TIGHTEN TO 1.9-2.5 Nm
(17-22 IN-LBS)
34
4 PLACES
2
32
3
PRESS FLUSH TO BELOW
9
MOTOR HOUSING DIAMETER
QTY.
DESCRIPTION
1
MOTOR ASM., 5000 SERIES
1
THRUST WASHER
1
BELLEVILLE WASHER
1
GEAR TRAIN ASM.
1
WAVE SPRING --- 3000 SERIES
1
ASSEMBLY, GEAR CARRIER
2
BELLEVILLE WASHER
1
INLINE HEAD ASSY - 1/2 IN DRIVE
4
PIN, RETAINING
2
M-F THREADED HEX STANDOFF
1
LED BOARD ASM.
2
SCREW, SHC 4-40X.312, STEEL, BLACK OXIDE
1
O-RING, LED LIGHT RING COVER
1
LIGHT RING COVER, LED
1
LEVER HANDLE
6
SCREW, BHC 8-32X.25, STEEL, BLACK OXIDE
1
TOOL CONNECTOR ASM., LEVER
4
SCREW, BHC 4-40X.188, STEEL, BLACK OXIDE
1
SCREW, BHC 4-40X.188, STEEL, BLACK OXIDE
1
TID BOARD ASM.
2
SCREW, FHC 4-40 X .312, STEEL, BLACK OXIDE
1
SPRING, LEVER
1
LEVER ASSEMBLY
2
SCREW, LEVER
1
HANDLE COVER, MFB
1
REV BUTTON SUB-ASSEMBLY
1
SPRING, REV BUTTON
1
RETAINING RNG
10
SCREW, FHSC 4-40 X .25 LG., STEEL, BLACK OXIDE
1
HANDLE COVER
1
3000 SERIAL/MODEL LABEL
2
MOTOR HOUSING COVER
8
SCREW, FHSC 6-32 X .375, STEEL
1
SAFETY LABEL
1
REACTION BAR
1
FIXTURE NUT, INLINE --- 3000 SERIES
GEAR CARRIER ASM.
20924
26117
20924
26117
26117
MOTOR PINION IS PART OF GEAR TRAIN
ASSEMBLY (SHOWN FOR CLARITY)
LUBRICATE INTERNAL O-RING PER NOTE #3
AND SLIDE PINION ONTO MOTOR SHAFT
UNTIL O-RING SEATS IN GROOVE.
SEE NOTE #1
4
26
27
16
TIGHTEN TO 2.5-2.9 Nm
(22-26 IN-LBS)
6 PLACES
25
APPLY LOCTITE 243 (BLUE)
10
TIGHTEN TO 1.4-1.6 Nm
(12-14 IN-LBS)
14
13
SEE NOTE #3
12
APPLY LOCTITE 243 (BLUE)
11
TIGHTEN TO 1.4-1.6 Nm
(12-14 IN-LBS)
33
5
APPLY LOCTITE 243 (BLUE)
29
TIGHTEN TO 1.4-1.6 Nm
(12-14 IN-LBS)
5 PLACES
20
18
APPLY LOCTITE 243 (BLUE)
TIGHTEN TO 1.4-1.6 Nm
(12-14 IN-LBS)
19
15
28
22
21
APPLY LOCTITE 243 (BLUE)
TIGHTEN TO 1.4-1.6 Nm
(12-14 IN-LBS)
2 PLACES
APPLY LOCTITE 243 (BLUE)
TIGHTEN TO 1.4-1.6 Nm
(12-14 IN-LBS)
5 PLACES
23
24
APPLY LOCTITE 243 (BLUE)
TIGHTEN TO 8.3-8.5 Nm
(73-75 IN-LBS)
2 PLACES
APPLY LOCTITE 243 (BLUE)
TIGHTEN TO 1.9-2.5 Nm
(17-22 IN-LBS)
4 PLACES
ASSEMBLE THRU GROUND TERMINAL
APPLY LOCTITE 243 (BLUE)
TIGHTEN TO 1.4-1.6 Nm (12-14 IN-LBS)
17
30
POSITION TOOL CONNECTOR
KEYWAY 90° FROM TOOL LEVER,
AS SHOWN
29
TOOL LEVER
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