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REF
10
REF
8
9
EXPLODED VIEW OF AEN35090A
TOOL ASSEMBLY
8
9
33
ASSEMBLY INSTRUCTIONS
SUB-ASSEMBLY
1) GEARS & SPLINES: LUBRICATE WITH DOW CORNING
MOLYKOTE BR2 PLUS GREASE.
2) BEARINGS: LUBRICATE WITH
CHEVRON SR1 GREASE
3) O-RINGS: LUBRICATE WITH O-RING LUBE
ITEM #
PART NUMBER
1
26058
2
26198
3
26074
4
SEE CHART
5
20912
6
SEE CHART
7
SEE CHART
8
20911
9
SEE CHART
10
20913
11
26077
12
26095
13
26078
14
26080
15
26079
16
26082
17
26088
18
26102
19
25745
20
25102
21
25847
22
24934
23
25071
24
25074
25
20061
26
26084
27
24706
28
24683
29
24679
30
24938
31
26083
32
20534
33
26081
34
25385
35
22141
MODEL NO.
GEAR TRAIN ASM.
AEN35090A
26116
AEN35140A
26116
AEN35175A
26115
AEN35225A
26114
AEN35285A
26112
AEN35350A
26111
5000 SERIES ANGLE NUTRUNNERS
PAGE HEADER HERE
7
SEE NOTE #1
USED ONLY ON
TOOL MODEL AEN35090A
PRESS
10
THIS SCREW IS ALREADY ASSEMBLED
INSIDE OF GEAR CARRIER ASSEMBLY
(SHOWN FOR CLARITY)
APPLY LOCTITE 243 (BLUE)
TIGHTEN TO 40 Nm (30 FT-LBS)
5
6
SEE NOTE #1
1
LUBRICATE MOTOR SPLINE
SHAFT PER NOTE #1
34
APPLY LOCTITE 243 (BLUE)
TIGHTEN TO 1.9-2.5 Nm
(17-22 IN-LBS)
4 PLACES
2
33
3
PRESS FLUSH TO BELOW
10
MOTOR HOUSING DIAMETER
QTY.
DESCRIPTION
1
MOTOR ASM., 5000 SERIES
1
THRUST WASHER
1
BELLEVILLE WASHER
1
GEAR TRAIN ASM.
1
WAVE SPRING --- 3000 SERIES
1
ASSEMBLY, GEAR CARRIER
1
SPLINED SPINDLE SHAFT
2
BELLEVILLE WASHER
1
ASSY, RIGHT ANGLE HEAD
4
PIN, RETAINING
2
M-F THREADED HEX STANDOFF
1
LED BOARD ASM.
2
SCREW, SHC 4-40X.312, STEEL, BLACK OXIDE
1
O-RING, LED LIGHT RING COVER
1
LIGHT RING COVER, LED
1
LEVER HANDLE
6
SCREW, BHC 8-32X.25, STEEL, BLACK OXIDE
1
TOOL CONNECTOR ASM., LEVER
4
SCREW, BHC 4-40X.188, STEEL, BLACK OXIDE
1
SCREW, BHC 4-40X.188, STEEL, BLACK OXIDE
1
TID BOARD ASM.
2
SCREW, FHC 4-40 X .312, STEEL, BLACK OXIDE
1
SPRING, LEVER
1
LEVER ASSEMBLY
2
SCREW, LEVER
1
HANDLE COVER, MFB
1
REV BUTTON SUB-ASSEMBLY
1
SPRING, REV BUTTON
1
RETAINING RNG
10
SCREW, FHSC 4-40X.188, STEEL, BLACK OXIDE
1
HANDLE COVER
1
3000 SERIAL/MODEL LABEL
2
MOTOR HOUSING COVER
8
SCREW, FHSC 6-32 X .375, STEEL
1
SAFETY LABEL
GEAR CARRIER ASM.
20924
20924
26117
20924
20924
26117
MOTOR PINION IS PART OF GEAR TRAIN
ASSEMBLY (SHOWN FOR CLARITY)
LUBRICATE INTERNAL O-RING PER NOTE #3
AND SLIDE PINION ONTO MOTOR SHAFT
UNTIL O-RING SEATS IN GROOVE.
SEE NOTE #1
4
27
28
APPLY LOCTITE 243 (BLUE)
17
TIGHTEN TO 2.5-2.9 Nm
(22-26 IN-LBS)
6 PLACES
32
26
APPLY LOCTITE 243 (BLUE)
TIGHTEN TO 1.4-1.6 Nm
11
15
(12-14 IN-LBS)
2 PLACES
35
14
SEE NOTE #3
13
12
ANGLE HEAD ASM.
26119
23461
23461
23468
23468
23468
4
30
APPLY LOCTITE 243 (BLUE)
TIGHTEN TO 1.4-1.6 Nm
(12-14 IN-LBS)
5 PLACES
21
19
16
29
23
APPLY LOCTITE 243 (BLUE)
22
TIGHTEN TO 1.4-1.6 Nm
(12-14 IN-LBS)
2 PLACES
APPLY LOCTITE 243 (BLUE)
APPLY LOCTITE 243 (BLUE)
TIGHTEN TO 1.4-1.6 Nm
TIGHTEN TO 1.4-1.6 Nm
(12-14 IN-LBS)
2 PLACES
24
25
APPLY LOCTITE 243 (BLUE)
TIGHTEN TO 8.3-8.5 Nm
(73-75 IN-LBS)
2 PLACES
34
APPLY LOCTITE 243 (BLUE)
TIGHTEN TO 1.9-2.5 Nm
(17-22 IN-LBS)
4 PLACES
SPLINED SPINDLE SHAFT
26122
N/A
N/A
N/A
N/A
N/A
20
ASSEMBLE THRU GROUND TERMINAL
APPLY LOCTITE 243 (BLUE)
TIGHTEN TO 1.4-1.6 Nm (12-14 IN-LBS)
18
31
POSITION TOOL CONNECTOR
KEYWAY 90° FROM TOOL LEVER,
AS SHOWN
30
(12-14 IN-LBS)
5 PLACES
TOOL LEVER
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