Gree FP-8XD/A-E Service Manual
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Gree FP-8XD/A-E Service Manual

Cassette typ fan coil unit
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CASSETTE TYP FAN COIL UNIT SERVICE MANUAL
(GC201409-I)

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Summary of Contents for Gree FP-8XD/A-E

  • Page 1 CASSETTE TYP FAN COIL UNIT SERVICE MANUAL (GC201409-I)

  • Page 2: Table Of Contents

    CONTENTS PRODUCT .....................2 1. MODELS LIST ......................2 2. NOMENCLATURE OF THE UNIT ................4 3. FUNCTION ......................4 4. PRODUCT DATA .....................5 CONTROL ....................17 1. WIRELESS REMOTE CONTROLLER ..............17 2. WIRED REMOTE CONTROLLER .................24 INSTALLTION .....................28 1. SELECTION THE MOUNTING POSITION ............28 2.
  • Page 3 Cassette Type Fan Coil Unit Service Manual PRODUCT PRODUCT...

  • Page 4: Product

    1. MODELS LIST Cooling Air flow Power Supply Model Name Product Code Capacity Volume Remarks (V, Ph, Hz) FP-8XD-E EM52000051 4600/7500 220-240V~ 50Hz FP-8XD/A-E EM5200045010 4640/7500 220-240V~ 50Hz FP-10XD-E EM52000061 5400/9100 1020 220-240V~ 50Hz FP-10XD/A-E EM5200046010 5400/9100 1020 220-240V~ 50Hz FP-12.5XD-E...
  • Page 5 Cassette Type Fan Coil Unit Service Manual Cooling/Heating Air flow Power Supply Model Name Product Code Capacity Volume Remarks (V, Ph, Hz) EM520N0930 4150/5600 220-240V~ 50Hz FP-85XD/B-T EM520N0940 4160/7800 208-230V~ 60Hz EM520N0910 500/6500 1020 220-240V~ 50Hz FP-102XD/B-T EM520N0920 540/9000 1020 208-230V~ 60Hz EM520N0890 6000/7800...

  • Page 6: Nomenclature Of The Unit

    Cassette Type Fan Coil Unit Service Manual 2. NOMENCLATURE OF THE UNIT □ □ □ □ □ Description Options Fan coil Fan coil unit Air flow volume Number×10 m /h(FP-51XD-E;FP-68XD-E);Number×100 m /h(8,10,12.5,14,16,18) Structure type XD-Cassette Type Pipes type Default- 2 pipes; T-4 pipes Design Sequence Arranged by A, B,C…...

  • Page 7: Product Data

    Cassette Type Fan Coil Unit Service Manual 4. PRODUCT DATA Model FP-8XD/A-E FP-10XD/A-E FP-12.5XD/A-E FP-14XD/A-E Code EM5200045010 EM5200046010 EM5200047010 EM5200048010 High 1020 1250 1430 Air flow volume Medium 1030 1363 1200 Cooling 4640 5400 6700 7740 Capacity Heating 7500 9100...
  • Page 8 Cassette Type Fan Coil Unit Service Manual Model FP-16XD/A-E FP-18XD/A-E Code EM5200049010 EM5200050010 1060 High 1640 1800 1035 Air flow volume Medium 1460 1760 1327 1584 Cooling 8700 9600 Capacity Heating 12900 14600 Type V-Ph-Hz 220-240V~ 50Hz 220-240V~ 50Hz Power system Input Exterior static pressure Water flow volume...
  • Page 9 Cassette Type Fan Coil Unit Service Manual Model FP-8XD-E FP-10XD-E FP-12.5XD-E FP-14XD-E Code EM52000051 EM52000061 EM52000031 EM52000071 Type V-Ph-Hz 220-240V~ 50Hz 220-240V~ 50Hz 220-240V~ 50Hz 220-240V~ 50Hz Power system Input High 1020 1250 1430 Air flow volume Medium 1030 1363 1198 Cooling 4640...
  • Page 10 Cassette Type Fan Coil Unit Service Manual Model FP-16XD-E FP-18XD-E Code EM52000081 EM52000041 Type V-Ph-Hz 220-240V~ 50Hz 220-240V~ 50Hz Power system Input 1059 High 1640 1800 1035 Air flow volume Medium 1450 1760 1328 1584 Cooling 8700 9600 Capacity Heating 12900 14600 Electric heater rated power...
  • Page 11 Cassette Type Fan Coil Unit Service Manual Model FP-51XD-E FP-68XD-E Code EM52000011 EM52000021 Type V-Ph-Hz 220-240V~ 50Hz 220-240V~ 50Hz Power system Input High Air flow volume Medium Cooling 3000 3500 Capacity Heating 4000 5000 Electric heater rated power Water flow volume 0.49 0.616 Water system...
  • Page 12 Cassette Type Fan Coil Unit Service Manual Model FP-85XD/B-T FP-85XD/B-T FP-102XD/B-T FP-102XD/B-T Code EM520N0940 EM520N0930 EM520N0920 EM520N0910 Type V-Ph-Hz 208-230V~ 60Hz 220-240V~ 50Hz 208-230V~ 60Hz 220-240V~ 50Hz Power system Input High 1020 1020 Air flow Medium volume Cooling 4600 4500 5400 5000 Capacity...
  • Page 13 Cassette Type Fan Coil Unit Service Manual Model FP-125XD/B-T FP-125XD/B-T FP-140XD/B-T FP-140XD/B-T Code EM520N0900 EM520N0890 EM520N0880 EM520N0870 Type V-Ph-Hz 208-230V~ 60Hz 220-240V~ 50Hz 208-230V~ 60Hz 220-240V~ 50Hz Power system Input High 1130 1180 1350 1400 Air flow Medium volume 1000 1100 1250 1000...
  • Page 14 Cassette Type Fan Coil Unit Service Manual Model FP-160XD/B-T FP-160XD/B-T FP-180XD/B-T FP-180XD/B-T Code EM520N0860 EM520N0850 EM520N0840 EM520N0830 V-Ph- Type 208-230V~ 60Hz 220-240V~ 50Hz 208-230V~ 60Hz 220-240V~ 50Hz Power system Input 1059 1059 High 1550 1550 1800 1800 Air flow volume Medium 1300 1400...
  • Page 15 Cassette Type Fan Coil Unit Service Manual Model FP-200XD/B-T FP-200XD/B-T Code EM520N0820 EM520N0810 Type V-Ph-Hz 208-230V~ 60Hz 220-240V~ 50Hz Power system Input 1176 1176 High 2000 2000 1000 Air flow volume Medium 1550 1700 1250 1450 Cooling 13000 13000 Capacity Heating 19000 14600...
  • Page 16 Cassette Type Fan Coil Unit Service Manual Model FP-68XDT/B-K FP-85XDT/B-K FP-125XDT/B-K FP-180XDT/B-K Code EM520N0990 EM520N0960 EM520N0970 EM520N0980 Type V-Ph-Hz 220-240V~ 50Hz 220-240V~ 50Hz 220-240V~ 50Hz 220-240V~ 50Hz Power system Input 1059 High 1250 1800 Air flow Medium volume 1108 1525 1014 1421 Cooling...
  • Page 17 Cassette Type Fan Coil Unit Service Manual Testing condition: For 60Hz : The FCU designed for installation indoor. The environmental temperature is from 5°C to 43°C, water working temperature is from 7°C to 60°C. The temperature exchange efficiency and enthalpy exchange efficiency are tested under these testing conditions as below: 1).
  • Page 18 Cassette Type Fan Coil Unit Service Manual CONTROL CONTROL...

  • Page 19: Control

    Cassette Type Fan Coil Unit Service Manual CONTROL 1. WIRELESS REMOTE CONTROLLER 1.1 YB1F2(X-FAN) CONTROL...
  • Page 20 Cassette Type Fan Coil Unit Service Manual CONTROL...
  • Page 21 Cassette Type Fan Coil Unit Service Manual CONTROL...
  • Page 22 Cassette Type Fan Coil Unit Service Manual 1.1.1 Guide for operation-general operation ① . P ress ON/OFF button to start the unit after poweringthe main unit on.(Note: Power the unit on every time,the big-guide louver and small-guide louver will beclosed firstly.) ②...
  • Page 23 Cassette Type Fan Coil Unit Service Manual NOTE: ♦ When changing the batteries, do not use the old ordifferent batteries, otherwise, it can cause the malf-unction of the wireless remote control. ♦ If the wireless remote control will not be used for along time, please take them out, and don't let the leakage liquid damage the wireless remote control.
  • Page 24 Cassette Type Fan Coil Unit Service Manual AUTO Medium High Note: Under the Dry mode, the fan speed isn't adjustable, low fan speed is default. ● CLOCK button Press Clock button to set the time of clock. When blinks and displays, you can set the time by pressing + or - button.
  • Page 25 Cassette Type Fan Coil Unit Service Manual TIMER ON again to cancel the setting. TIMER OFF button Press the TIMER OFF button to set the timed off. The procedures are similar as above. 1.2.1 Operation of wireless remote control 1). Guide for operation – General operation a.

  • Page 26: Wired Remote Controller

    Cassette Type Fan Coil Unit Service Manual 2. WIRED REMOTE CONTROLLER 2.1 Introduction to Z5K351(optional) NOTE: Never install the wired remote controller in a place where there is water leakage. Avoid bumping, throwing, tossing or frequently opening the wired remote controller. Time display Sleep display Fan speed display(Auto, High, Middle, Low)
  • Page 27 Cassette Type Fan Coil Unit Service Manual 2.2 Introduction to Z4E351B (optional) 2.2.1 Symbols on the LCD Introduction to the Symbols on the LCD. Symbol Function Description It indicates the swing function. It indicates the function of air exchange. (It is unavailable for this wired controller.) It indicates the sleeping status.
  • Page 28 Cassette Type Fan Coil Unit Service Manual It indicates the memory function is activated, that is, the unit will back to the previous set status after powered on again. It indicates the turbo status. It flashes animatedly when the unit is started and the ambient temperature is displayed. It indicates the ambient temperature/set temperature.
  • Page 29 Cassette Type Fan Coil Unit Service Manual INSTALLATION...

  • Page 30: Installtion

    Cassette Type Fan Coil Unit Service Manual INSTALLTION 1. SELECTION THE MOUNTING POSITION Especially, the installation place is very important for the fan coil unit because it is very difficult to move from placc aftr the first installation. Decide the mounting position together with the customer as follows: The discharge direction can be selected as shown below.

  • Page 31: Drainage Pipe

    Cassette Type Fan Coil Unit Service Manual Water pipe Hoisting screw (×4) 680(Gaps between hoisting screw rods 840(Indoor unit ) 890(Ceiling opening) 950 ( Decorated surface boards) Be suitable for: P-85XD/B-T; FP-102XD/B-T; FP-125XD/B-T; FP-140XD/B-T; FP-160XD/B-T; FP-180XD/B-T; FP-200XD/ B-T; FP-10XD–E; FP-12.5XD-E; FP-14XD-E; FP-16XD-E; FP-18XD-E;P-8XD/A-E; FP-10XD/A–E; FP-12.5XD/ A-E;...

  • Page 32: Precautions For Drainage Raising Pipe

    Cassette Type Fan Coil Unit Service Manual 3. PRECAUTIONS FOR DRAINAGE RAISING PIPE The install height of the drain raising pipe should less than 280mm. The drain raising pipe should form a upright angle with the unit, and distance to unit should not beyond 300mm.
  • Page 33 Cassette Type Fan Coil Unit Service Manual water pump of the outdoor unit to check if they leak or not. ♦ What should be done lastly is wrapping sponge around the motorized valve and the tube for heat insulation. (1) For 2 pipes: Body Vavle Intlet tube...

  • Page 34: Electric Wiring

    Cassette Type Fan Coil Unit Service Manual 4. ELECTRIC WIRING 1. All field supplied parts and materials must conform to local laws and regulations. 2. For electric wiring, refer to WIRING DIAGRAM attached to the unit body. 3. All wiring must be performed by a skilled technician. 4.
  • Page 35 Cassette Type Fan Coil Unit Service Manual Connected with user power Connected with water valve Power supply terminal board Clamp Rubber bush II Control box lid(2) Seal here to avoid leakage Control box lid(1) Rubber bush I...

  • Page 36: Installation Of Panel

    Cassette Type Fan Coil Unit Service Manual 5. INSTALLATION OF PANEL Set the panel to the unit body by matching the position of the swing flap motor of the decoration panel to the piping position of the indoor unit as shown as below. Install the decoration panel.
  • Page 37 Cassette Type Fan Coil Unit Service Manual If gap is still left between the ceiling and the panel after screwing the screws, readjust the height of the unit body. 5.2 After fixing be sure no gap left between the ceiling and the panel Wiring of the decoration panel.
  • Page 38 Cassette Type Fan Coil Unit Service Manual MAINTENANCE...

  • Page 39: Maintenance

    Cassette Type Fan Coil Unit Service Manual MAINTENANCE 1.TROUBLESHOOTING Panel TB03 displaying the error code : Error code Error Water pump error Communications error temperature sensor error at the return air inlet Evaporator temp. sensor error temperature sensor error at the wire controller Full water protection Entering cooling temp.
  • Page 40 Cassette Type Fan Coil Unit Service Manual How to clean to the suction grille 1. Open the suction grille See step 1 of “How to clean the air filter”. 2. Remove the air filters See step 2 of “How to clean the air filter”. 3.
  • Page 41 Cassette Type Fan Coil Unit Service Manual How to clean the air outer and case. ● Clean with soft cloth or use water and neutral detergent. ● Do not use gasoline, benzene, thinner, polishing powder, liquid insecticide, which may cause discoloring or warping. ●...

  • Page 42: Wiring Diagram

    ROOM TEMP SENSOR COMMUNICATION CORD Attention:The Manal Panel is the optional accessory PUMP MOTOR POWER TRANSFORMER FANM OTOR Temperature limiter FP-8XD/A-E; FP-10XD/A–E; FP-12.5XD/A-E; FP-14XD/A-E;FP-16XD/A-E; FP-18XD/A-E. POWER: LIMIT SWITCH WATER VALVE Evaporator LIQUID SWITCH PIPE TEMP. Manual Panel SENSOR ROOM TEMP.
  • Page 43 Cassette Type Fan Coil Unit Service Manual Model: FP-51XD –E; FP-68XD –E. POWER: SWING MOTOR WATER VALVE LIQUID SWITCH Manual Panel PIPE TEMP. SENSOR ROOM TEMP. SENSOR Attention:The Manual Panel is the optional accessory PUMP MOTOR POWERT RANSFORMER FANM OTOR Model:FP-85XD/B-T;FP-102XD/B-T;FP-125XD/B-T;FP-140XD/B-T;FP-160XD/B-T;FP-180XD/B-T;FP- 200XD/B-T.

  • Page 44: Disassembly And Assembly Procedure Of Main Parts

    Cassette Type Fan Coil Unit Service Manual Model:FP-68XDT/B-K; FP-85XDT/B-K; FP-125XDT/B-K; FP-180XDT/B-K. 4. DISASSEMBLY AND ASSEMBLY PROCEDURE OF MAIN PARTS Model;FP-8XD-E; FP-10XD–E; FP-12.5XD-E; FP-14XD-E; FP-16XD-E; FP-18XD-E;P-8XD/A-E; FP-10XD/ A–E; FP-12.5XD/A-E; FP-14XD/A-E;FP-16XD/A-E; FP-18XD/A-E; FP-85XD/B-T; FP-102XD/B-T: FP-125XD/ B-T; FP-140XD/B-T; FP-160XD/B-T; FP-180XD/B-T; FP-200XD/B-T; FP-85XD/B-T; FP-102XD/B-T: FP-125XD/ B-T;...
  • Page 45 Cassette Type Fan Coil Unit Service Manual 3. Disassemble Loosen the screws on the cover Ⅰ of the the drain pan. electrical box and then open the cover. Electrical Box Cover Loosen two screws fixing the electric box and then 4.Disassemble disconnect each wiring terminals, after that take the the electrical box electric box out upward.
  • Page 46 Cassette Type Fan Coil Unit Service Manual Screw Mounting Plate Baffle Screw Loosen the screws on the mounting plate and take it out. Loosen the screws on the baffle of the pipe outlet, and then press it downward to pull out the buckles on both side, after that, take the baffle away.
  • Page 47 Cassette Type Fan Coil Unit Service Manual Model: FP-51XD –E; FP-68XD –E. Disassembly Procedures of Indoor Unit Remark: Make sure that the unit is stopped running and power supply is cut off before removal of the motor. Process Pictorial View Handling Description Push the left and right buckles on the grille of the 1.
  • Page 48 Cassette Type Fan Coil Unit Service Manual Screw Screw Loosen two screws on the cover of the electric box and then remove it away. Electrial Box Cover Electrical Box Cover Screw Screw 4. Disassemble Disconnect the wiring terminals of the motor and the electrical box the temperature sensing bulb, then loosen two Screw...
  • Page 49 Cassette Type Fan Coil Unit Service Manual Left Fender Left Fender 7. Disassemble Loosen two screws on the left fender and then Screw Screw the left fender take it out upward. Fan Blade Fan Blade 8.Disassemble Loosen the screws on the fan the fan blade Screw Screw...

  • Page 50: Exploded Views And Spare Part Lists

    Cassette Type Fan Coil Unit Service Manual 5. EXPLODED VIEWS AND SPARE PART LISTS Model: FP-8XD-E; FP-10XD–E; FP-12.5XD-E; FP-14XD-E;FP-16XD-E; FP-18XD-E exploded views and spare parts list.
  • Page 51 Cassette Type Fan Coil Unit Service Manual FP-8XD-E FP-10XD-E FP-12.5XD-E Discription EM52000050 EM52000060 EM52000030 Quantity Name of Parts Part Code Part Code Part Code Tube Exit plate 02217102 02217102 02217102 Body Fixing Plate 01332701 01332701 01332701 Front Side Plate 01302718 01302718 01302718 Left Side Plate...
  • Page 52 Cassette Type Fan Coil Unit Service Manual FP-14XD-E FP-16XD-E FP-18XD-E Discription EM52000070 EM52000080 EM52000040 Quantity Name of Parts Part Code Part Code Part Code Tube-exit Plate 02217102 02217102 02217102 Body Fixing Plate 01332701 01332701 01332701 Front Side Plate 01302713 01302713 01302713 Left Side Plate 01302711...
  • Page 53 Cassette Type Fan Coil Unit Service Manual P-8XD/A-E; FP-10XD/A–E; FP-12.5XD/A-E; FP-14XD/A-E;FP-16XD/A-E; FP-18XD/A-E exploded views and spare parts list.
  • Page 54 Cassette Type Fan Coil Unit Service Manual FP-8XD/A-E FP-10XD/A-E FP-12.5XD/A-E Discription EM52000450 EM52000460 EM52000470 Quantity Name of Parts Part Code Part Code Part Code Tube Exit plate 02217102 02217102 02217102 Body Fixing Plate 01332701 01332701 01332701 Front Side Plate 01302718...
  • Page 55 Cassette Type Fan Coil Unit Service Manual FP-14XD/A-E FP-16XD/A-E FP-18XD/A-E Discription EM52000480 EM52000490 EM5200500 Quantity Name of Parts Part Code Part Code Part Code Tube-exit Plate 02217102 02217102 02217102 Body Fixing Plate 01332701 01332701 01332701 Front Side Plate 01302713 01302718 01302718 Left Side Plate 01302711...
  • Page 56 Cassette Type Fan Coil Unit Service Manual FP-51XD –E; FP-68XD –E exploded views and spare parts list.
  • Page 57 Cassette Type Fan Coil Unit Service Manual FP-51XD –E FP-68XD –E Discription EM52000010 EM52000020 Quantity Name of Parts Part Code Part Code Remote Controller 30512506 30512506 Water Tray 20182703 20182703 Water Tray Foam for Fresh Air In taking 12312702 12312702 Water Tray Foam 12312703 12312703...
  • Page 58 Cassette Type Fan Coil Unit Service Manual FP-85XD/B-T; FP-102XD/B-T;FP-125XD/B-T;FP-140XD/B-T;FP-160XD/B-T;FP-180XD/B-T;FP-200XD/B-T exploded views and spare parts list.
  • Page 59 Cassette Type Fan Coil Unit Service Manual FP-85XD/B-T FP-102XD/B-T Discription EM520N0930/EM520N0940 EM520N0910/EM520N0920 Quantity Name of Parts Part Code Part Code Tube-exit Plate Body Fixing Plate 01332701 01332701 Front Side Plate 01302717 01302717 Left Side Plate 01302740 01302740 Base Plate 01222701 01222701 Rear Side Plate 01302719...
  • Page 60 Cassette Type Fan Coil Unit Service Manual FP-125XD/B-T FP-140XD/B-T FP-160XD/B-T Discription EM520N0890/EM520N0900 EM520N0870EM520N0880 EM520N0850/EM520N0860 Quantity Name of Parts Part Code Part Code Part Code Tube-exit Plate 02206000001 02206000001 02206000001 Body Fixing Plate 01332701 01332701 01332701 Front Side Plate 01302718 01302718 01302718 Left Side Plate 01302715...
  • Page 61 Cassette Type Fan Coil Unit Service Manual FP-160XD/B-T FP-200XD/B-T Discription EM520N0830/EM520N0840 EM520N0810/EM520N0820 Quantity Name of Parts Part Code Part Code Tube-exit Plate 02206000001 02206000001 Body Fixing Plate 01332701 01332701 Front Side Plate 01302713 01302713 Left Side Plate 01302711 01302711 Base Plate 01222701 01222701 Rear Side Plate...
  • Page 62 Cassette Type Fan Coil Unit Service Manual FP-68XDT/B-K exploded views and spare parts list.
  • Page 63 Cassette Type Fan Coil Unit Service Manual FP-68XDT/B-K Discription EM520N0990 Quantity Name of Parts Part Code Tube Exit Plate Assy 01346000095 Body Fixing Plate 01332701 Front Side Plate 01302717 Left Side Plate 01302740 Base Plate 01222701 Rear Side Plate 01302719 Bottom Foam 52012720 Motor Gasket...
  • Page 64 Cassette Type Fan Coil Unit Service Manual FP-85XDT/B-K exploded views and spare parts list.
  • Page 65 Cassette Type Fan Coil Unit Service Manual FP-85XDT/B-K Discription EM520N0960 Quantity Name of Parts Part Code Tube Exit Plate Assy 01346000095 Body Fixing Plate 01332701 Front Side Plate 01302717 Left Side Plate 01302740 Base Plate 01222701 Rear Side Plate 01302719 Bottom Foam 52012720 Motor Gasket...
  • Page 66 Cassette Type Fan Coil Unit Service Manual FP-125XDT/B-K exploded views and spare parts list.
  • Page 67 Cassette Type Fan Coil Unit Service Manual FP-125XDT/B-K Discription EM520N0970 Quantity Name of Parts Part Code Tube Exit Plate Assy 01346000094 Body Fixing Plate 01332701 Front Side Plate 01302718 Left Side Plate 01302715 Base Plate 01222701 Rear Side Plate 01302714 Bottom Foam 52012722 Motor Gasket...
  • Page 68 Cassette Type Fan Coil Unit Service Manual FP-180XDT/B-K exploded views and spare parts list.
  • Page 69 Cassette Type Fan Coil Unit Service Manual FP-180XDT/B-K Discription EM520N0980 Quantity Name of Parts Part Code Tube Exit Plate Assy 01346000094 Body Fixing Plate 01332701 Front Side Plate 01302713 Left Side Plate 01302711 Base Plate 01222701 Rear Side Plate 01302709 Bottom Foam 52012721 Motor Gasket...
  • Page 70 JF00300710...

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