Fisher 6492HTM Instruction Manual

Fisher 6492HTM Instruction Manual

Steam regulator

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Instruction Manual
Form 5135
November 2009
Type 92C Steam Regulator
WaRning
!
Fisher
regulators must be installed,
®
operated, and maintained in accordance
with federal, state, and local codes, rules
and regulations, and Emerson Process
Management Regulator Technologies,
inc. instructions.
installation, operation, and maintenance
procedures performed by unqualified
personnel may result in improper
adjustment and unsafe operation. Either
condition may result in equipment
damage or personal injury. Use qualified
personnel when installing, operating, and
maintaining the Type 92C regulator.
introduction
Scope of the Manual
This instruction manual provides installation,
maintenance, and parts ordering information for the
Type 92C steam self-powered control valve and the
Type 6392 pilot. Both the pilot-operated and the
pressure-loaded constructions are covered. The
Type 92C is also available with a Type 6492HM or
6492HTM safety override pilot. The pressure-loading
device and accessories used with this valve are
covered in other manuals.
Description
The Type 92C steam regulator is a cast iron, steel, or
stainless steel pressure-reducing regulator for steam or
hot air service. This regulator is available with a Type 6392
pilot for use as a pilot-operated regulator (Figure 1) or
without a pilot for use as a pressure-loaded regulator. The
pilot-operated version uses inlet pressure as the operating
medium; no separate air supply is required. The pressure-
loaded version is used where remote adjustment of the
regulator pressure setting is required; a 67 or 1301 Series
regulator or 670 Series panel-mounted regulator may be
used as the loading regulator.
Figure 1. Type 92C Pilot-Operated Regulator
A Type 6492HM (or 6492HTM) safety override pilot
is also available for the Type 92C. The Type 6392 pilot
is used in a series installation with the Type 6492HM
(or 6492HTM) safety override pilot installed on the
upstream valve. The Type 6492HM (or 6492HTM)
safety override pilot senses pressure downstream
of the second valve, and prevents pressure from
rising above safe operating pressure in the event the
downstream valve fails. This system is approved by
ASME B31.1-1989, 122.14.2.A, and can replace an
ASME safety valve when vent piping is not practical
and upstream pressure does not exceed 400 psig
(27,6 bar). Local codes and standards may
require approval by an appropriate authority prior
to installation.
The Type 92C safety override system
does not provide positive shutoff in
dead end service. it is intended for
large distribution systems where steam
leakage will condense before steam
pressure builds up. Downstream piping
and components must be rated for
maximum upstream steam pressure for
dead end service. Failure to do so could
cause personal injury or death.
www.fisherregulators.com
Type 92C
WaRning
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Summary of Contents for Fisher 6492HTM

  • Page 1 Figure 1. Type 92C Pilot-Operated Regulator damage or personal injury. Use qualified A Type 6492HM (or 6492HTM) safety override pilot personnel when installing, operating, and is also available for the Type 92C. The Type 6392 pilot maintaining the Type 92C regulator.
  • Page 2: Specifications

    Type 92C Specifications Body Sizes and End Connection Styles Orifice Sizes nPS 1/2 (Dn 15) Main Valve: BODY MaTERiaL SizE, 9/16-inch (14 mm) nPS (Dn) Cast iron Steel or CF8M Stainless Steel nPS 3/4 and 1 (Dn 20 and 25) Main Valves: 1/2, 3/4, or 1 NPT, CL150 RF, CL300 RF, 3/4-inch (19 mm) is standard;...
  • Page 3 25 to 75 (1,7 to 5,2) Green 70 to 150 (4,8 to 10,3) 10 (0,69) over normal distribution pressure 80 to 250 (5,4 to 17,2) 6492HTM Unpainted 15 to 100 (1,0 to 6,9) Table 2. Outlet Pressure Ranges OUTLET PRESSURE RangE, SPRing PaRT nUMBER...
  • Page 4 TYPE 6392 PiLOT gaUgE gaUgE gaUgE BLOCk VaLVE BLOCk VaLVE TYPE 92C Main VaLVE TYPE 92C Main VaLVE E0657 TYPiCaL TYPE 92C WiTH TYPE 6492HM OR 6492HTM SaFETY OVERRiDE PiLOT inSTaLLaTiOn Figure 3. Typical Pilot-Operated Type 92C Regulator Installations (continued)
  • Page 5: Principle Of Operation

    This pressure is sensed by the pressure to bleed to the downstream system through Type 6492HM (or 6492HTM) safety override pilot. As the pilot bleed hole. At the same time, increased downstream pressure increases the safety override...
  • Page 6: Installation

    Type 92C LOaDing REgULaTOR BLEED RESTRiCTiOn OPTiOnaL PiPing FOR STEaM LOaDing STRainER TYPE 92C REgULaTOR BY-PaSS LinE 16A1547-A A2523-1 Figure 4. Typical Pressure-Loaded Type 92C Regulator Installation installation body. Some typical Type 92C regulator installations are shown in Figures 3 and 4. The Type 92C regulator may be installed in any orientation.
  • Page 7 Type 92C Safety Override System Type 92C PiLOT REgULaTing SPRing PiLOT DiaPHRagM DOWnSTREaM BLEED HOLE PiLOT DOWnSTREaM SUPPLY COnTROL LinE PiLOT VaLVE Main VaLVE PLUg DiaPHRagM PiLOT VaLVE SPRing PiTOT TUBE 36A1546-B A2520-1 Main VaLVE PLUg INLET PRESSURE inLET PRESSURE July 2008 OUTLET PRESSURE Main VaLVE SPRing...
  • Page 8 Type 92C note If the loading regulator used with the pressure- loaded regulator does not provide internal relief, an Since a clogged vent may cause atmospheric bleed (e.g., no. 60 drill size) is required improper regulator functioning, install if the loading supply is air, or a downstream bleed and maintain the Type 92C regulator so line is required if the loading supply is steam.
  • Page 9 Figure 7. Operational Schematic of Pressure-Loaded Figure 8. Type 92C Steam Regulator Assembly Type 92C Regulator Safety Override Pilot Startup 7. Loosen the Type 6492HM (or 6492HTM) safety override pilot of the upstream valve until there is no and adjustment spring load.
  • Page 10: Maintenance

    Type 92C For a pressure-loaded regulator, close the For the pressure-loaded regulator, unscrew the shutoff valve in the pressure-loading piping loading tubing (customer supplied) from the 1/4 NPT or tubing. connection in the regulator diaphragm flange (key 2). 4. Close the control line shutoff valve. 2.
  • Page 11 Type 92C 16A1520-B aPPLY LUB/SEaLanT Figure 9. Type 6392 Pilot Assembly 1/4 nPT REgULaTOR LOaDing COnnECTiOn 1/4 nPT DOWnSTREaM COnTROL LinE COnnECTiOn 1/4 nPT PiLOT SUPPLY COnnECTiOn 36A1545-A A2521-1 Figure 10. Type 6392 Pilot Mounting Parts...
  • Page 12 Perform this procedure if inspecting, cleaning, or replacing any pilot parts. Key numbers refer to Figure 9 Types 6492HM and 6492HTM Safety unless otherwise specified. Override Pilots All pilot maintenance may be performed with the pilot...
  • Page 13 Type 92C E0660 Figure 11. Type 6492HM or 6492HTM Safety Override Pilot Assembly TYPE 6492HM TYPE 6392 E0659 Figure 12. Type 92C with Safety Override Pilot Assembly...
  • Page 14: Parts Ordering

    Type 92C Parts List the stem (key 7) in the center hole of the plug guide. Apply sealant to the plug guide threads, and screw Regulator the guide plus attached parts into the body (key 1). Description Part number 4. Remove the pipe plug (key 74). Then remove the pipe plug (key 94).
  • Page 15 Diaphragm Ring Brass 15A6002X172 For Steel body, Steel 16A1531X012 15A6002X632 For SST body, SST 16A1531X022 Types 6492HM and 6492HTM Safety Type 6392 Pilot (See Figure 10) Override Pilots (See Figure 12) Description Part number Description Part number Pilot Body Pilot Valve Body...
  • Page 16 For further information visit www.fisherregulators.com The Emerson logo is a trademark and service mark of Emerson Electric Co. All other marks are the property of their prospective owners. Fisher is a mark owned by Fisher Controls, Inc., a business of Emerson Process Management.

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92c6492hm

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