Olivetti FS-519 Service Manual
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Olivetti FS-519 Service Manual

Olivetti FS-519 Service Manual

Inner finisher for olivetti d-color mf201 plus; olivetti d-color mf250; olivetti d-color mf350; olivetti d-color mf450
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Option Printer
d-Color MF201Plus - MF250 - MF350
d-Color MF450
FS-519/PK-515/OT-602
SERVICE MANUAL
Code Y108442-7

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Summary of Contents for Olivetti FS-519

  • Page 1 Option Printer d-Color MF201Plus - MF250 - MF350 d-Color MF450 FS-519/PK-515/OT-602 SERVICE MANUAL Code Y108442-7...
  • Page 2 PUBLICATION ISSUED BY: Olivetti S.p.A. 77, Via Jervis - 10015 Ivrea (TO) Italy Copyright © 2008, Olivetti All rights reserved...

  • Page 3: Table Of Contents

    Field Service Ver. 3.0 Jan. 2008 CONTENTS FS-519/PK-515/OT-602 Outline for d-Color MF350 / MF250 / MF201Plus Product specifications ..................... 1 FS-519 ........................1 PK-515........................4 OT-602 ........................5 Outline for d-Color MF450 Product specification ....................7 FS-519 ......................... 7 PK-510 ....................... 10 OT-602 .......................
  • Page 4 Field Service Ver. 3.0 Jan. 2008 4.4.11 Tray unit....................... 31 4.4.12 Finisher unit ....................34 Changing the height of the stand table only for d-Color MF350 / 4.4.13 d-Color MF250 / d-Color MF201Plus ............35 4.4.14 Height and angle adjustment of stand table for d-Color MF350 Family ..40 4.4.15 Height and angle adjustment of stand table for d-Color MF450 ....
  • Page 5 Field Service Ver. 3.0 Jan. 2008 10.3 Solution ......................85 10.3.1 Initial check items ..................85 10.3.2 Solution when paper curl occurs..............85 10.3.3 Transport section misfeed................86 10.3.4 Exit section misfeed ..................87 10.3.5 Finisher bundle exit misfeed................ 87 10.3.6 Finisher staple misfeed ................

  • Page 6: Field Service Ver. 3.0 Jan

    Field Service Ver. 3.0 Jan. 2008 Blank Page...

  • Page 7: Outline For D-Color Mf350/Mf250/Mf201Plus

    Field Service Ver. 3.0 Jan. 2008 1. Product specifications Outline for d-Color MF350/MF250/MF201Plus Product specifications FS-519 A. Type Name Multi staple finisher built into the copier Installation Installed in the copier Document alignment Center Consumables Staples B. Functions Sort, group, sort offset, group offset, sort stable, and punch (when PK-515 is...
  • Page 8 1. Product specifications Field Service Ver. 3.0 Jan. 2008 (2) Sort offset/group offset Type Size Weight Max. capacity Exit 200 sheets tray1 A5, B5S/B5, A4S/A4, B4, A3 Plain paper x 11S/8- x 11, A4S, 8- x 11S 1000 60 to 90 g/m Recycled x 14, 11 x 17 sheets...
  • Page 9 Field Service Ver. 3.0 Jan. 2008 1. Product specifications D. Stapling Staple filling mode Dedicated staple cartridge (5000 staples) Staple detection Available (Nearly Empty: 20 remaining staples) Back of the corner (30 degree) A4, A3, B5, B4 x 11, 11 x 17 Front of the corner (30 degree) Back of the corner (Parallel) A4S, B5S, A5...

  • Page 10: Pk-515

    1. Product specifications Field Service Ver. 3.0 Jan. 2008 PK-515 A. Type Name Punch kit PK-515 Installation Built into the finisher Metric B5S, A4, B4, A3 Inch (2 holes) 8- x 11S/8- x 11, 8- x 14, 11 x 17 Paper size Inch (3 holes) 8- x 11, 11 x 17...
  • Page 11 Field Service Ver. 3.0 Jan. 2008 1. Product specifications OT-602 A. Type Name Output tray OT-602 Installation Fixed to the finisher Sort, group, and sort stable Mode Sort, group, sort offset, group offset, and sort stable Number of bins 1 bin Document alignment Center B.
  • Page 12 Weight 0.7 kg (1.5 lb) D. Operating environment • Conforms to the operating environment of the main body. NOTE How product names appear in the document • FS-519: Finisher • PK-515: Punch kit • OT-602: Output tray Service Manual Y108442-7...

  • Page 13: Outline For D-Color Mf450

    Field Service Ver. 3.0 Jan. 2008 2. Product specifications Outline for d-Color MF450 Product specifications FS-519 A. Type Name Multi staple finisher built into the copier Installation Installed in the copier Document alignment Center Consumables Staples B. Functions Sort, group, sort offset, group offset, sort stable, and punch (when PK-510 is...
  • Page 14 2. Product specifications Field Service Ver. 3.0 Jan. 2008 (2) Sort offset/group offset Type Size Weight Max. capacity Exit 200 sheets tray1 A5, B5S/B5, A4S/A4, B4, A3 Plain paper x 11S/8 x 11, A4S, 8 x 11S 1000 64 to 90 g/m Recycled x 14, 11 x 17 sheets...
  • Page 15 Field Service Ver. 3.0 Jan. 2008 2. Product specifications D. Stapling Staple filling mode Dedicated staple cartridge (5000 staples) Staple detection Available (Nearly Empty: 20 remaining staples) Back of the corner (30 degree) A4, A3, B5, B4 x 11, 11 x 17 Front of the corner (30 degree) Back of the corner (Parallel) A4S, B5S, A5...

  • Page 16: Pk-510

    2. Product specifications Field Service Ver. 3.0 Jan. 2008 PK-510 A. Type Name Punch kit PK-510 Installation Built into the finisher Metric B5S, A4, B4, A3 Inch (2 holes) 8 x 11S/8 x 11, 8 x 14, 11 x 17 Paper size Inch (3 holes) 8 x 11, 11 x 17...
  • Page 17 Field Service Ver. 3.0 Jan. 2008 2. Product specifications OT-602 A. Type Name Output tray OT-602 Installation Fixed to the finisher Sort, group, and sort stable Mode Sort, group, sort offset, group offset, and sort stable Number of bins 1 bin Document alignment Center B.
  • Page 18 Weight 0.7 kg (1.5 lb) D. Operating environment • Conforms to the operating environment of the main body. NOTE How product names appear in the document • FS-519: Finisher • PK-510: Punch kit • OT-602: Output tray Service Manual Y108442-7...

  • Page 19: Maintenance

    Field Service Ver. 3.0 Jan. 2008 3. Periodical check Maintenance Periodical check Maintenance procedure (Periodical check parts) NOTE • The alcohol described in the cleaning procedure of maintenance represents the isopropyl alcohol. 3.1.1 Replacing the paddles A. Periodically replaced parts/cycle •...
  • Page 20 3. Periodical check Field Service Ver. 3.0 Jan. 2008 4. Loosen two screws [1] and remove the paddle holder assy [2]. A01GF2C555DA 5. Remove two paddles [1] [2] and replace them with new ones. NOTE • When installing new paddles, be sure to install the paddle covered with black film [1] and the paddle covered with transparent film [2] to...
  • Page 21 Field Service Ver. 3.0 Jan. 2008 3. Periodical check 7. Secure the paddle holder assy by tightening two screws [1]. NOTE • When tightening the two set screws, lightly press the paddle so that it is fixed without any tilt. •...

  • Page 22: Replacing The Cleaning Pad

    3. Periodical check Field Service Ver. 3.0 Jan. 2008 3.1.2 Replacing the cleaning pad A. Periodically replaced parts/cycle • Cleaning pad: Every 800,000 prints B. Procedure 1. Remove the tray unit. See P.31 2. Remove the finisher unit. See P.34 3.

  • Page 23: Lubricating The Worm Gear And Replacing The Cover Film

    Field Service Ver. 3.0 Jan. 2008 3. Periodical check 5. To reinstall, reverse the order of removal. NOTE • Before attaching a new cleaning pad, clean the metal surface where the new cleaning pad is attached. • Align the right ends of the new cleaning pad and the metal as shown in the illustration.
  • Page 24 3. Periodical check Field Service Ver. 3.0 Jan. 2008 4. Remove the wire saddle [1] and the screw [2]. Remove the ground termi- nal. A01GF2C560DA 5. Remove three screws [1] and remove the Elevator motor assy [2]. NOTE • Remove the elevator motor assy while holding the lower part of the tray [3] with your hand.
  • Page 25 Field Service Ver. 3.0 Jan. 2008 3. Periodical check 6. Remove the cover film [1] by peeling off its adhesive tape. A01GF2C563DA NOTE • Before attaching a new cover film, clean the metal surface where the new cover film is attached. •...

  • Page 26: Cleaning Of The Rollers And Rolls

    3. Periodical check Field Service Ver. 3.0 Jan. 2008 3.1.4 Cleaning of the rollers and rolls A. Periodically cleaning parts/cycle • Rollers and rolls: Every 300,000 prints B. Procedure 1. Remove the tray unit. See P.31 2. Remove the finisher unit. See P.34 3.
  • Page 27 Field Service Ver. 3.0 Jan. 2008 3. Periodical check 6. Remove punch waste storage box FN3.1 [1]. (only when PK-510 is installed) A01GF2C523DA 7. Lower processing guide FN3 [1]. 8. While turning processing knob FN2 [2], wipe the roll [3] using a soft cloth dampened with alcohol.

  • Page 28: Cleaning Of The Paddles

    3. Periodical check Field Service Ver. 3.0 Jan. 2008 11. While turning processing knob FN6 [1], wipe the roller [2] using a soft cloth dampened with alcohol. A01GF2C525DA 3.1.5 Cleaning of the paddles A. Periodically cleaning parts/cycle • Paddles: Every 300,000 prints B.

  • Page 29: Other

    4. Other Field Service Ver. 3.0 Jan. 2008 Other Disassembly/adjustment prohibited items A. Paint-locked screws NOTE • To prevent loose screws, a screw lock in blue or green series color is applied to the screws. • The screw lock is applied to the screws that may get loose due to the vibrations and loads created by the use of machine or due to the vibrations created during transportation.

  • Page 30: Precautions To Be Observed When Option Configuration Is Changed

    • Be sure to move the screw itself. • Do not move the screw by using the adjust plate [2]. 9J08F2C512DA C. When only FS-519 is mounted 1. Loosen two screws [1] and move them in the direction of the arrow. Then, tighten them at the corre- sponding new positions.

  • Page 31: Disassembly/Assembly/Cleaning List (Other Parts)

    4. Other Field Service Ver. 3.0 Jan. 2008 Disassembly/Assembly/Cleaning list (Other parts) 4.3.1 Disassembly/Assembly parts list Ref. page d-Color MF350 Family d-Color MF450 Sectio Part name P. 26 Finisher unit right front cover P. 26 Finisher unit left front cover P.

  • Page 32: Disassembly/Assembly Procedure

    4. Other Field Service Ver. 3.0 Jan. 2008 Disassembly/Assembly procedure 4.4.1 Finisher unit right front cover 1. Open the front door. 2. Remove two screws [1] and remove the finisher unit right front cover [2]. NOTE • At reinstallation, first fit the tab [3] into position.

  • Page 33: Finisher Unit Upper Cover

    Field Service Ver. 3.0 Jan. 2008 4. Other 4.4.4 Finisher unit upper cover 1. Remove the tray unit. See P.31 2. Remove the finisher unit. See P.34 3. Remove the finisher unit rear cover. See P.26 4. Remove three screws [1] and remove the finisher unit upper cover [2].

  • Page 34: Middle Guide

    4. Other Field Service Ver. 3.0 Jan. 2008 4.4.6 Middle guide 1. Remove the finisher unit. See P.34 2. Remove the finisher unit rear cover. See P.26 3. Remove the finisher unit upper cover. See P.27 4. Remove the harness bundle [1] from three harness guides [2].

  • Page 35: Intake Cover

    Field Service Ver. 3.0 Jan. 2008 4. Other 4.4.7 Intake cover 1. Remove the finisher unit. See P.34 2. Remove the finisher unit rear cover. See P.26 3. Remove the finisher unit upper cover. See P.27 4. Remove the C-ring [1]. 5.

  • Page 36: Tray 1/Tray 2

    4. Other Field Service Ver. 3.0 Jan. 2008 4.4.9 Tray 1/Tray 2 1. Remove two screws [1], and remove the tray 1 [2]. 2. Remove two screws [3], and remove the tray 2 [4]. A01GF2C502DA 4.4.10 Output tray (OT-602): Option 1.

  • Page 37: Tray Unit

    Field Service Ver. 3.0 Jan. 2008 4. Other 4.4.11 Tray unit NOTE • When removing the tray unit, set the tray unit to its home position. • If the exit tray (OT-602) is installed, remove it in advance. See P.30 1.
  • Page 38 4. Other Field Service Ver. 3.0 Jan. 2008 5. Disconnect three connectors [1] and remove the screw [2], and the ground wire. A01GF2C505DA 6. Remove two shoulder screws [1]. NOTE • When the output tray (OT-602) is mounted, remove the screw [2] and remove the mounting holder [3].
  • Page 39 Field Service Ver. 3.0 Jan. 2008 4. Other 8. Position the stopper [2] as shown and secure it with the screw [1]. A01GF2C509DA 9. Remove two screws [1] and remove the mounting bracket [2]. A01GF2C510DA 10. Remove four screws [1]. A01GF2C565DA Y108442-7 Service Manual...

  • Page 40: Finisher Unit

    4. Other Field Service Ver. 3.0 Jan. 2008 11. Pull the lock release lever [1] and remove the tray unit. NOTE • Make sure the height and angle adjustment of stand table when installing the finisher. See P.40/P.42 A01GF2C512DA 4.4.12 Finisher unit .

  • Page 41: Changing The Height Of The Stand Table Only For D-Color Mf350 / D-Color Mf250 / D-Color Mf201Plus

    4. Other Field Service Ver. 3.0 Jan. 2008 4.4.13 Changing the height of the stand table - Only for d-Color MF350 / d-Color MF250 / d-Color MF201Plus 1. Remove four covers [5] while remov- ing four latches [1], [2], [3], and [4]. A01GF2C579DA 2.
  • Page 42 4. Other Field Service Ver. 3.0 Jan. 2008 4. Remove two screws [1] to remove the mounting plate [2]. A01GF2C582DA 5. Remove eight screws [1] to remove two supports [2]. A01GF2C583DA 6. Set the mounting plate [1] which was removed in step 4, and tighten two screws [2].
  • Page 43 4. Other Field Service Ver. 3.0 Jan. 2008 7. Mount the stand table upper unit (front) [1] which was removed in step 3, and tighten five screws [2]. NOTE • Use care since the lengths of the screws (*) shown on the illustration are different from other screws.
  • Page 44 4. Other Field Service Ver. 3.0 Jan. 2008 10. Mount four adjusting plates [1] fur- nished with the main body. A01GF2C588DA 11. Remove four screws [1] and remove the lower unit for the stand table [2]. A01GF2C589DA 12. Mount the stand table [1] to the main body, and tighten it with four screws [2].
  • Page 45 4. Other Field Service Ver. 3.0 Jan. 2008 13. Mount the lower unit for the stand table [1] which was removed in step 11, and tighten four screws [2]. A01GF2C591DA 14. Mount two covers [1] which were removed in step 1. A01GF2C592DA 15.

  • Page 46: Height And Angle Adjustment Of Stand Table For D-Color Mf350 Family

    4. Other Field Service Ver. 3.0 Jan. 2008 4.4.14 Height and angle adjustment of stand table for d-Color MF350 Family 1. Measure the width of X on front and back side. Specifications: 5 ± 2 mm 2. Following adjustment is necessary when the width does not fall within the specifications.
  • Page 47 4. Other Field Service Ver. 3.0 Jan. 2008 6. Measure the width of Y and Z (clear- ance of the exterior parts) on front and back side. Specifications: Y = Z - 1 mm (Y must be smaller than Z) Z = 7 ±...

  • Page 48: Height And Angle Adjustment Of Stand Table For D-Color Mf450

    4. Other Field Service Ver. 3.0 Jan. 2008 4.4.15 Height and angle adjustment of stand table for d-Color MF450 1. Measure the width of X on front and back side. Specifications: 4 ± 2 mm A01GF2C515DA 2. If X is out of the specified range, remove two covers [1] from the legs of the stand table.
  • Page 49 Field Service Ver. 3.0 Jan. 2008 4. Other 4. Measure the width of Y and Z (clear- ance of the exterior parts) on front and back side. Specifications: Y = Z - 1 mm (Y must be smaller than Z) Z = 7 ±...

  • Page 50: Stapler Unit

    4. Other Field Service Ver. 3.0 Jan. 2008 44.4.16 Stapler unit 1. Open the front door. 2. Turn the dial [1], and move the sta- pler forward. 3. Remove the staple cartridge. 4. Remove the screw [2], and remove the cover [3]. 9J08F2C518DA 5.

  • Page 51: Punch Kit (Pk-515): Option

    4. Other Field Service Ver. 3.0 Jan. 2008 4.4.17 Punch kit (PK-510 / PK-515): Option 1. Remove the finisher unit. See P.34 2. Remove the finisher unit rear cover. See P.26 3. Remove the finisher unit upper cover. See P.27 4.

  • Page 52: Exit Roller Motor/Storage Paddle Drive Clutch/Exit Upper Roller/Storage Paddle

    4. Other Field Service Ver. 3.0 Jan. 2008 7. Remove ten screws [1] and remove the punch kit [2]. 9J08F2C552DA 4.4.18 Exit roller motor/Storage paddle drive clutch/Exit upper roller/Storage pad- 1. Remove the tray unit. See P.31 2. Remove the finisher unit. See P.34 3.
  • Page 53 Field Service Ver. 3.0 Jan. 2008 4. Other 7. Remove the E-ring [1]. 4349F2C522DA 8. Loosen two hexagonal socket head screws [1], and remove the storage paddle drive clutch assy [2]. 4349F2C523DA NOTE • When installing the storage paddle drive clutch, insert the hexagonal wrench into the flame notch [1], and confirm that the storage paddle drive axis [2] fits to the 2 mm-hole...
  • Page 54 4. Other Field Service Ver. 3.0 Jan. 2008 NOTE • When installing the storage paddle drive clutch, hook the solenoid flap- per [2] on the tab [1] and confirm the storage paddle [3] locates the position as shown in the illustra- tion.
  • Page 55 Field Service Ver. 3.0 Jan. 2008 4. Other 10. Remove two C-rings [1] and two bushings [2]. 9J08F2C545DA 11. Remove four screws [1] and remove the exit transportation section (upper) assy [2]. 9J08F2C546DA Y108442-7 Service Manual...
  • Page 56 4. Hother Field Service Ver. 3.0 Jan. 2008 12. Remove two C-rings [1] and two bearings [2], and remove the exit upper roller assy [3]. 9J08F2C547DA 13. Remove the C-ring [1] and the bush- ing [2], and remove the storage pad- dle assy [3].

  • Page 57: Exit Paddle Drive Clutch/Exit Lower Roller

    Field Service Ver. 3.0 Jan. 2008 4. Other 15. Disassemble the pressure/retraction system units 9J08F2C036DA 4.4.19 Exit paddle drive clutch/Exit lower roller 1. Remove the tray unit. See P.31 2. Remove the finisher unit. See P.34 3. Remove the finisher unit left front cover.
  • Page 58 4. Hother Field Service Ver. 3.0 Jan. 2008 8. Remove the C-ring [1] and the bear- ing [2]. 9. Remove the gear [3], C-ring [4] and bearing [5]. 10. Remove the exit lower roller assy [6]. 9J08F2C549DA NOTE • When installing the exit paddle drive clutch, turn up the side that the distance between tabs is wider and hook the solenoid flapper [1]...
  • Page 59 Field Service Ver. 3.0 Jan. 2008 4. Other NOTE • When installing the exit paddle drive clutch assy, adjust the posi- tion of blocked panel [1]. Specifications A: 14.6 ± 1 mm • When installing the exit lower roller assy, adjust the position of the arm holder [2].

  • Page 60: Aligning Section

    4. Other Field Service Ver. 3.0 Jan. 2008 4.4.20 Aligning section 1. Remove the finisher unit left front cover. See P.26 2. Remove the finisher unit rear cover. See P.26 3. Remove the finisher unit upper cover. See P.27 4. Remove the exit transportation section (upper) assy. See P.38 5.
  • Page 61 4. Other Field Service Ver. 3.0 Jan. 2008 10. Remove the wire saddle [1] and dis- connect two connectors [2]. 11. Remove the ground wire from the harness guide [3]. 9J08F2C011DA 12. Remove the harness bundle [1] from the harness guide [2]. 9J08F2C012DA 13.
  • Page 62 4. Other Field Service Ver. 3.0 Jan. 2008 14. Remove the knob [1] of FN5 and remove two gears [2]. 9J08F2C539DA 15. Remove three screws [1] and bush- ing [2], and remove the gear assy [3]. 9J08F2C014DA NOTE • When installing the gear assy, fit the mounting plate [1] to the caulk- ing axis [2], and tightening with screw.

  • Page 63: Elevator Motor/Timing Belt

    4. Other Field Service Ver. 3.0 Jan. 2008 16. Remove the C-ring [1] and remove the gear [2]. 9J08F2C540DA 17. Remove two screws [1] and two shoulder screws [2], and remove the aligning plate assy [3]. 9J08F2C015DA 4.4.21 Elevator motor/Timing belt A.
  • Page 64 4. Other Field Service Ver. 3.0 Jan. 2008 6. Remove three screws [1] and remove the elevator motor assy [2]. A01GF2C534DA 7. Remove the C-ring [1] and remove the gear cover [2]. A01GF2C537DA 8. Remove two screws [1] and remove the metal bracket [2].
  • Page 65 4. Other Field Service Ver. 3.0 Jan. 2008 9. Remove the C-ring [1] and remove the gear (upper rear) [2] and belt [3]. A01GF2C539DA 10. Remove two screws [1] and remove elevator mounting plate (rear) [2]. [2 ] A01GF2C540DA 11. Remove two screws [1] and remove the belt holder [2].
  • Page 66 4. Other Field Service Ver. 3.0 Jan. 2008 13. Remove the lever [1]. 9J08F2C023DA 14. Remove the C-ring [1] and pin [2], and remove the gear (lower front) [3]. NOTE • Use care not to lose the pin. A01GF2C541DA 15. Remove two screws [1] and remove the metal bracket [2].
  • Page 67 4. Other Field Service Ver. 3.0 Jan. 2008 16. Remove the C-ring [1] and remove the gear (upper front) [2]. A01GF2C543DA 17. Remove two screws [1] and remove elevator mounting plate (front) [2]. A01GF2C544DA 18. Remove two screws [1] and remove the belt holder [2].
  • Page 68 4. Other Field Service Ver. 3.0 Jan. 2008 B. Adjustment of lever installation position 1. Install all components excepting for elevator motor assy. NOTE • Fit the hole of the elevator mount- ing plate (front/back) [1] and the hole of the elevator tray [2], and install them by fixing the front and back along.

  • Page 69: Shutter Drive Gear

    4. Other Field Service Ver. 3.0 Jan. 2008 4.4.22 Shutter drive gear 1. Remove the tray unit. See P.31 2. Remove the tray unit front cover. See P.29 3. Remove the tray unit rear cover. See P.29 4. Remove four screws [1] and remove the shutter drive gear assy [2].

  • Page 70: Duplex Guide Solenoid

    4. Other Field Service Ver. 3.0 Jan. 2008 4.4.23 Duplex guide solenoid 1. Remove the finisher unit. See P.34 2. Remove the finisher unit rear cover. See P.26 3. Remove the finisher unit upper cover. See P.27 4. Remove two saddles [1] and discon- nect the connector [2].
  • Page 71 4. Other Field Service Ver. 3.0 Jan. 2008 A. Adjustment 1. Loosen the screw [1]. 2. Move the mounting plate up and down until the space A reaches specification, and tighten the screw [1]. Specification: 3.5 mm (Tolerance: + 0.5 mm) NOTE •...

  • Page 72: Fs Control Board

    4. Other Field Service Ver. 3.0 Jan. 2008 4.4.24 FS control board 1. Remove the tray unit. See P.31 2. Remove four screws [1] and remove the cover [2]. 9J08F2C034DA 3. Disconnect all the connectors on the FS control board. 4.

  • Page 73: Adjustment/Setting

    5. How to use the adjustment section Field Service Ver. 3.0 Jan. 2008 Adjustment/Setting How to use the adjustment section • “Adjustment/Setting” contains detailed information on the adjustment items and proce- dures for this machine. • Throughout this “Adjustment/Setting,” the default settings are indicated by “ ”. Advance checks •...

  • Page 74: Sensor Check For D-Color Mf350 Family

    6. Sensor Check Field Service Ver. 3.0 Jan. 2008 Sensor Check for d-Color MF350 Family Check procedure A. Procedure 1. Call the Service Mode to the screen. See P.338 of the main body service manual. 2. Touch [State Confirmation]. 3. Touch [Sensor Check]. 4.

  • Page 75: Sensor Check List

    6. Sensor Check Field Service Ver. 3.0 Jan. 2008 6.1.2 Sensor check list Operation characteristics/ Symbol Panel display Part/signal name panel display Paper Paper not Carrying Paper Passage Entrance sensor present present Paper Paper not Middle Paper Passage Transport sensor present present Not at...

  • Page 76: Sensor Check For D-Color Mf450

    7. Sensor Check Field Service Ver. 3.0 Jan. 2008 Sensor Check for d-Color MF450 Check procedure • To allow sensors to be checked for operation easily and safely, data applied to the IC on the board can be checked on the panel with the main body in the standby state (including a misfeed, malfunction, and closure failure condition).
  • Page 77 Field Service Ver. 3.0 Jan. 2008 7. Sensor Check C. Sensor check list Operation characteristics/ Symbol Panel display Part/signal name panel display Paper Paper not Carrying Paper Passage Entrance sensor present present Paper Paper not Middle Paper Passage Transport sensor present present Not at...

  • Page 78: Finisher Operations

    8. Finisher operations Field Service Ver. 3.0 Jan. 2008 Finisher operations CB-FN adjustment 8.1.1 Finisher Check A. Entering Finisher 1. Call the Service Mode to the screen. See P.338 of the main body service manual. 2. Touch [Finisher]. 3. Touch [CB-FN adjustment]. 4.
  • Page 79 8. Finisher operations Field Service Ver. 3.0 Jan. 2008 (3) Tray Up • The elevator tray is raised to bin 1. (Bin 1 Additional bin Bin 2) The exit opens. The shutter closes. The paper output tray is raised to bin 1. The shutter opens.

  • Page 80: Punch Regist Loop Size

    8. Finisher operations Field Service Ver. 3.0 Jan. 2008 (13) Accommodation Paddle • Drive the storage paddle two turns The operation is finished, (14) Output Paddle • Drive the exit paddle one turn The operation is finished, 8.1.2 Punch Regist Loop Size NOTE This adjustment must be made in any of the following cases: •...

  • Page 81: Punch Horizontal Position

    8. Finisher operations Field Service Ver. 3.0 Jan. 2008 8.1.3 Punch Horizontal Position 1. Set the copier into the hole punch <Inch area: 2 holes> <Inch area: 3 holes> mode and make a 1-sided copy from a 1-sided original. 2. Measure width A on the copy and check to see if the measured dimen- sion falls within the specified range.

  • Page 82: Punch Option Setting

    8. Finisher operations Field Service Ver. 3.0 Jan. 2008 Punch option setting • To set installation and model of the punch kit. Functions • To set the number of holes to be made by the punch kit installed. • Use when the punch kit is installed. •...

  • Page 83: Mechanical Adjustment

    9. Mechanical adjustment Field Service Ver. 3.0 Jan. 200 Mechanical adjustment Punch Hole Device Adjustment (PK-510 / PK-515) NOTE Make this adjustment after any of the following procedures has been performed. • When the punch kit has been replaced. • When the punch kit has been removed. 1.

  • Page 84: Staple Position Adjustment

    9. Mechanical adjustmen Field Service Ver. 3.0 Jan. 2008 Staple position adjustment NOTE Make this adjustment after any of the following procedures has been performed. • When the stapler has been replaced. • When staple position is misaligned. 1. Set the staple mode and make a 1-point tilted staple copy.
  • Page 85 9. Mechanical adjustment Field Service Ver. 3.0 Jan. 2008 4. Open the front door. 5. Turn the dial [1], and move the sta- pler forward. 6. Loosen the screw [2], and remove the cover [3]. 9J08F2C518DA 7. Loosen two adjustment screws [1] and move the stapler unit [2] in the direction of the arrow to make the adjustment.

  • Page 86: Staple Home Position Sensor Position Adjustment

    9. Mechanical adjustmen Field Service Ver. 3.0 Jan. 2008 Staple home position sensor position adjustment NOTE Make this adjustment after any of the following procedures has been performed. • When the stapler has been replaced. • When staple position is misaligned. 1.

  • Page 87: Adjustment Of Clearance Between Stapler And Fd Stopper

    9. Mechanical adjustment Field Service Ver. 3.0 Jan. 200 Adjustment of clearance between stapler and FD stopper NOTE Make this adjustment after any of the following procedures has been performed. • When stapler fails to move appropriately. 1. Check the clearance between the stapler unit [1] and the FD stopper [2] is within the specified range.
  • Page 88 9. Mechanical adjustmen Field Service Ver. 3.0 Jan. 2008 Blank Page Service Manual Y108442-7...

  • Page 89: Troubleshooting For D-Color Mf350 / Mf250 / Mf201Plus

    10. Jam display Field Service Ver. 3.0 Jan. 200 Troubleshooting for d-Color MF350 / MF250 / MF201Plus Jam display 10.1 Misfeed display • When a paper misfeed occurs, the misfeed message, misfeed location, and paper loca- tion are displayed on the touch panel of the machine. [3], [4] [1], [2], [5] A01GF4C501DA...

  • Page 90: Sensor Layout

    10. Jam displa Field Service Ver. 3.0 Jan. 2008 10.2 Sensor layout 9J08F4C501DA Transport sensor Entrance sensor Storage tray detect sensor Service Manual Y108442-7...

  • Page 91: Solution

    10. Jam display Field Service Ver. 3.0 Jan. 200 10.3 Solution 10.3.1 Initial check items • When a paper misfeed occurs, first perform the following initial check items. Check Item Action Does the paper meet product specifications? Change the paper. Is paper curled, wavy, or damp? See “Solution when paper curl occurs”...

  • Page 92: Transport Section Misfeed

    Initial check items — — PS25 I/O check, sensor check — — PS1 I/O check, sensor check FSCB PJ19-11 (ON) FS-519 C-7 PS2 I/O check, sensor check FSCB PJ19-14 (ON) FS-519 C-7 Change FSCB — — Change MFPB —...

  • Page 93: Exit Section Misfeed

    Step Action Control signal (Electrical component) Initial check items — — PS1 I/O check, sensor check FSCB PJ19-11 (ON) FS-519 C-7 PS2 I/O check, sensor check FSCB PJ19-14 (ON) FS-519 C-7 Change FSCB — — Change MFPB — — 10.3.5 Finisher bundle exit misfeed A.

  • Page 94: Finisher Staple Misfeed

    10. Jam displa Field Service Ver. 3.0 Jan. 2008 10.3.6 Finisher staple misfeed A. Detection timing Type Description The staple home position sensor in the staple unit is not turned ON even Finisher staple misfeed after the set period of time has elapsed after the staple motor rotates for- detection ward, and then the staple motor rotates backward, and the staple home position sensor in the staple unit is turned ON within the set period of time.

  • Page 95: Troubleshooting For D-Color Mf450

    Field Service Ver. 3.0 Jan. 200 11. Jam display Troubleshooting for d-Color MF450 Jam display 11.1 Misfeed display • When a paper misfeed occurs, the misfeed message, misfeed location, and paper loca- tion are displayed on the touch panel of the machine. [3], [4] [1], [2], [5] A01GF4C500DA...

  • Page 96: Sensor Layout

    12. Jam displa Field Service Ver. 3.0 Jan. 2008 11.2 Sensor layout 9J08F4C501DA Transport sensor Entrance sensor Storage tray detect sensor Service Manual Y108442-7...

  • Page 97: Solution

    Field Service Ver. 3.0 Jan. 200 11. Jam display 11.3 Solution 11.3.1 Initial check items • When a paper misfeed occurs, first perform the following initial check items. Check Item Action Does the paper meet product specifications? Change the paper. Change the paper.

  • Page 98: Transport Section Misfeed

    (Electrical component) Initial check items — — d-Color MF450 PS39 sensor check PRCB CN36PRCB-12 (ON) PS1 sensor check FSCB PJ19FSCB-11 (ON) FS-519 C-7 PS2 sensor check FSCB PJ19FSCB-14 (ON) FS-519 C-7 Change FSCB — — Change MFPB — — Service Manual...

  • Page 99: Exit Section Misfeed

    Location Step Action Control signal (Electrical component) Initial check items — — PS1 sensor check FSCB PJ19FSCB-11 (ON) FS-519 C-7 PS2 sensor check FSCB PJ19FSCB-14 (ON) FS-519 C-7 Change FSCB — — Change MFPB — — 11.3.4 Finisher bundle exit misfeed A.

  • Page 100: Finisher Staple Misfeed

    11. Jam displa Field Service Ver. 3.0 Jan. 2008 11.3.5 Finisher staple misfeed A. Detection timing Type Description The staple home position sensor in the staple unit is not turned ON even Finisher staple misfeed after the set period of time has elapsed after the staple motor rotates for- detection ward, and then the staple motor rotates backward, and the staple home position sensor in the staple unit is turned ON within the set period of time.

  • Page 101: Malfunction Code

    12. Malfunction code Field Service Ver. 3.0 Jan. 200 Malfunction code 12.1 Trouble code • The machine’s CPU performs a self-diagnostics function that, on detecting a malfunction, gives the corresponding malfunction code and maintenance call mark on the touch panel. Code Description Detection timing...
  • Page 102 12. Malfunction cod Field Service Ver. 3.0 Jan. 2008 Code Description Detection timing • The shutter home position sensor (PS14) is not turned OFF even after the set period of time has elapsed after the shutter motor (M8) is energized (beginning of shutter-opening opera- tion).

  • Page 103: Solution

    Check the installation position of the OT- — — 602 tray, and correct as necessary. M11 operation check FSCB PJ6-5 to 6 FS-519 J-4 PS11 I/O check, sensor check FSCB PJ18-6 (ON) FS-519 L-3 PS13 I/O check, sensor check FSCB PJ18-3 (ON)

  • Page 104: C1190: Aligning Plate 1 Drive Failure

    Check M5 for proper drive coupling and — — correct as necessary. M5 operation check FSCB PJ11-1 to 4 FS-519 C-10 PS7 I/O check, sensor check FSCB PJ14-3 (ON) FS-519 C-11 Change FSCB — —...

  • Page 105: C11A0: Paper Holding Drive Failure

    (Electrical component) Check the SD2 connector for proper con- — — nection and correct as necessary. PS6 I/O check, sensor check FSCB PJ13-11 (ON) FS-519 C-4 SD2 operation check FSCB PJ13-2 (REM) FS-519 C-5 Change FSCB — — 12.2.6 C11A1: Exit roller pressure/retraction failure...

  • Page 106: C11A3: Shutter Drive Failure

    Check M7 for proper drive coupling and — — correct as necessary. M7 operation check FSCB PJ10-1 to 4 FS-519 C-3 to 4 PS9 I/O check, sensor check FSCB PJ13-5 (ON) FS-519 C-4 to 5 Change FSCB — —...

  • Page 107: C11B2: Staple Drive Failure

    12. Malfunction code Field Service Ver. 3.0 Jan. 200 12.2.9 C11B2: Staple drive failure Relevant electrical parts Staple unit FS control board (FSCB) WIRING DIAGRAM Location Step Action Control signal (Electrical component) Check the staple unit connector for proper connection and correct as neces- —...

  • Page 108: C1301: Finishing Option Cooling Fan Motor Failure

    Check the FSCB connectors for proper con- — — nection, and correct as necessary. FM9 operation check FSCB PJ12-3 FS-519 C-10 Change FSCB — — 12.2.12 C1402: FNS nonvolatile memory failure Relevant electrical parts FS control board (FSCB)

  • Page 109: Cc155: Finisher Rom Failure

    12. Malfunction code Field Service Ver. 3.0 Jan. 200 12.2.13 CC155: Finisher ROM failure Relevant electrical parts FS control board (FSCB) WIRING DIAGRAM Location Step Action Control signal (Electrical component) Disconnect and then connect the power cord. Turn OFF the main power switch, wait —...
  • Page 110 12. Malfunction cod Field Service Ver. 3.0 Jan. 2008 Blank Page Service Manual Y108442-7...
  • Page 111 UPDATING STATUS DATE UPDATED PAGES PAGES CODE 10/2008 EDITION Y108442-7...

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Pk-515Ot-602

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