Lincoln Electric ZIPLINE BOOM PACKAGE Operator's Manual
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Lincoln Electric ZIPLINE BOOM PACKAGE Operator's Manual

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Operator's Manual
ZIPLINE
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Date Purchased
Code or K#: (ex: Kxxxx-xx)
Serial: (ex: U1060512345)
IM10618
| Issue D ate Aug- 21
© Lincoln Global, Inc. All Rights Reserved.
®
BOOM PACKAGE
For use with machines having Code Numbers:
K4047-12S, K4048-12D

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Summary of Contents for Lincoln Electric ZIPLINE BOOM PACKAGE

  • Page 1 Operator’s Manual ® ZIPLINE BOOM PACKAGE For use with machines having Code Numbers: K4047-12S, K4048-12D Register your machine: www.lincolnelectric.com/register Authorized Service and Distributor Locator: www.lincolnelectric.com/locator Save for future reference Date Purchased Code or K#: (ex: Kxxxx-xx) Serial: (ex: U1060512345) IM10618 | Issue D ate Aug- 21 ©...
  • Page 2 THANK YOU FOR SELECTING A QUALITY PRODUCT BY KEEP YOUR HEAD OUT OF THE FUMES. DON’T get too close to the arc. LINCOLN ELEC TRIC. Use corrective lenses if necessary to stay a reasonable distance away from the arc. READ and obey the Safety Data PLEASE EXAMINE CARTON AND EQUIPMENT FOR Sheet (SDS) and the warning label DAMAGE IMMEDIATELY...

  • Page 3: Section A: Warnings

    W117.2. A Free copy of “Arc Welding Safety” booklet E205 is available from the Lincoln Electric Company, 22801 2.d. All welders should use the following procedures in order to St. Clair Avenue, Cleveland, Ohio 44117-1199.

  • Page 4: Electric Shock Can Kill

    SAFETY ELECTRIC SHOCK ARC RAYS CAN BURN. CAN KILL. 3.a. The electrode and work (or ground) circuits are 4.a. Use a shield with the proper filter and cover plates to protect your electrically “hot” when the welder is on. Do eyes from sparks and the rays of the arc when welding or not touch these “hot”...
  • Page 5 SAFETY WELDING AND CUTTING CYLINDER MAY EXPLODE IF SPARKS CAN CAUSE DAMAGED. FIRE OR EXPLOSION. 7.a. Use only compressed gas cylinders containing the correct shielding gas for the process used 6.a. Remove fire hazards from the welding area. If and properly operating regulators designed for this is not possible, cover them to prevent the welding sparks the gas and pressure used.
  • Page 6 ZIPLINE ® BOOM PACKAGE SAFETY WARNING WARNING MOVING BOOM PARTS CAN CAUSE SERIOUS RELEASE OF SPRING PRESSURE CAN CAUSE SERIOUS PERSONAL INJURY AND EQUIPMENT DAMAGE. PERSONAL INJURY. • Do not remove spring rod shipping support until boom is • Keep hands away from spring rod clevis and swivel completely assembled and all components are installed.
  • Page 7 ZIPLINE ® BOOM PACKAGE TABLE OF CONTENTS...

  • Page 8: Product Description

    ZIPLINE ® BOOM PACKAGE PRODUCT DESCRIPTION PRODUCT DESCRIPTION PRODUCT SPECIFICATIONS This wire feeder boom package comprised of Lincoln equipment will Product Number allow you to setup a boom welding system when used in conjunction K4047-12S with Zipline 12ft boom products. This boom package includes ®...

  • Page 9: Boom Installation

    ZIPLINE ® BOOM PACKAGE INSTALLATION BOOM INSTALLATION 3: INSTALL THE BOOM ARM ASSEMBLY 1: INSTALL THE PEDESTAL 5. Boom Arm Assembly 6. Lock Nut 1. Pallet Base (Optional) 7. Plain Washer 2. 3/4-10 x 2” Fasteners 8. 3/4-10 X 3.5 Bolt 3.
  • Page 10 ZIPLINE ® BOOM PACKAGE INSTALLATION 4: INSTALL THE CONDUIT BRACKET 5: INSTALL THE SPINDLE ASSEMBLY (OPTIONAL) 9. Conduit Bracket Spindle Assembly 10. 1/4”-20 x 1.00” Bolt Friction Washer 11. 1/4” Plain Washer Plain Washer 12. 1/4”-20 HHN Lock Washer 13. Bulkhead Bracket 1/2”-13 x 3.5”...
  • Page 11 ZIPLINE ® BOOM PACKAGE INSTALLATION 8: INSTALL THE CONTROL BOX 6: INSTALL THE WIRE CONDUIT 21. #10-24 HX HD SCREWS 28. Control Box Assembly 22. Polymer Weld Wire Conduit Partially thread the four #10-24 thread forming screws into the mounting bracket, allowing 1/16" between the head of the screw and the bracket.
  • Page 12 ZIPLINE ® BOOM PACKAGE INSTALLATION 9.1: BOOM BALANCING INSTRUCTION 1. Re-install the spring rod shipping support between the top of the spring retainer housing and the nut at the bottom of the clevis on the spring rod. 2. Remove the spring retainer cap at the bottom of the spring retainer housing by removing the four bolts which hold the spring retainer cap onto the spring retainer housing.

  • Page 13: Ft. Spring Balanced Zipline Boom Assembly

    ZIPLINE ® BOOM PACKAGE DIMENSION 12 FT. SPRING BALANCED ZIPLINE BOOM ASSEMBLY...
  • Page 14 Do not touch electrically live parts or Keep flammable materials away. Wear eye, ear and body protection. WARNING electrode with skin or wet clothing. Insulate yourself from work and ground. Spanish AVISO DE No toque las partes o los electrodos Mantenga el material combustible Protéjase los ojos, los oídos y el bajo carga con la piel o ropa moja-...
  • Page 15 Keep your head out of fumes. Turn power off before servicing. Do not operate with panel open or WARNING Use ventilation or exhaust to guards off. remove fumes from breathing zone. Spanish AVISO DE Los humos fuera de la zona de res- Desconectar el cable de ali- No operar con panel abierto o piración.
  • Page 16 We respond to our customers based on the best information in our possession at that time. Lincoln Electric is not in a position to warrant or guarantee such advice, and assumes no liability, with respect to such information or advice.

This manual is also suitable for:

K4047-12sK4048-12d

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