Solcon HRVS-DN series Instruction Manual

Medium voltage digital soft starter 60-1,200a, 2,300-15,000v
Table of Contents

Advertisement

Quick Links

H
R
V
S
H
R
V
S
M
e
d
i
u
m
V
o
M
e
d
i
u
m
V
o
6
0
-
1
,
2
0
0
A
,
6
0
-
1
,
2
0
0
A
,
I
n
s
t
r
u
c
t
i
o
n
I
n
s
t
r
u
c
t
i
o
n
Ver.27/12/2010
-
D
N
-
D
N
l
t
a
g
e
D
i
g
i
t
a
l
t
a
g
e
D
i
g
i
t
a
2
,
3
0
0
-
1
5
,
0
0
2
,
3
0
0
-
1
5
,
0
0
a
n
d
C
o
m
a
n
d
C
o
m
l
S
o
f
t
S
t
a
r
t
l
S
o
f
t
S
t
a
r
t
0
V
0
V
m
i
s
s
i
o
n
i
n
g
m
i
s
s
i
o
n
i
n
e
r
e
r
M
a
n
u
a
l
g
M
a
n
u
a
l

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the HRVS-DN series and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Summary of Contents for Solcon HRVS-DN series

  • Page 1 Ver.27/12/2010...
  • Page 2: Table Of Contents

    2.1  Safety ............................8  2.2  Attention ............................8  2.3  Warnings ............................. 8  Introduction ..........................9  3.  3.1  Why Solcon? Why Soft Starters? ....................9  3.2  How Soft Starters Work? ......................10  Main Features, Options and Advantages ..................11  Technical Data ........................13  4. ...
  • Page 3 3 • List of Figures 6.6  Insulation test (Option 4) (Terminals 25, 26, 27 and Leak) ............. 44  6.7  Remote Key-Pad Installation ....................45  Control Keypad ........................47  7.  7.1  LCD Arrangement ........................47  7.2  Push-Buttons ..........................47  7.3  Status LEDs ..........................48  7.4 ...
  • Page 4 4 • List of Figures 8.2.7  EXTERNAL FAULT 1 & EXTERNAL FAULT 2 ............81  8.2.8  COMM. PORT FAILED ....................81  8.3  Fault and Reset ........................81  8.4  Auto Reset ..........................82  8.5  Timing Occurrence Table ......................82  Packing, Storage, Handling and Assembly ................84  9. ...
  • Page 5 5 • List of Figures 14.5 Medium Voltage Trouble shooting ..................127  Spare Parts ..........................130  15.  HRVS-DN Communication (ModBus Protocol) ..............131  16.  16.1 Introduction ..........................131  16.2 Basic Structure of the Serial Link Frame ................132  16.3 SYNC (Silent Interval) ......................132  16.4 Serial Link No.
  • Page 6: List Of Figures

    18.9.1  Class Attributes (Instance 0) ..................170  18.9.2  Instance Attributes (Instance 1) ................... 170  18.9.3  Common Services ....................... 171  18.10  Solcon Input Object (70HEX – 1 Instance) ................. 171  18.10.1 Class Attributes (Instance 0) ..................171  18.10.2 Instance Attributes (Instance 1) ................... 171 ...
  • Page 7 7 • List of Figures Figure 5 – Voltage Increase ..........................10  Figure 6 – Torque Reduction ..........................10  Figure 7 – Current Limit ............................. 10  Figure 8 – HRVS-DN IP00 Unit (OEM Kit) ......................13  Figure 9 – Typical Connection of HRVS-DN IP00 Unit (OEM Kit) ..............14  Figure 10 –...
  • Page 8: Safety & Warnings

    8 • Safety & Warnings SAFETY & WARNINGS Safety Read this manual carefully before operating the equipment and follow its instructions. Installation, operation and maintenance should be in strict accordance with this manual, national codes and good practice. Installation or operation not performed in strict accordance with these instructions will void manufacturer’s warranty.
  • Page 9: Introduction

     Extended motor life  Reduced maintenance and operating costs The HRVS-DN soft starter represents a logical extension of the Solcon soft starter product range into medium voltage applications. With HRVS-DN, Solcon presents an innovative standard product that provides a flexible, low cost alternative to fixed speed (DOL) starting.
  • Page 10: How Soft Starters Work

    Figure 6 – Torque Reduction Figure 7 – Current Limit In addition, the Solcon HRVS-DN soft starters provide the "soft stopping" function as a standard feature. Similar to the reduced voltage start, a stop command gradually reduces the motor voltage over time until the motor stops.
  • Page 11: Main Features, Options And Advantages

    11 • Introduction Main Features, Options and Advantages Advantages at a Glance Motor & Starter Protection ❍ Complete line of 60-1,200A, 2,300-15,000V as ❍ Too many starts standard products Coast Down Time ❍ Customized soft starters (consult the factory ❍ Long start time (stall) for details) ❍...
  • Page 12 12 • Introduction Unique Built-in Options Auxiliary Relays ❍ Analog output, related to the motor's current ❍ Three standard programmable relays (each relay or related to the motor’s rated power. with one C.O. 8A, 220VAC contacts) Programmable as 0-10VDC, 4-20mA, 0-20mA ❍...
  • Page 13: Technical Data

    13 • Technical Data TECHNICAL DATA HRVS-DN IP00 Unit (OEM Kit) Firing Power Section and Control Module EPT-Tx and EPT-Rx Transformer Connection Harness Figure 8 – HRVS-DN IP00 Unit (OEM Kit) The IP00 unit (OEM kit) is available for building into custom enclosures or other relevant equipment. It consists of the following (refer to above): Figure 8...
  • Page 14: Typical Connection Of The Hrvs-Dn Ip00 Unit (Oem Kit)

    14 • Technical Data Typical Connection of the HRVS-DN IP00 Unit (OEM Kit) Figure 9 – Typical Connection of HRVS-DN IP00 Unit (OEM Kit) Notes:  shows a typical connection of an HRVS-DN IP00 unit (OEM kit) of up to 6.6kV with a control voltage Figure 9 of 115/230VAC.
  • Page 15: Typical Connection Of The Hrvs-Dn In A Cabinet

    15 • Technical Data Typical Connection of the HRVS-DN in a Cabinet 4.3.1 Typical Connection of HRVS-DN up to 6.6kV The HRVS-DN must be connected with a Line Contactor and a Bypass Contactor as demonstrated in Figure Figure 10 – Typical Connection of HRVS-DN up to 6.6kV with Line Contactor and Bypass Contactor _______________________________________________________________________________________________...
  • Page 16: Typical Connection Of Hrvs-Dn From 10Kv And Up

    16 • Technical Data 4.3.2 Typical Connection of HRVS-DN from 10kV and up. The HRVS-DN must be connected with a Line Contactor and a Bypass Contactor as demonstrated in Figure _____________________________________________________________________________________________...
  • Page 17: Hrvs-Dn Selection

    17 • Technical Data HRVS-DN Selection The HRVS-DN should be selected in accordance with the criteria of motor current and starting conditions. 4.4.1 Motor Current and Starting Conditions Select the HRVS-DN according to the motor's Full Load Ampere (FLA) - as indicated on its nameplate (even if the motor will not be fully loaded).
  • Page 18: Rated Currents Frame Sizes

    18 • Technical Data 4.4.3 Rated Currents Frame Sizes _____________________________________________________________________________________________...
  • Page 19: Ordering Information

    19 • Technical Data Ordering Information 4.5.1 Ordering IP00 Unit (OEM kit) HRVS-DN (IP00) Internal Order Rev.: Solcon cat. No.: Customer Name: Motor Name Plate: Project Name: Contact Person: Application: Tel: Qty: Fax: Delivery: E-mail: Order number Control Rated voltage...
  • Page 20 20 • Technical Data MV Soft Starter Specification ITEM Options Specify DeviceNet Communication NO / YES Insulation Test Module NO / YES Optional loose Components YES/NO 14.1 Extended Split Phase 14.2 Motor Protection Relay (Refer to Relay Ordering MPS-6 , MPS 3000-P/C Information Data) 14.3 Digital Panel Meter DPM NO / YES...
  • Page 21: Ordering A Cabinet Installed Soft Starter

    21 • Technical Data 4.5.2 Ordering a Cabinet Installed Soft Starter HRVS-DN Internal Order Rev.: (Cabinet enclosed) Cabinet Manufacturer: Solcon Solcon cat. No.: Customer Name: Project Name: Motor Name Plate: Initiator (to be indicated on drawings) Contact Person: Application: Tel:...
  • Page 22 NO / YES Special Thick Painting NO / YES Packing Sea fright, Air fright, No Labeling 37.1. Solcon cabinet logo NO / YES Instruction Manuals Standard – 2 sets at door pocket Approvals 39.1. Marine Design Review NO / YES 39.2.
  • Page 23: Power Connections Description

    23 • Technical Data Power Connections Description Refer to Figure 12 below Indication Description Remarks L1, L2, L3 Connection to mains voltage up to Thyristor’s PIV rating, internal circuitry and insulation 15,000V defines the following voltage levels: 2,300V +10%/ -15% 50/60Hz 4,160V +10% /-15% 50/60Hz 6,000V +10% /-15% 50/60Hz 6,600V +10% /-15% 50/60Hz...
  • Page 24: Control Connections Description

    24 • Technical Data Control Connections Description Refer to page 29 Figure 13 Indication Description Remarks Terminal 1 Control voltage - phase (positive – The control voltage operates the electronic circuitry for DC control) and the auxiliary relay that controls the firing relay Terminal 3 Control voltage - neutral (return –...
  • Page 25 25 • Technical Data Indication Description Remarks Terminal 7 Programmable input – Refer to section 4.7.1 page 30. TEST / RESET/MULTI SOFT STOP* (MULTI SOFT STOP applicable when special software for multi soft stop is ordered) Terminal 8 Programmable input – Refer to section 4.7.2 page 30.
  • Page 26 26 • Technical Data Indication Description Remarks Terminal 19 External Fault #1 input Input from a N.O. contact that is connected between terminal 19 and a control input voltage that is referred to terminal 21. The HRVS-DN will trip 2 seconds after the contact closes.
  • Page 27 27 • Technical Data Indication Description Remarks Terminal out(+) Analog output (+) (optional)  Refer to section 6.5 page 43 for analog output dip switch setting.  Refer to section 7.8.7 page 73 for analog output programming. Terminal 31 Start command output relay (N.O.) Voltage free 8A, 250VAC, 2000VA max.
  • Page 28 28 • Technical Data Indication Description Remarks 15 pins Pin 1 – L1 Voltage connector Pin 2 – No Connection Pin 3 – CT – L1(grounded) Pin 4 – CT – L1 Pin 5 – No Connection Pin 6 – L2 Voltage Pin 7 –...
  • Page 29: Figure 13 – Control Module Input/Output

    29 • Technical Data Figure 13 – Control Module Input/Output _______________________________________________________________________________________________...
  • Page 30: Input Terminal 7 - Test/Reset/Multi Soft Stop

    30 • Technical Data 4.7.1 Input Terminal 7 - Test/Reset/MULTI SOFT STOP Input from a N.O. contact – the functions described above are selected from the keypad (refer to section 7.8.7 page 73) or software commands sent via the communication protocol (Modbus, Profibus or DeviceNet). When RESET function is selected - connect terminal 7 using a N.O.
  • Page 31: Recommended Wiring Diagrams

    31 • Recommended Wiring Diagrams RECOMMENDED WIRING DIAGRAMS Control Supply and Control Inputs From a Single Source Notes:  Use this diagram when Control Supply, Control Input and Control Inputs for the External Faults are all from the same source. ...
  • Page 32: Three Separate Sources For Control Supply And Control Inputs

    32 • Recommended Wiring Diagrams Three Separate Sources for Control Supply and Control Inputs Notes:  Use this diagram when three separate sources for: Control Supply Control Input Control Input for the External Faults  Supply must be protected for short circuit and over load.
  • Page 33: Soft Start And Soft Stop Wiring

    33 • Recommended Wiring Diagrams Soft Start and Soft Stop wiring Notes:  When switch B closes the motor will soft start.  When switch B opens the motor will soft stop.  Drawing shows Control Supply and Control Input from the same source. Refer to section 5.2 and 5.3 for Control Supply and Control Input from separate sources.
  • Page 34: Soft Start, Soft Stop And Stop

    34 • Recommended Wiring Diagrams Soft Start, Soft Stop and Stop Notes:  Switch A can be used as an immediate stop.  Switch B is used as a soft stop command to the HRVS-DN.  Switch C is used as a momentary or maintained start command to the HRVS-DN.
  • Page 35: Bypass Contactor

    35 • Recommended Wiring Diagrams  Set second set of parameters in the DUAL ADJUSTMENT PARAMETERS mode page: DA: MOTOR FLA, DA: INIT. VOLT., DA: CUR. LIMIT, DA: ACC. TIME and DA: DEC. TIME.  Start the motor with the primary set of parameters when switch D is open. Start the motor with the DA set of parameters when switch D is closed.
  • Page 36: Operating Via Communication Links

    36 • Recommended Wiring Diagrams 5.11 Operating via Communication Links Notes:  In order to operate via communication, either Modbus, Profibus or DeviceNet optional PCBs must be installed and wired properly.  In addition, optional Relay PCB must be installed in the control nodule. The optional Relay PCB will close a contact (terminals 31 &...
  • Page 37: Control Input #7

    37 • Recommended Wiring Diagrams 5.12 Control Input #7 Notes:  Switch D can be used as a Test input/RESET/MULTI SOFT STOP (optional) as programmed in I/O PROGRAMMING PARAMETERS. Refer to section 7.8.7 page 73.  MULTI SOFT STOP is applicable only when an optional software for MULTI SOFT STOP is installed.
  • Page 38: Installation Of Ip00 (Oem Kit) In A Cabinet

    38 • Installation of IP00 (OEM Kit) in a Cabinet INSTALLATION OF IP00 (OEM KIT) IN A CABINET Mounting The HRVS-DN must be mounted vertically. Allow sufficient space for suitable airflow above and below the HRVS-DN. Verify that minimum clearances specified in the applicable codes/standards are applied. In addition, when glass epoxy of any-type or thickness is utilized within the cabinet assembly, minimum clearances specified in the applicable codes/standards are not lowered.
  • Page 39: Low Voltage Section

    39 • Installation of IP00 (OEM Kit) in a Cabinet 6.1.1 Low Voltage Section (1) Control Module should be installed in a convenient place allowing access from every direction (this is achieved by mounting it on a hinged plate). (2) Due to fiber optic being a frail conductor, insert the fiber optic wires only at assembly completion. (3) Avoid fiber optic wires bending or stretching (minimal bending radius of 4 cm).
  • Page 40: Control Module Main Pcb And Optional Pcbs

    40 • Installation of IP00 (OEM Kit) in a Cabinet Control Module Main PCB and Optional PCBs Figure 15 - HRVS-DN Control Module Remove top cover of the Control Module to access the main PCB, optional PCBs and dip switches. Dip Switch Settings on the Main PCB The dip switch has eight separate switches.
  • Page 41: Switch # 2 - Tacho Feedback (0-10Vdc)

    41 • Installation of IP00 (OEM Kit) in a Cabinet Maximized Mode - Switch #1 – On Minimized Mode Switch #1 – Off Display only Display only Main & Protect. Main parameters Start parameters Start parameters Stop parameters Stop parameters Dual adjustment Statistical data Fault parameters...
  • Page 42: Switch # 7 - Extended Settings

    42 • Installation of IP00 (OEM Kit) in a Cabinet 6.4.4 Switch # 7 – Extended Settings EXTENDED SETTINGS corresponds to: Parameter Range Switch #7 - Off Range switch #7 - On INITIAL VOLTAGE 10-50% -80% CURRENT LIMIT 100-400% 700% with the maximum limitation of: 440x(FLC/FLA) PULSE LEVEL...
  • Page 43: Analog I/O (Option 5) (Terminals Gnd, Out (-), Out (+))

    43 • Installation of IP00 (OEM Kit) in a Cabinet Analog I/O (Option 5) (Terminals Gnd, Out (-), Out (+)) Figure 16 – Optional Analog PCB Analog PCB is located on the upper right side of the control nodule. (Refer to Figure 15 page 10) Ground Terminal (terminal Gnd) Leave this terminal not connected.
  • Page 44: Insulation Test (Option 4) (Terminals 25, 26, 27 And Leak)

    44 • Installation of IP00 (OEM Kit) in a Cabinet Insulation test (Option 4) (Terminals 25, 26, 27 and Leak) When this option is installed, resistor units RU-7 (Un≤7,200V) or RU13 (7,200>Un≤13,800V) must be installed as shown: Figure 17 – Optional Insulation PCB Wiring Figure 18 –...
  • Page 45: Remote Key-Pad Installation

    45 • Installation of IP00 (OEM Kit) in a Cabinet Remote Key-Pad Installation Figure 19 - Remote Key Pad, Connection Cable and Control Module. Note: Cable length is 1.5 meters (consult with the factory if a longer cable is required). Figure 20 - Remote Key Pad - Dimensions _______________________________________________________________________________________________...
  • Page 46: Figure 21 - Remote Key Pad - Mechanical Installation And Cut-Out Dimensions

    46 • Installation of IP00 (OEM Kit) in a Cabinet Figure 21 - Remote Key Pad - Mechanical Installation and Cut-out Dimensions _____________________________________________________________________________________________...
  • Page 47: Control Keypad

    47 • Control Keypad CONTROL KEYPAD The control keypad is the link between the HRVS-DN and the user. The HRVS-DN control keypad features: (1) Two lines of 16 alphanumeric characters each with selectable languages – English, French, German, Spanish and Turkish. Russian and Chinese characters are optional and must be pre- ordered.
  • Page 48: Status Leds

    48 • Control Keypad Status LEDs Green Lights when the control supply voltage is connected to the HRVS-DN. Yellow Start Lights during soft start, indicating that motor supply voltage is ramping up. Lights after completion of the starting process, indicating that motor is Green receiving full voltage.
  • Page 49: View Software Version

    49 • Control Keypad The Test LED will turn off and the LCD will display: SELF TEST PASSED And after a few seconds the LCD will display: 7.6.2 View Software Version Press the Mode and ▼ keys simultaneously. The Test LED will light and the LCD will display: TEST/MAINTENANCE ***OPTIONS*** Press the Select key twice.
  • Page 50: Calibrate Voltage And Current (Factory Use Only!)

    50 • Control Keypad DATA SAVED OK And after a few seconds the LCD will display: STATISTICAL DATA - **** - Press the Mode and go back to: Note! Resetting STATISTICAL DATA resets the thermal capacity register as well. 7.6.5 Calibrate Voltage and Current (Factory Use Only!) Press the Mode and ▼...
  • Page 51: Mode

    51 • Control Keypad Mode Pages Upon initiation of the HRVS-DN, the LCD displays motor’s operating current: You can review all mode pages by pressing the Mode key: MAIN & PROTECT. - **** - START PARAMETERS - **** - STOP PARAMETERS - **** - DUAL ADJUSTMENT These pages are skipped if HRVS-DN is programmed to...
  • Page 52: Overview Of All Mode Pages And Factory Defaults

    52 • Control Keypad Overview of All Mode Pages and Factory Defaults Appears only in MAXIMIZED MODE DISPLAY MODE PAGE MAIN & PROTECT START PARAMETERS STOP PARAMETERS DUAL ADJUSTMENT - **** - - **** - - **** - PARAMETERS Display and default Display and default Display and default Display and default...
  • Page 53 53 • Control Keypad Appears only in Appears only in Appears only in Appears when in MAXIMIZED MODE MAXIMIZED MODE MAXIMIZED MODE TEST/MAINTENANCE FAULT PARAMETERS I/O PROGRAMMING COMM.PARAMETERS STATISTICAL DATA TEST/MAINTENANCE - **** - PARAMETERS - **** - - **** - ***OPTIONS*** Display and default Display and default...
  • Page 54: Display Mode

    54 • Control Keypad 7.8.1 Display Mode – Page 0 Displays in MINIMIZED MODE and MAXIMIZED MODE Display Description Displays operating current in each of the three phases as a percentage of motor FLA (Full Load Ampere). HRVS-DN’s Default Display. After pressing the Mode or Select keys, a time delay is initiated.
  • Page 55: Main & Protect

    55 • Control Keypad 7.8.2 Main & Protect. – Page 1 MAIN & PROTECT. Displays in MINIMIZED MODE and MAXIMIZED MODE - **** - Display and Default Range Description Values 2300-15000 Sets HRVS-DN’s rated voltage. RATED LINE VOLT. HRVS-DN’s rate voltage should be as shown on its label. Refer 6600 VOLT to section 13.2 on page 112.
  • Page 56 56 • Control Keypad MAIN & PROTECT. Displays in MINIMIZED MODE and MAXIMIZED MODE - **** - Display and Default Range Description Values IEC CLASS 5/ Sets OVERLOAD CLASS characteristics OVERLOAD CLASS IEC CLASS 10/ Sets OVERLOAD PROTECT functionality. IEC CLASS 10 IEC CLASS 15/ The HRVS-DN allows motor protection according to IEC class IEC CLASS 20/...
  • Page 57 57 • Control Keypad MAIN & PROTECT. Displays in MINIMIZED MODE and MAXIMIZED MODE - **** - Display and Default Range Description Values Storing modified parameters STORE ENABLE To store selected parameters scroll through all parameters until MAIN & PROTECT. you reach STORE ENABLE MAIN &...
  • Page 58: Tripping Curves Of The Integrated Overload Protection

    58 • Control Keypad Tripping Curves of the Integrated Overload Protection 7.8.2.1 The HRVS-DN allows motor protection according to IEC class 5, 10, 15, 20, 25 or 30 OR according to NEMA class 5, 10, 15, 20, 25 or 30. IEC Class OVERLOAD curves IEC Class 5 IEC Class 10...
  • Page 59 59 • Control Keypad NEMA Class OVERLOAD curves NEMA Class 5 NEMA Class 10 10000 10000 1000 1000 Cold Cold Current [I/FLA] Current [I/FLA] NEMA Class 15 NEMA Class 20 100000 100000 10000 10000 1000 1000 Cold Cold Current [I/FLA] Current [I/FLA] NEMA Class 25 NEMA Class 30...
  • Page 60: Start Parameters

    60 • Control Keypad 7.8.3 Start Parameters – Page 2 START PARAMETERS Displays in MINIMIZED MODE and MAXIMIZED MODE - **** - Display and Default Range Description Values 0 (BASIC)/ Sets HRVS-DN’s SOFT START CURVE. SOFT START CURVE 1 (STANDARD)/ Refer to section 7.8.3.1 on page 65.
  • Page 61 61 • Control Keypad START PARAMETERS Displays in MINIMIZED MODE and MAXIMIZED MODE - **** - Display and Default Range Description Values For PULSE Sets PULSE LEVEL and PULSE START TIME. PULSE LEVEL TIME<1SEC. 70- Intended to break free high friction loads requiring high 70% OF FLA 700% of FLA;...
  • Page 62 62 • Control Keypad START PARAMETERS Displays in MINIMIZED MODE and MAXIMIZED MODE - **** - Display and Default Range Description Values 10-50% Sets motor’s INITIAL STARTING VOLTAGE. INITIAL VOLTAGE After reaching The motor’s torque is directly proportional to the square of the 30 % 50% the display voltage.
  • Page 63 63 • Control Keypad START PARAMETERS Displays in MINIMIZED MODE and MAXIMIZED MODE - **** - Display and Default Range Description Values 1-30sec. Sets ACCELERATION TIME of the motor. ACC. TIME Note: Determines the motor’s voltage ramp-up time, from initial to 10 SEC.
  • Page 64 64 • Control Keypad START PARAMETERS Displays in MINIMIZED MODE and MAXIMIZED MODE - **** - Display and Default Range Description Values 0-120sec. Sets time delay for End of Acceleration relay to close after RUN CONTACT DLY After reaching completion of starting process. 5 SEC.
  • Page 65: Soft Start Parameters

    65 • Control Keypad Soft Start Parameters 7.8.3.1 The HRVS-DN incorporates five starting curves to enable you to select a suitable torque curve. SOFT START CURVE 1 – Standard curve (Default). This curve is the most suitable curve for preventing prolonged starting and motor overheating.
  • Page 66: Special Control For Synchronous Motors Excitation

    66 • Control Keypad Special Control for Synchronous Motors Excitation 7.8.3.2 In normal cases of synchronous motor starting, the HRVS-DN signals to motor’s excitation system to start via the Up to Speed relay installed on the optional Relay PCB (via terminals 33, 34 & 35 I refer to Figure 13 –...
  • Page 67: Stop Parameters

    67 • Control Keypad 7.8.4 Stop Parameters – Page 3 STOP PARAMETERS Displays in MINIMIZED MODE and MAXIMIZED MODE - **** - (refer to section 6.4.1 page 40 for changing mode) Display and Default Range Description Values 0 (BASIC)/ Sets SOFT STOP CURVE. SOFT STOP CURVE Refer to section 7.8.4.1 on page 68.
  • Page 68: Soft Stop Parameters

    68 • Control Keypad STOP PARAMETERS Displays in MINIMIZED MODE and MAXIMIZED MODE - **** - (refer to section 6.4.1 page 40 for changing mode) Display and Default Range Description Values OFF, 10 – Sets an Off delay timer that prevents the HRVS-DN to start COAST DOWN DELAY 3600 Sec.
  • Page 69 69 • Control Keypad SOST STOP CURVE 5 - Torque Curve - Provides linear deceleration of the torque. In certain loads, linear torque deceleration can result in close to linear speed deceleration, thus eliminating stall conditions. Note: Always use SOFT STOP CURVE 1. If the motor stalls quickly instead of slowly decreasing its speed, select SOFT STOP CURVE 2, 3, 4 or 5 in that order until the problem is solved.
  • Page 70: Dual Adjustment Parameters

    70 • Control Keypad 7.8.5 Dual Adjustment Parameters – Page 4 DUAL ADJUSTMENT Displays in MAXIMIZED MODE only PARAMETERS (refer to section 6.4.1 page 40 for changing mode) Display and Default Range Description Values 10-50% Sets motor’s INITIAL STARTING VOLTAGE in DA DA: INIT.
  • Page 71: Fault Parameters

    71 • Control Keypad 7.8.6 Fault Parameters – Page 5 FAULT PARAMETERS Displays in MAXIMIZED MODE only - **** - (refer to section 6.4.1 page 40 for changing mode) Display and Default Range Description Values NO/YES Sets UNDERVOLTAGE and PHASE LOSS AUTO RESET. UV &...
  • Page 72 72 • Control Keypad FAULT PARAMETERS Displays in MAXIMIZED MODE only - **** - (refer to section 6.4.1 page 40 for changing mode) Display and Default Range Description Values ENABLE/ SET CURVE TO 0 message may occur seldom during starting with SET CURVE 0 FLT DISABLE special conditions of mains and load.
  • Page 73: I/O Programming Parameters

    73 • Control Keypad 7.8.7 I/O Programming Parameters – Page 6 I/O PROGRAMMING Displays in MAXIMIZED MODE only PARAMETERS (refer to section 6.4.1 page 40 for changing mode) Display and Default Range Description Values RESET/ Sets terminal 7 function PROG. INPUT # 7 TEST/ MULTI SOFT Refer to section 7.8.7.1 on page 74.
  • Page 74: Terminal 7 And 8 Programming

    74 • Control Keypad Terminal 7 and 8 Programming 7.8.7.1 Input Terminal 7 Description Programmed Function RESET (default setting) Input terminal 7 is used as RESET to reset all HRVS-DN faults. The RESET command will take effect only if the start command is removed (except for UNDER CURRENT fault) TEST While input terminal 7 is on firing test can be done.
  • Page 75: Comm. Parameters - Page 7 - With The Optional Modbus Pcb

    75 • Control Keypad 7.8.8 Comm. Parameters – Page 7 – With the Optional Modbus PCB COMM.PARAMETERS Displays in MAXIMIZED MODE only - **** - (refer to section 6.4.1 page 40 for changing mode) Display and Default Range Description Values MODBUS/ Sets HRVS-DN’s communication PROTOCOL.
  • Page 76: Comm. Parameters - Page 7 - With The Optional Devicenet Pcb

    76 • Control Keypad COMM.PARAMETERS Displays in MAXIMIZED MODE only - **** - (refer to section 6.4.1 page 40 for changing mode) Display and Default Range Description Values ENABLE/ Enables parameter modification via serial communication S. LINK PAR. SAVE DISABLE DISABLE ENABLE/ Enables start, stop, reset etc…...
  • Page 77: Statistical Data

    77 • Control Keypad 7.8.11 Statistical Data – page 8 STATISTICAL DATA Displays in MINIMIZED MODE and MAXIMIZED MODE - **** - Display and Default Range Description Values Displays time since last start in minutes. T SINCE LST STRT NO DATA Displays last starting time in seconds.
  • Page 78: Motor And Soft Starter Protection

    78 • Motor and Soft Starter Protection MOTOR AND SOFT STARTER PROTECTION Protection functions are distinguished between adjustable protection functions and non-adjustable protection functions. Upon fault – motor stops, Fault LED lights and Fault Relay chances position. The LCD shows TRIP: < fault description>. (for example: TRIP: UNDER CURRENT). WARNING! Upon any fault read carefully the COMMISSIONING AND OPERATION chapters in this manual before you try to identify the cause.
  • Page 79: Under/No Voltage

    79 • Motor and Soft Starter Protection 8.1.6 UNDER/NO VOLTAGE Trips the HRVS-DN when line voltage drops below the preset level for the preset time. When voltage drops to zero, the HRVS-DN trips immediately with no delay. Check UNDERVOLT. TRIP and UNDERVOLT. DELAY settings, check line voltages on L1, L2, L3. For protection parameter settings refer to section 7.8.2 page 55.
  • Page 80: Too Many Starts

    80 • Motor and Soft Starter Protection It allows the motor to start in the POSITIVE sequence of the mains OR in the NEGATIVE sequence of the mains or, when set to IGNORE both sequences. For PHASE SEQUANCE protection settings refer to section 7.8.6 page 71. 8.1.14 TOO MANY STARTS Trips the HRVS-DN if NUMBER OF STARTS during START PERIOD exceeds the preset number.
  • Page 81: Scr Or Wr. Con

    81 • Motor and Soft Starter Protection Note that obtaining DEFAULT PARAMETERS erases all previously modified settings and requires the operator to reprogram all parameters that differ from the factory default. Note: It is especially important to reprogram the RATED LINE VOLTAGE and STARTER FLC (as shown on the label of the HRVS-DN) and all other parameters in MAIN &...
  • Page 82: Auto Reset

    82 • Motor and Soft Starter Protection Auto Reset UNDER VOLTAGE and PHASE LOSS faults can auto-reset (refer to section 7.8.6 on page 71). The HRVS- DN will reset itself 60 seconds after voltage was fully restored, provided that the START signal is removed. UNDER CURRENT fault can be set to auto-reset (refer to section 7.8.6 on page 71).
  • Page 83 83 • Motor and Soft Starter Protection Power ON and no Start √ Bypass open trip √ Set curve to 0 √ Notes: (1) Electronic OVERLOAD can be set to operate at all times, during Run or it can be disabled. _______________________________________________________________________________________________...
  • Page 84: Packing, Storage, Handling And Assembly

    84 • Packing, Storage, Handling and Assembly PACKING, STORAGE, HANDLING AND ASSEMBLY Note! This section only refers to standard cabinet! For other than standard cabinet design refer to the supplied drawings and/or consult the factory. Packing Specification Equipment is packed and covered and placed on the case base of the crate. Crate side walls 8mm thick playwood and 20x90mm beams Crate is closed by pins and metal band Crate is marked by international marks...
  • Page 85: Soft Starter's Assembly Procedure

    85 • Packing, Storage, Handling and Assembly Figure 24 – Cabinet Lifting Using 4 Lifting Cables. Top angle, A, Should be ≤60° Soft starter’s Assembly Procedure: Assembly procedure comprised of: Mechanical assembly & Power and Control cables connection When assembling the cabinet the following torque table should be applied for the mechanical and electrical bolts closing: Bolt size Torque...
  • Page 86: Power And Control Cable Connections

    86 • Packing, Storage, Handling and Assembly 9.4.2 Power and Control Cable Connections Figure 26 – Power and Control Cables Penetration to the Cabinet at Level 75mm 9.4.3 Power Cables Connection Figure 27 – Power Cables Connection and Control Cables Routing. Note! For low voltage test it is advised to leave motor terminals open to enable easy connection of the low voltage motor.
  • Page 87: Commissioning And Operation Manual

    Further, the contents of this Manual shall neither become a part of nor modify any prior or existing agreement, commitment or relationship. The sales contract contains the entire obligation of Solcon. The warranty contained in the contract between the parties is the sole warranty of Solcon. Any statements contained herein do not create new warranties nor modify the existing warranty.
  • Page 88: Parts Identification In The Hrvs-Dn Cabinet

    88 • Commissioning and Operation Manual Warning!  Internal components and PCBs are connected to high potential when the starter’s cabinet is connected to mains voltage.  Never connect medium voltage to the cabinet, while any of the medium voltage doors is open. ...
  • Page 89: Figure 29 - Hrvs-Dn Up To 6.6Kv Standard Cabinet – Doors Closed

    89 • Commissioning and Operation Manual You are only allowed to open the low voltage compartment door and customer terminal compartment door when medium voltage is connected to the cabinet! It is strictly forbidden to open the medium voltage compartment door at any time when medium voltage is connected to the cabinet! Figure 29 - HRVS-DN up to 6.6kV Standard Figure 30 - HRVS-DN up to 6.6kV Standard Cabinet –...
  • Page 90: Parts Identification In The Hrvs-Dn Cabinet (Hrvs-Dn From 10Kv And Up)

    90 • Commissioning and Operation Manual 10.2.2 Parts Identification in the HRVS-DN Cabinet (HRVS-DN from 10kV and up) The standard cabinet includes three frames with nine doors. Four of the doors are medium voltage doors and five doors are for low voltage: low voltage compartment door and customer terminals compartment doors. Note: You are only allowed to open the low voltage compartment door and customer terminal compartments doors when medium voltage is connected to the cabinet!
  • Page 91: Figure 32 - Hrvs-Dn From 10Kv And Up Standard Cabinet – Doors Closed

    91 • Commissioning and Operation Manual It is strictly forbidden to open the medium voltage compartment door at any time when medium voltage is connected to the cabinet! Figure 32 - HRVS-DN from 10kV and up Standard Cabinet – Doors Closed Figure 33 - HRVS-DN from 10kV and up Standard Cabinet –...
  • Page 92: Low Voltage Compartment

    92 • Commissioning and Operation Manual View with medium voltage doors open and customer terminals compartment doors open:  Customer terminals are located in a dedicated compartments on the top of the cabinet.  Line Contactor is mounted on the left medium voltage compartment. ...
  • Page 93: Fuses

    93 • Commissioning and Operation Manual  Interposing relays connect the commands and indications to/from the Control Module.  The selector switches (DOL/Soft start and Local/remote/Comm./Off) are mounted inside the low voltage compartment to prevent accidental change in their position while the Line Contactor is closed. Note: it is forbidden to change the position of these selector switches while Line Contactor is closed.
  • Page 94: Figure 36 – Power Supply To Firing Pcb (Hrvs-Dn Models From 10000V And Up)

    94 • Commissioning and Operation Manual Front View of the Power Section Power Supply to Firing PCB Figure 36 – Power Supply to Firing PCB (HRVS-DN Models From 10000V and up)  One fuse is located in the Low voltage compartment, inside the input connector of the Electronic Potential Transformer Receiver (EPT-Rx).
  • Page 95: Standard Control Diagram

    95 • Commissioning and Operation Manual 10.3 Standard Control Diagram Note!!  The following diagram shows a standard wiring for a 115VAC and 230V control voltage.  This drawing is given for demonstrating purposes only.  Note that the cabinet you have might be wired differently!! _______________________________________________________________________________________________...
  • Page 96 96 • Commissioning and Operation Manual  Control voltage is supplied via customer terminals number 1 & 2.  L.S. 1 is a limit switch that control the internal lighting fixture and signal to external control system (via terminal 42 & 44) that medium voltage door is opened. Customer can trip the incoming circuit breaker to disconnect medium voltage from the input bus bars of the cabinet for safety.
  • Page 97 97 • Commissioning and Operation Manual o When set to Off disconnects control voltage to RS thus avoids the possibility to start the motor either locally or from remote o When set to Local enables control from ST & SP (start & stop) push buttons mounted on the front of the low voltage compartment door o When set to Remote enables control via terminals 15 &...
  • Page 98: How Does It Operate

    98 • Commissioning and Operation Manual 10.3.1 How Does it Operate? Selector switches position: Local/Remote/Comm./Off selector is in the Local position and DOL/Soft Start selector switch is in Soft Start position. Soft start process is initiated when the Start pushbutton (ST terminals 4 & 3) is pressed. RS relay is energized (RS terminals 2 &...
  • Page 99 99 • Commissioning and Operation Manual Switch the selector Switch S1 to Bypass position only for testing the cabinet or in rare cases when the HRVS- DN does not function properly. When Selector switch S1 is in DOL position, control voltage from terminal 1 of the soft starter is removed thus the soft starter is not in active.
  • Page 100: High-Pot Test Of The Hrvs-Dn Cabinet

    100 • High-Pot Test of the HRVS-DN Cabinet HIGH-POT TEST OF THE HRVS-DN CABINET Note: The high-pot test is performed in the factory as part of the cabinet FAT. (Factory Acceptance Test). Thus it is not recommended to do the high-pot test at customer site. High-pot test levels and duration are as follows: ...
  • Page 101: High-Pot Test In Hrvs-Dn Up To 6.6Kv, Ept-Tx Not Connected

    101 • High-Pot Test of the HRVS-DN Cabinet You can perform a Megger test (5kVDC) between the three phases connected together as one group and ground. This Megger test should give a very high resistance result. You can also perform a Megger test between the three phases. To do this you must connect L1B-U, L2B-V, L3B-W.
  • Page 102: Figure 41 – Hrvs-Dn Up To 6.6Kv – Ept-Tx Not Connected Preparations For High-Pot Test, Testing L2

    102 • High-Pot Test of the HRVS-DN Cabinet Set the tester to the correct test voltage, as specified above. Perform the test for 1 minute. Figure 41 – HRVS-DN up to 6.6kV – EPT-Tx not Connected Preparations for High-pot Test, Testing L2 High-pot test procedure for L3 (refer to +Figure 42 Dismantle the EPT-Tx...
  • Page 103: High-Pot Test In Hrvs-Dn From 10Kv And Up, Ept-Tx Connected

    103 • High-Pot Test of the HRVS-DN Cabinet You can perform a Megger test (5kVDC) between each phase to ground. 11.3 High-Pot Test in HRVS-DN from 10kV and Up, EPT-Tx Connected Preparations (refer to Figure 43 Short circuit the L1 and U busbars of phase L1. Short circuit the L2 and V busbars of phase L2.
  • Page 104: High-Pot Test In Hrvs-Dn From 10Kv And Up, Ept-Tx Not Connected

    104 • High-Pot Test of the HRVS-DN Cabinet 11.4 High-Pot Test in HRVS-DN from 10kV and Up, EPT-Tx Not Connected High-pot test procedure for L1 (refer to Figure 44 Dismantle the EPT-Tx Short circuit the L1 and U busbars of phase L1. Short circuit the L2 and V busbars of phase L2.
  • Page 105 105 • High-Pot Test of the HRVS-DN Cabinet Figure 45 – HRVS-DN from 10kV and up, EPT-Tx not Connected, Preparations for High-pot Test, Testing L2 High-pot test procedure for L3 (refer to Figure 46 Dismantle the EPT-Tx Short circuit the L1 and U busbars of phase L1. Short circuit the L2 and V busbars of phase L2.
  • Page 106: Test Procedure For Low Voltage Testing

    106 • Test Procedure for Low Voltage Testing TEST PROCEDURE FOR LOW VOLTAGE TESTING 12.1 Accessories Required for LOW VOLTAGE Testing of the Starter and Cabinet.  Control cable – three wires (two wires+ground) and a switch, to connect the control voltage (110VAC, 230VAC, 115VDC, 125VDC or 220VDC).
  • Page 107: Low Voltage Test Procedure

    107 • Test Procedure for Low Voltage Testing 12.3 Low Voltage Test Procedure  Disconnect mains voltage from the soft HRVS-DN cabinet.  Ground the medium voltage lines.  Put warning signs that will prevent anyone from connecting the medium voltage lines to the HRVS-DN cabinet.
  • Page 108 108 • Test Procedure for Low Voltage Testing  Browse all the way down until you see the message: STORE ENABLE START PARAMETERS.  Press the Store button and wait for the message: DATA SAVED OK. Enter STOP parameters, set: ...
  • Page 109 109 • Test Procedure for Low Voltage Testing  When the motor is stopped, change the Local/Remote/Comm./Off selector switch (S2) to Comm. Now, the external Start / Stop pushbuttons have no effect. Verify that REMOTE indication light on the external door is off. ...
  • Page 110: Current Gain Dip Switches Setting

    110 • Test Procedure for Low Voltage Testing 12.3.1 Current Gain Dip Switches Setting The unit is factory calibrated to the rated current of the starter. For example, if the STARTER FLC is 320A and the rated current of the low voltage motor used for testing is 15A. The ratio between these current values is 21.3.
  • Page 111: Test Harness Installation In Hrvs-Dn From 10Kv And Up

    111 • Test Procedure for Low Voltage Testing The Test Harness is equipped with a long warning tape, intended to prevent forgetting it connected. Never cut this warning tape. Leave the warning tape open for its full length and laid in such a way that the harness will not be connected accidentally after the low voltage test.
  • Page 112: Start Procedure For Medium Voltage Motor

    112 • Start Procedure for Medium voltage Motor START PROCEDURE FOR MEDIUM VOLTAGE MOTOR 13.1 Special Attention Notes  Make sure that you know where the Emergency stop button is located, so you Special can stop immediately if needed. Attention! ...
  • Page 113: Medium Voltage Test Procedure

    113 • Start Procedure for Medium voltage Motor 13.3 Medium Voltage Test Procedure  Verify that a Megger test was performed to the motor and its cables. This test should be carried when the HRVS-DN is not connected to the motor. ...
  • Page 114: Standard Starting Process

    114 • Start Procedure for Medium voltage Motor 13.4 Standard Starting Process Apply START command Motor starts to turn Increase INITIAL VOLTAGE and start again shortly after START Initial inrush current or Decrease INITIAL VOLTAGE and start again mechanical shock is too high? Speed accelerates Current during...
  • Page 115: Examples Of Starting Curves

    115 • Start Procedure for Medium voltage Motor Apply the START command If acceleration time is too short, increase Motor acceleration time ACCELARATION TIME setting and/or decrease to full speed is as CURRENT LIMIT setting (when decreasing CURRENT required? LIMIT, make sure that the motor increases speed gradually and does not stall).
  • Page 116: Special Starting Using Dual Adjustment

    116 • Start Procedure for Medium voltage Motor Upon START the voltage and current increase until the current reaches the CURRENT LIMIT value. The voltage remains at this value until the motor reaches close to nominal speed, where current starts to decrease and voltage continues to ramp-up to nominal.
  • Page 117: Special Starting - Using Dual Adjustment - Wiring Diagram

    117 • Start Procedure for Medium voltage Motor Special Starting – Using DUAL ADJUSTMENT – Wiring Diagram 13.5.3.1 13.5.4 Choosing a Suitable Pump Curve (Centrifugal Pumps) Starting Curve 13.5.4.1  Adjust MAIN PARAMETERS as necessary (FLA, FLC, etc.).  Set STARTING CURVE, ACCELERATION TIME, CURRENT LIMIT, and INITIAL VOLTAGE to their default values (curve 1, 10 sec., 400% and 30% respectively).
  • Page 118: Final Torque During Soft-Stopping A Pump Motor

    13.6 How to set MPS-3000 and DPM-10 when installed with HRVS-DN If MPS-3000 (Solcon motor protection) and/or DPM-10 (Solcon digital power meter) are integrated in the HRVS-DN cabinet in a way that voltage readings are from the EPT and current measurements are from the HRVS-DN internal CTs special attention must be given to the setting of these units.
  • Page 119 119 • Start Procedure for Medium voltage Motor In the MPS-3000 SYSTEM PARAMETER setting page, please set: LINE VOLTS = Actual rated line voltage (should be equal or lower than starter rated voltage). VT PRIMARY = Starter rated voltage (the Electronic Potential Transformer is calibrated to the starter rated voltage).
  • Page 120: Trouble Shooting

    120 • Trouble Shooting TROUBLE SHOOTING The following procedures should be done only upon fault and in case trouble shooting is required. 14.1 In-Out Resistance and Cathode-Cathode Resistance Verify that the motor is disconnected. Disconnect the cabinet mains isolator switch or fuses, if installed. In-Out resistances should be the same for all three phases in each model.
  • Page 121: Firing Test

    121 • Trouble Shooting 14.3 Firing Test The purpose of this test is to check that the firing system of all thyristors functions properly. This procedure requires control supply voltage only (No need for mains three phases).  Disconnect mains. Verify all safety issues are resolved.
  • Page 122 122 • Trouble Shooting Press the Select button a second time. The display will show: FIRING NOW CHECK GREEN & RED LEDS Press the Select button a third time. The display will show: FIRING NOW CHECK ALL LEDS OF R&S Press the Select button a fourth time.
  • Page 123: Low Voltage Test Trouble Shooting

    123 • Trouble Shooting 14.4 Low Voltage Test Trouble Shooting Problem What To Do  Verify that cabinet MCBs are set to ON position. HRVS-DN Control  Verify that the Emergency Stop push button is released. Module is not  Verify that customer terminals 5 & 6 are jumpered. powered after external ...
  • Page 124 124 • Trouble Shooting Problem What To Do  Verify that all three mains phases are connected.  At low voltage, testing a missing phase can cause UNDER/NO VOLTAGE trip.  Verify that the test harness is connected to the EPT-Tx while testing at low voltage.
  • Page 125 125 • Trouble Shooting Problem What To Do  Check that pairs of Gain dip switches are set identically for the three phases. SET CURVE TO 0 trip occurs after starting.  Try SOFT START CURVE 0.  Verify that the motor is not too small. Try to use a larger motor, with inertia or loaded, if possible.
  • Page 126 126 • Trouble Shooting Problem What To Do Motor vibrates  This phenomena may occur with unloaded or lightly loaded motor, if SOFT mechanically at the START CURVE 0 is used. end of starting  Use standard curve SOFT START CURVE 1 and SOFT STOP CURVE 1. process or at the beginning of soft stop.
  • Page 127: Medium Voltage Trouble Shooting

    127 • Trouble Shooting 14.5 Medium Voltage Trouble shooting This troubleshooting table is intended for Medium voltage testing, while medium voltage and motor are connected to the cabinet .It is intended to be used only after low voltage tests are successfully performed. WARNING! It is absolutely forbidden to open one or more of the medium voltage doors, even if the motor is not running and Line Contactor is open.
  • Page 128 128 • Trouble Shooting Problem What To Do  Verify that the Mains voltage is connected (no open Isolator, etc.).  Verify by listening, that the Line Contactor is closed at start, at least for a short period of time (until the Trip command opens it). ...
  • Page 129 129 • Trouble Shooting Problem What To Do  Verify that all three phases are within range.  Verify that EPT-Tx and EPT-Rx fiber optic wires are properly connected. PHASE LOSS trip  If low voltage mains is powered from a generator, check that the frequency is occurs after starting.
  • Page 130: Spare Parts

    130 • Spare Parts SPARE PARTS When ordering spare parts for HRVS-DN specify the model and the serial number of the HRVS-DN as shown on its label and/or on its documentation. Recommended spare parts list for a soft starter: All spare parts are for: Model: HRVS-DN____ ______ _____ _____ ________ Serial number:____________________ Description...
  • Page 131: Hrvs-Dn Communication (Modbus Protocol)

    Serial Link Hardware, and can be dangerous. * It is recommended that you connect 120 OHM resistors to both ends of the serial link. * When the serial link is connected to Solcon's Serial Link Adapter you are not allowed to connect the 120 OHM resistors.
  • Page 132: Basic Structure Of The Serial Link Frame

    132 • HRVS-DN Communication (ModBus Protocol) 16.2 Basic Structure of the Serial Link Frame The Modbus RTU frame has the same principal structure for both the "Query" transmission from the Master to the Slave (HRVS-DN) and the Response transmission from the Slave to the Master: "sync": Silent Interval for at least 3.5 character times byte 1:...
  • Page 133: List Of Functions Supported By The Hrvs-Dn

    133 • HRVS-DN Communication (ModBus Protocol) 16.6 List of Functions Supported By The HRVS-DN Function Modbus Name Use in HRVS-DN Read Coil Status Read discrete commands status. Read Input Status Read discrete inputs status. Read Holding Registers. Read parameter settings. Read actual data (for Modbus Plus users).
  • Page 134 134 • HRVS-DN Communication (ModBus Protocol) HRVS-DN Use Memory Type Max Query/Response Parameters Actual Data 3X References Registers, # 1..150, addressed 0.. 149. 4X References Registers, #257...384 addr. 256..283 Parameter Settings 4X References Registers, # 1..110, addressed 0..109 Hardwired Control Inputs 1X References Inputs, # 1..16, addressed 0..15.
  • Page 135: Actual Data (3X References & 4X References)

    135 • HRVS-DN Communication (ModBus Protocol) 16.7 Actual Data (3X References & 4X references) Actual data includes measured values such as voltage, current and insulation resistance. It includes both logic and statistical information. All parameters are word (two bytes) parameters. The protocol supports only reading of these parameters.
  • Page 136 136 • HRVS-DN Communication (ModBus Protocol) Power Power consumption [KW] Parameter # (3x) # (4x) Comment Reactive Power Reactive Power consumption [KVAR] Power Factor Power Factor * 100 Time Since Last Start Elapsed minutes since last start Frequency Frequency [tenth Hz] Reserved 20..24 Logic_Status_at_Power_Fail 25...
  • Page 137 137 • HRVS-DN Communication (ModBus Protocol) Trip_Pointer Pointer for the 10 cyclic above arrays Actual_Data_Group 151..170 407..426 Group of 20 actual parameters selected by setting parameters #90..109 Example 1: To read actual parameters 5,6,7 (I1,I2,I3 Actual Parameters, Addressed as 4.5 and 6) of HRVS-DN # 18 (its Serial Link No.
  • Page 138: Parameter Settings (4X References)

    138 • HRVS-DN Communication (ModBus Protocol) 16.8 Parameter Settings (4X References) Parameter settings include all parameters that can be set manually. These parameters determine the modes of operation of the HRVS-DN. They also set protections level. All parameters are word (two bytes) parameters.
  • Page 139 139 • HRVS-DN Communication (ModBus Protocol) Parameter Range Default Start Inhibit 1..60 minutes 15 (Minutes) Run Contact Delay 0..120 seconds 5 (Seconds) Turn Bypass On at 121..250 % of Motor FLA Only with relay PCB for optional sync motor start Min Time To Bypass 3..60 3sec.
  • Page 140 140 • HRVS-DN Communication (ModBus Protocol) Modbus Time Out 1..600 & (601= Off) 601 (Off) (Tenth Sec) Front Comm. Address 1..247 & (248= Off) 248 (Off) Reserved Parameter Range Default Modbus_#_Array 90..109 1..60 (# of parameter) (default # are: 1-Logic_Status, 5 - I1, 6-I2, 7 - I3, 4 - V, 2 - Ctrl-In, 3- Ctrl_Out (relays), 15-Power,17-Power Factor, 8 - frequency, 10 - Phase Sequence, 26-Total Run Time, 27 - Total Starts, 31 - Total Trips, 28 - Last Start Period,...
  • Page 141 141 • HRVS-DN Communication (ModBus Protocol) byte 6: Data High ($00) (Deceleration Time = 10Sec) byte 7: Data Low ($10) byte 8: Data High ($00) (Final Torque = 0) byte 9: Data Low ($00) byte 10: CRC_Low ($XX) byte 11: CRC_High ($XX) Example 3 : To write one setting parameter (Under_Voltage_Trip = 300V) to Parameter Setting # 16 (Addressed as 15) of...
  • Page 142: Control Register Write (4X Reference)

    142 • HRVS-DN Communication (ModBus Protocol) allowed limit, the limit value will be stored instead the transmitted parameter value. It is the user’s responsibility to read and check all parameter settings after presetting. 16.9 Control Register Write (4X Reference) The HRVS-DN incorporates one Control register intended for controlling the HRVS-DN. Address: The Control register is register # 753 addressed as 752 (40752).
  • Page 143: Discrete Commands (Coils, 0X References)

    143 • HRVS-DN Communication (ModBus Protocol) byte 10: CRC_Low ($XX) byte 11: CRC_High ($XX) The HRVS-DN normal response: byte 1: Serial Link No. ($0B) byte 2: Function ($10) byte 3: Starting Address High ($02) byte 4: Starting Address Low ($F0) byte 5: No.
  • Page 144 144 • HRVS-DN Communication (ModBus Protocol) Note: For Force Single Coil Function, Force Data of $0000 forces "0" = OFF. Force data of $FF00 forces "1" = ON. The "Query" frame is sent by the host: byte 1: Serial Link No. ($01) byte 2: Function...
  • Page 145 145 • HRVS-DN Communication (ModBus Protocol) Example 8 - Force Multiple coils: Motor that is controlled by HRVS-DN # 32 is stopped. Dual Adjust is set to off. To start the motor using the Dual Adjust parameters , the host computer writes "1" to the Start and Dual Adjust Coils no.
  • Page 146: Discrete Hardwired Inputs (1X References)

    146 • HRVS-DN Communication (ModBus Protocol) 16.11 Discrete Hardwired Inputs (1x References) The HRVS-DN incorporates 16 Discrete Inputs, (bit parameters), from which only 6 are operative. The other 10 are reserved and were incorporated to enable use of word (16 bits) type parameters. Input # is "1 based". The actual address is 1 lower than input #.
  • Page 147: Exception Responses

    147 • HRVS-DN Communication (ModBus Protocol) byte 3: Subfunction High ($00) byte 4: Subfunction Low ($00) byte 5: Data High ($37) byte 6: Data Low ($A5) byte 7: CRC_Low ($XX) byte 8: CRC_High ($XX) The normal (if no exception) response is the echo of the Query: byte 1: Serial Link No.
  • Page 148 148 • HRVS-DN Communication (ModBus Protocol) The master is trying to force coil # 17 of the HRVS-DN 32. The HRVS-DN incorporates only 16 coils. The Illegal Data Address Exception code will be returned: Query: byte 1: Serial Link No. ($20) (32) byte 2:...
  • Page 149: Hrvs-Dn Communication (Profibus Protocol)

    149 • HRVS-DN Communication (Profibus protocol) HRVS-DN COMMUNICATION (PROFIBUS PROTOCOL) 17.1 Global Parameters: ;============================================= ;==== General DP Keywords ==================== ;============================================= GSD_Revision Vendor_Name = "Solcon Ltd" Model_Name = "HRVS-DN" Revision = "1.00" Ident_Number = 0x0BAB Protocol_Ident Station_Type FMS_supp Hardware_Release = "V1.00"...
  • Page 150: Structure Of The Hrvs-Dn Receiving Frame

    150 • HRVS-DN Communication (Profibus protocol) Receiving from the HRVS-DN Sending to the HRVS-DN Figure 51 – DPV0 parameters (Cyclic parameters) 17.3.1 Structure of the HRVS-DN Receiving Frame The first byte must to be 0x5A (90 decimal) The second byte is as follows: Bit number: Function: Note:...
  • Page 151: Selection Of The Dpv0 Registers By The Gsd

    151 • HRVS-DN Communication (Profibus protocol)  Write a data request. This method can only be used with DPV1. The change can be made after communication has already been established. Selection of the DPV0 Registers by the GSD 17.3.3.1 The GSD file contains a list of parameters at lines 190 to 288. The parameters appear in blocks, each block contains 4 lines, and each block refers to one register (there are 20 blocks representing 20 registers).
  • Page 152: Figure 52 – Updating The Register Number That Will Show At Dpv0 (By Data Request)

    152 • HRVS-DN Communication (Profibus protocol) Step 1: Find the register numbers In this document, we will use a simple PROFIBUS master tool to demonstrate how to change parameters. This tool is very simple and it allows you to modify the parameters only by writing the hex numbers. Go to the table in section 17.7 page 157 and find the register number for each register.
  • Page 153: Reading Of The Dpv0 (Cyclic) Registers Via Data Request (Dpv1)

    153 • HRVS-DN Communication (Profibus protocol) Reading of the DPV0 (Cyclic) Registers via Data Request (DPV1) 17.3.3.3 In the Data Request areas define the following:  Slot Number = 1  Index = 2  Operation = Read The registers in DPV0 will display in the Read Data (hex) field. Read Figure 53 –...
  • Page 154: Operations That Are Available In Dpv1

    154 • HRVS-DN Communication (Profibus protocol) 17.4 Operations that are Available in DPV1  Choose the registers that will display in DPV0 (cyclic). This was described in the previous section.  Read and write from random registers. 17.4.1 Read and Write from Random Registers via Data Request Reading or writing by Data Request (DPV1) allows you to read or write up to 20 registers in a single request.
  • Page 155: Figure 55 – Reading 4 Following Register By Data Request (Dpv1)

    155 • HRVS-DN Communication (Profibus protocol) Step 2: Read from Slot number 3 and Index number 2 The following eight bytes are displayed: Register number 0x80 , Register number 0x81, Register number 0x82 and Register number 0x83 (4 words = 8 bytes total) Read from Slot: 3 Index: 2...
  • Page 156: Configure The Profibus In The Hrvs-Dn

    156 • HRVS-DN Communication (Profibus protocol) 17.5 Configure the PROFIBUS in the HRVS-DN All the settings to establish PROFIBUS communication are located under the Communication menu. Follow the steps below to define the PROFIBUS in the HRVS-DN . 1. Press the MODE button until the following message appears: COMM.
  • Page 157: Numbers Of Actual Data Register For (Decimal)

    157 • HRVS-DN Communication (Profibus protocol) Numbers of actual data Register for (decimal) 17.7 Number Parameter Name Description Logic status of HRVS-DN. 1 indicates: d15: HRVS-DN Tripped. d14: Motor Stopped. d13: Motor in Soft Stop Process. d12: Motor in Start Process. d11: Motor is Running.
  • Page 158 158 • HRVS-DN Communication (Profibus protocol) Number Parameter Name Description Time to start After too many starts trip, Seconds Total trips Total number of trips # of the fault that caused trip. Fault Over Temperature Over current / Shear pin Overload Under Current Under / No Voltage...
  • Page 159 159 • HRVS-DN Communication (Profibus protocol) Number Parameter Name Description Trip Hour Array 1 List of time (Hour) of last 10 trips Trip Hour Array 2 List of time (Hour) of last 10 trips Trip Hour Array 3 List of time (Hour) of last 10 trips Trip Hour Array 4 List of time (Hour) of last 10 trips Trip Hour Array 5...
  • Page 160 160 • HRVS-DN Communication (Profibus protocol) Number Parameter Name Description Reserved 118-150 Actual_Data_Group_1 Group of 20 actual parameters selected by setting parameters 90..109. Actual_Data_Group_2 Group of 20 actual parameters selected by setting parameters 90..109. Actual_Data_Group_3 Group of 20 actual parameters selected by setting parameters 90..109. Actual_Data_Group_4 Group of 20 actual parameters selected by setting parameters 90..109.
  • Page 161: Number Of Setting Registers For Data Request

    161 • HRVS-DN Communication (Profibus protocol) 17.8 Number of Setting Registers for Data Request 17.8.1 Main & protect. parameters Parameter Range Default Rated Line Voltage 2300..15000 6600 (Volt.) Starter FLC 20..1800 150 (Amp.) Motor FLA 20..1800 150 (Amp.) Rated Motor Power 50..40000 1000 (KW) Service Factor...
  • Page 162: Stop Parameters

    162 • HRVS-DN Communication (Profibus protocol) 17.10 Stop Parameters Parameter Range Default Soft_Stop_Curve 0..11 (6..11 are for Tacho only) 1 (Standard) Deceleration_Time 0..90 0 (Seconds) Final_Torque 0..10 0 (Minimum) Coast Down Delay Off (9) 10..3600 9 (Off) Reserved 43..47 17.11 Dual Adjust Parameters Parameter Range Default...
  • Page 163: Time Parameters

    163 • HRVS-DN Communication (Profibus protocol) Parameter Range Default Ser. Link Control 0 (Disable), 1 (Enable) 0 (Disable control) Modbus Time Out 1..247 & (248= Off) 248 (Off) Front Com Address 1..600 & (601= Off) 601 (Off) (Off) (Tenth Sec) Reserved Defaults # are: 1 - Logic Status...
  • Page 164: Hrvs-Dn Communication (Devicenet™)

    164 • HRVS-DN Communication (DeviceNet™) HRVS-DN COMMUNICATION (DEVICENET™) 18.1 Introduction 18.1.1 Overview This is a description of the different data types that are used in the documentation of the object model. These are standard definitions of the Open DeviceNet Vendor Association (ODVA). 18.1.2 Definitions The following table has a description of all of the data types used.
  • Page 165: Led Indicators

    165 • HRVS-DN Communication (DeviceNet™) DATA RATE 500Kb 250Kb 125Kb Figure 57 - Data rate (Baud rate) rotary switch layout Rotary switch S1 (BAUD) is used to select the DeviceNet Baud Rate. The valid range of baud rates is 1 (125K), 2 (250K), 5 (500K), and P (programmable).
  • Page 166: Identity Object (01Hex - 1 Instance)

    166 • HRVS-DN Communication (DeviceNet™) 18.2 Identity Object (01HEX - 1 Instance) 18.2.1 Class Attributes (Instance 0) Attribute Name DeviceNet Data Access Rule Data Type Value Revision UINT 18.2.2 Instance Attributes (Instance 1) Attribute Name DeviceNet Data Value Access Data Type Rule Vendor Number UINT...
  • Page 167: Assembly Object (04Hex - 4 Instances)

    167 • HRVS-DN Communication (DeviceNet™) 18.5 Assembly Object (04HEX – 4 Instances) 18.5.1 Class Attributes (Instance 0) Attribute Name DeviceNet Data Access Data Type Value Rule Revision UINT Max Instance UINT Input Index USINT Get / Set 60 = Instance 60 61 = Instance 61 100 = Instance 100 Input Size (in bytes)
  • Page 168: Input Instance 100 (0X64) - Status

    168 • HRVS-DN Communication (DeviceNet™) Input Instance 100 (0x64) – Status 18.5.3.3 Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Dual_Adj Reserve Reserve Reserve Reserve Reserved Reserved Reserved ust On Up_To_S peed.
  • Page 169: Common Services

    169 • HRVS-DN Communication (DeviceNet™) Attribute Name DeviceNet Data Value Access Data Type Rule Produced UINT Connection Path Length Produced USINT NULL 0x62 0x36 0x34 Get / Connection Array (0x64 = 100) Path Consumed UINT Connection Path Length Consumed USINT NULL 0x62 0x37 0x30 Get /...
  • Page 170: Common Services

    170 • HRVS-DN Communication (DeviceNet™) 18.7.3 Common Services Service Implemented for Service Name Code Class Level Instance Level Get_Attribute_Single Set_Attribute_Single 18.8 Control Supervisor Object (29HEX - 1 Instances) 18.8.1 Class Attributes (Instance 0) Attribute Name DeviceNet Data Value Access Data Type Rule Revision UINT...
  • Page 171: Common Services

    Service Implemented for Service Name Code Class Level Instance Level Get Attribute Single Set Attribute Single Clear Counters 18.10 Solcon Input Object (70HEX – 1 Instance) 18.10.1 Class Attributes (Instance 0) Attribute Name DeviceNet Data Value Access Data Type Rule...
  • Page 172 172 • HRVS-DN Communication (DeviceNet™) Attribute Name Description Access Modbus Rule Address Reserved 40267 Reserved 40268 Reserved 40269 Reserved 40270 Power Power consumption [KW] 40271 Reactive Power Reactive Power 40272 consumption [KVAR] Power Factor Power Factor * 100 40273 Time Since Last Elapsed minutes since last 40274 Start...
  • Page 173: Common Services

    173 • HRVS-DN Communication (DeviceNet™) Attribute Name Description Access Modbus Rule Address 40322 67-76 Trip Hour Array List of time (Hour) of the last 40323- [10] 10 trips 40332 77-86 Trip Minute Array List of time (Minute) of the 40333- [10] last 10 trips 40342...
  • Page 174: Common Services

    174 • HRVS-DN Communication (DeviceNet™) Attribute Name Range Default Access Modbus Value Rule Address Unbalance Trip 10-100, 20 (%) Get/Set 40012 101 = Off Unbalance Delay 1-60 Get/Set 40013 (Second Ground Fault Trip 10-100, 20 (% of Get/Set 40014 101 = Off FLA) Ground Fault Delay 1-60...
  • Page 175: Common Services

    175 • HRVS-DN Communication (DeviceNet™) Attribute Name Range Default Access Modbus Value Rule Address Turn Bypass On 121-250 % of Only with Get/Set 40036 Motor FLA relay PCB optional sync motor start Min Time To 3-60 3 Sec Get/Set 40037 Bypass Common Services 18.12.3...
  • Page 176: Common Services

    176 • Attribute Name Range Default Access Modbus Value Rule Address DA: Deceleration 0-90 Get/Set 40052 Time (Seconds) DA: Motor FLA 20-1800 Get/Set 40053 (Amp.) 18.14.3 Common Services Service Implemented for Service Name Code Class Level Instance Level Get Attribute Single Set Attribute Single 18.15 Fault Settings Object (76HEX –...
  • Page 177: Parameters List

    177 • Parameters List PARAMETERS LIST Parameter Default setting Range Set 1 Set 2 Set 3 Set 4 Range w/dip switch #7=ON MAIN & PROTECT Refer to section 7.8.2 page 55 RATED LINE VOLT. 6600 VOLT. 2300-15000 VOLT. STARTER FLC 150 AMP.
  • Page 178 178 • Parameters List Parameter Default setting Range Set 1 Set 2 Set 3 Set 4 Range w/dip switch #7=ON STOP PARAMETERS Refer to section 7.8.4 page 67 0 (BASIC) = Basic SOFT STOP CURVE 1 (STANDARD) 1 (STANDARD)= Standard Curve 2!! = Pump Control Curve # 1 3!! = Pump Control Curve # 2 4!! = Pump Control Curve # 3...
  • Page 179 179 • Parameters List Parameter Default setting Range Set 1 Set 2 Set 3 Set 4 Range w/dip switch #7=ON S.LINK PAR. SAVE DISABLE ENABLE/DISABLE SER. LINK CONTROL DISABLE ENABLE/DISABLE MODBUS TIME OUT 0.1-60/OFF FRONT COM ADDRES OFF/1-247 COMM. PARAMETERS Refer to section 7.8.9 page 75 PROFIBUS COMM.
  • Page 180: General Information

    180 • General Information: GENERAL INFORMATION: Supply Voltage ......Line to Line 2,300V, 3,300V, 4,160V, 6,000V, 6,600V, 6,900V, 11,000V, 13,800V, 15,000V (consult the factory for other voltages) + 10%-15% P.I.V ratings .......Not less than 3 times rated voltage Frequency .........45 – 65 Hz (with frequency automatically change) Control Supply ......110-230V 50/60Hz(to be specified) +10% - 15% 110VDC, 125VDC, 220VDC (to be specified) +10% - 15% Control inputs &...
  • Page 181 Consult the factory for equipment to be used at higher altitudes. Humidity ........95% Non condensed Starter Consumption Ratings (for IP00 OEM Kit) Peak consumption .....350VA during start process and less than 20 VA otherwise Solcon Industries Ltd. www.solcon.com Technical support: office@solcon.com _______________________________________________________________________________________________...

Table of Contents

Save PDF