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Solcon HRVS-DN series Soft Starter Manuals
Manuals and User Guides for Solcon HRVS-DN series Soft Starter. We have
1
Solcon HRVS-DN series Soft Starter manual available for free PDF download: Instruction Manual
Solcon HRVS-DN series Instruction Manual (181 pages)
Medium Voltage Digital Soft Starter 60-1,200A, 2,300-15,000V
Brand:
Solcon
| Category:
Controller
| Size: 6 MB
Table of Contents
Table of Contents
2
1 List of Figures
6
2 Safety & Warnings
8
Safety
8
Attention
8
Warnings
8
3 Introduction
9
Why Solcon? Why Soft Starters
9
How Soft Starters Work
10
Main Features, Options and Advantages
11
4 Technical Data
13
HRVS-DN IP00 Unit (OEM Kit)
13
Typical Connection of the HRVS-DN IP00 Unit (OEM Kit)
14
Typical Connection of the HRVS-DN in a Cabinet
15
Typical Connection of HRVS-DN up to 6.6Kv
15
Typical Connection of HRVS-DN from 10Kv and up
16
HRVS-DN Selection
17
Motor Current and Starting Conditions
17
PIV (Peak Inverse Voltage)
17
Rated Currents Frame Sizes
18
Ordering Information
19
Ordering IP00 Unit (OEM Kit)
19
Ordering a Cabinet Installed Soft Starter
21
Power Connections Description
23
Control Connections Description
24
Figure 13 – Control Module Input/Output
29
Input Terminal 7 - Test/Reset/Multi SOFT STOP
30
Input Terminal 8 - Dual Adjust/Reset
30
Output Terminals 10, 11 & 12 - Immediate/# Strts Prealarm
30
5 Recommended Wiring Diagrams
31
Control Supply and Control Inputs from a Single Source
31
Separate Sources for Control Supply and Control Inputs
31
Three Separate Sources for Control Supply and Control Inputs
32
Soft Start and Immediate Stop (no Soft Stop)
32
Soft Start and Soft Stop Wiring
33
Soft Start, Soft Stop and Immediate Stop Wiring
33
Soft Start, Soft Stop and Stop
34
External Fault
34
Dual Adjustment (Control Input #8)
34
Bypass Contactor
35
Operating Via Communication Links
36
Control Input #7
37
Control Input #8
37
6 Installation of IP00 (OEM Kit) in a Cabinet
38
Mounting
38
Low Voltage Section
39
Temperature Range & Heat Dissipation
39
Control Module Main PCB and Optional Pcbs
40
Dip Switch Settings on the Main PCB
40
Switch # 1 - Display Modes
40
Switch # 2 - Tacho Feedback (0-10VDC)
41
Switches # 4, 5 & 6 - Language Selection
41
Switch # 7 - Extended Settings
42
Switch # 8 - Software Lock
42
Analog I/O (Option 5) (Terminals Gnd, out (-), out (+))
43
Insulation Test (Option 4) (Terminals 25, 26, 27 and Leak)
44
Remote Key-Pad Installation
45
Figure 21 - Remote Key Pad - Mechanical Installation and Cut-Out Dimensions
46
7 Control Keypad
47
LCD Arrangement
47
Push-Buttons
47
Status Leds
48
Reviewing and Modifying Parameters
48
Upon First Control Voltage Connection
48
Special Actions Performed in TEST/MAINTENANCE Mode
48
Run Self Test
48
View Software Version
49
Obtain Default Parameters
49
Reset Statistical Data
49
Calibrate Voltage and Current (Factory Use Only!)
50
Setting Time and Date
50
Mode
51
Overview of All Mode Pages and Factory Defaults
52
Display Mode
54
Main & Protect
55
Tripping Curves of the Integrated Overload Protection
58
Start Parameters
60
Soft Start Parameters
65
Special Control for Synchronous Motors Excitation
66
Stop Parameters
67
Stop Parameters – Page 3
67
Soft Stop Parameters
68
Dual Adjustment Parameters
70
Fault Parameters
71
I/O Programming Parameters
73
Terminal 7 and 8 Programming
74
Comm. Parameters - Page 7 - with the Optional Modbus PCB
75
Comm. Parameters - Page 7 - with the Optional Profibus PCB
75
Comm. Parameters - Page 7 - with the Optional Devicenet PCB
76
Statistical Data
77
8 Motor and Soft Starter Protection
78
Adjustable Protection Functions
78
Under Current
78
O/C -Shear Pin
78
Overload
78
Unbalance Current
78
Ground Fault
78
Under/No Voltage
79
Over Voltage
79
Long Start Time
79
Open Bypass
79
Set Curve to 0
79
Pwr on & no Strt
79
Motor Insulation
79
Phase Sequence
79
Too Many Starts
80
Modbus Time out
80
Set Time & Date
80
Coast down Time
80
Non Adjustable Protection Functions
80
Under/Over Frequency
80
Phase Loss
80
Wrong Parameters
80
Storage Error
80
Scr or Wr. con
81
Over Temperature
81
External Fault 1 & External Fault 2
81
Comm. Port Failed
81
Fault and Reset
81
Auto Reset
82
Timing Occurrence Table
82
9 Packing, Storage, Handling and Assembly
84
Packing Specification
84
Storage
84
Handling
84
Soft Starter's Assembly Procedure
85
Mechanical Assembly
85
Power and Control Cable Connections
86
Power Cables Connection
86
10 Commissioning and Operation Manual
87
Operational Notes
87
Parts Identification in the HRVS-DN Cabinet
88
Parts Identification in the HRVS-DN Cabinet (HRVS-DN up to 6.6Kv)
88
Figure 29 - HRVS-DN up to 6.6Kv Standard Cabinet – Doors Closed
89
Parts Identification in the HRVS-DN Cabinet (HRVS-DN from 10Kv and Up)
90
Figure 32 - HRVS-DN from 10Kv and up Standard Cabinet – Doors Closed
91
Low Voltage Compartment
92
Fuses
93
Figure 36 – Power Supply to Firing PCB (HRVS-DN Models from 10000V and Up)
94
Standard Control Diagram
95
How Does It Operate
98
11 High-Pot Test of the HRVS-DN Cabinet
100
High-Pot Test in HRVS-DN up to 6.6Kv, EPT-Tx Connected
100
High-Pot Test in HRVS-DN up to 6.6Kv, EPT-Tx Not Connected
101
Figure 41 – HRVS-DN up to 6.6Kv – EPT-Tx Not Connected Preparations for High-Pot Test, Testing L2
102
High-Pot Test in HRVS-DN from 10Kv and Up, EPT-Tx Connected
103
High-Pot Test in HRVS-DN from 10Kv and Up, EPT-Tx Not Connected
104
12 Test Procedure for Low Voltage Testing
106
Accessories Required for LOW VOLTAGE Testing of the Starter and Cabinet
106
Notes and Warnings
106
Low Voltage Test Procedure
107
Current Gain Dip Switches Setting
110
Test Harness Installation
110
Test Harness Installation in HRVS-DN up to 6.6Kv
110
Test Harness Installation in HRVS-DN from 10Kv and up
111
13 Start Procedure for Medium Voltage Motor
112
Special Attention Notes
112
Prior to Commissioning in Medium Voltage
112
Medium Voltage Test Procedure
113
Standard Starting Process
114
Examples of Starting Curves
115
Light Loads - Pumps, Etc
115
High Inertia Loads: Crushers, Centrifuges, Mixers, Etc
115
Special Starting Using DUAL ADJUSTMENT
116
Special Starting - Using DUAL ADJUSTMENT - Wiring Diagram
117
Choosing a Suitable Pump Curve (Centrifugal Pumps)
117
Starting Curve
117
Stopping Curve
117
FINAL TORQUE During Soft-Stopping a Pump Motor
118
How to Set MPS-3000 and DPM-10 When Installed with HRVS-DN
118
14 Trouble Shooting
120
In-Out Resistance and Cathode-Cathode Resistance
120
Rgk (Thyristors Gate-Cathode) Resistances
120
Firing Test
121
Low Voltage Test Trouble Shooting
123
Medium Voltage Trouble Shooting
127
15 Spare Parts
130
16 HRVS-DN Communication (Modbus Protocol)
131
Introduction
131
Basic Structure of the Serial Link Frame
132
SYNC (Silent Interval)
132
Serial Link No. (Slave Address)
132
Function
132
List of Functions Supported by the HRVS-DN
133
Actual Data (3X References & 4X References)
135
Parameter Settings (4X References)
138
Control Register Write (4X Reference)
142
Discrete Commands (Coils, 0X References)
143
Discrete Hardwired Inputs (1X References)
146
Diagnostics
146
Exception Responses
147
17 HRVS-DN Communication (Profibus Protocol)
149
Global Parameters
149
Operation Mode in PROFIBUS
149
Description of the DPV0 (Cyclic) Frame
149
Structure of the HRVS-DN Receiving Frame
150
Structure of the HRVS-DN Transmitting Frame
150
Choosing the Receiving DPV0 Registers
150
Selection of the DPV0 Registers by the GSD
151
Selection of the DPV0 Registers through Data Request (DPV1)
151
Figure 52 – Updating the Register Number that will Show at DPV0 (by Data Request)
152
Reading of the DPV0 (Cyclic) Registers Via Data Request (DPV1)
153
Operations that Are Available in DPV1
154
Read and Write from Random Registers Via Data Request
154
Figure 55 – Reading 4 Following Register by Data Request (DPV1)
155
Configure the PROFIBUS in the HRVS-DN
156
Watch Dog Definition
156
Numbers of Actual Data Register for (Decimal)
157
Number of Setting Registers for Data Request
161
Main & Protect. Parameters
161
Start Parameters
161
Stop Parameters
162
Dual Adjust Parameters
162
Fault Parameters
162
I/O Programming
162
Communication Parameters
162
Time Parameters
163
18 HRVS-DN Communication (Devicenet™)
164
Introduction
164
Overview
164
Definitions
164
Reference Documents
164
Open Devicenet Vendor Association, Inc. (ODVA)
164
Rotary Switch Configuration
164
LED Indicators
165
Identity Object (01HEX - 1 Instance)
166
Class Attributes (Instance 0)
166
Instance Attributes (Instance 1)
166
Common Services
166
Message Router Object (02HEX - 1 Instance)
166
Devicenet Object (03HEX - 1 Instance)
166
Assembly Object (04HEX - 4 Instances)
167
Class Attributes (Instance 0)
167
Output (O2T) Instance Attributes - Register 40752
167
Output Instance 112 (0X70 - Attribute 3) - Control Output
167
Input (T20) Instance Attributes - Register 40257
167
Input Instance 60 (0X3C) - Basic Softstart Input
167
Input Instance 61 (0X3D) - Extended Softstart Input
167
Input Instance 100 (0X64) - Status
168
Common Services
168
Connection Object (05HEX - 2 Instances)
168
Class Attributes (Instance 0)
168
Instance Attributes (Instances 1-2) Explicit, Polled I/O
168
Common Services
169
Softstart Object (2DHEX - 1 Instance)
169
Class Attributes (Instance 0)
169
Instance Attributes (Instance 1)
169
Extended Atreference Values
169
Extended Startmode Values
169
Common Services
170
Control Supervisor Object (29HEX - 1 Instances)
170
Class Attributes (Instance 0)
170
Instance Attributes (Instance 1)
170
Modbus / Serial Object (65HEX - 1 Instance)
170
Common Services
171
Solcon Input Object (70HEX - 1 Instance)
171
Class Attributes (Instance 0)
171
Instance Attributes (Instance 1)
171
Common Services
173
Main Parameter Object (71HEX - 1 Instance)
173
Class Attributes (Instance 0)
173
Instance Attributes (Instance 1)
173
Common Services
174
Start Settings Object (72HEX - 1 Instance)
174
Class Attributes (Instance 0)
174
Instance Attributes (Instance 1)
174
Common Services
175
Stop Settings Object (73HEX - 1 Instance)
175
Class Attributes (Instance 0)
175
Instance Attributes (Instance 1)
175
Dual Settings Object (74HEX - 1 Instance)
175
Common Services
176
Fault Settings Object (76HEX - 1 Instance)
176
Class Attributes (Instance 0)
176
Instance Attributes (Instance 1)
176
19 Parameters List
177
20 General Information
180
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