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Table of Contents
Related Manuals for Sime SUPER 90
Summary of Contents for Sime SUPER 90
- Page 1 Super Combination Boilers installation and servicing instructions...
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Page 3: Table Of Contents
CONTENTS TECHNICAL FEATURES AND DIMENSIONS INTRODUCTION ............. . 1 DIMENSIONAL DETAILS GENERAL DATA . - Page 4 INTERNAL VIEW “SUPER 90” ........
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Page 5: Technical Features And Dimensions
The boiler is designed for use with sealed primary water systems and is supplied fully assembled and equipped with The Sime “SUPER” family is a fully automatic, wall moun- complete valve packs; a D.H.W. expansion vessel is available ted, room sealed, fan assisted range of combination boilers. -
Page 6: General Data
GENERAL DATA TABLE 3a - Nominal boiler ratings (2 minutes after lighting) for “SUPER 90” MODE OUTPUT INPUT (G.C.V.) BURNER PRESSURE Btu/h Btu/h mbar inwg CENTRAL HEATING RANGE 33,000 13.8 47,000 10.6 36,000 14.8 50,400 12.3 42,000 16.8 57,300 14.1 48,000 18.9... -
Page 7: Hydraulic Circuit
C.H. expansion vessel D.H.W. heat exchanger (calorifier) Frost thermostat D.H.W. thermistor Automatic air vent D.H.W. expansion vessel Air separator (only for for “SUPER 90”, upon request) D.H.W. isolation valve Multifunctional gas control Gas cock Pressure gauge C.H. isolation valves Fig. 2... -
Page 8: General Requirements For Installation
GENERAL REQUIREMENTS FOR INSTALLATION STATUTORY REQUIREMENTS – it is important that the position of the terminal allows free passage of air across it at all times; THE GAS SAFETY (INSTALLATION AND USE) REGULATIONS – it is ESSENTIAL TO ENSURE, in practice that products of 1994. -
Page 9: Ventilation Requirements
D.H.W. inlet connection. installed appliance. BS6891: 1988. The gas required for the boiler is: – 3.1 m /h (109 ft /h) for “SUPER 90”; REQUIREMENTS FOR SEALED – 3.6 m /h (120 ft /h) for “SUPER 102”. - Page 10 a) the available pump head is given in fig. 4. The type of pump fitted is easily identified after removal of the front panel; b) a minimum flow rate corresponding to a heating diffe- rential of 11°C must be obtained at all times; c) IMPORTANT: a heating by-pass should be fitted to ensure condition (b) is satisfied.
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Page 11: D.h.w. Systems
– We recommend a maximum D.H.W. flow rate of 11 l/m vessel capacity required litres (2.4 gpm) for “SUPER 90” and 12 l/m (2.7 gpm) for (gallons) “SUPER 102”. Higher flow rates will not damage the... - Page 12 appliance but may lower the water temperature below 2.10.1 Domestic hot/cold water supply an acceptable level. taps and mixing taps – If the appliance is installed in an area where the tempo- rary hardness of the water supply is high, say over 150 All equipment designed for use at mains water pressure is ppm, the fitting of an in line scale inhibitor may be an suitable.
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Page 13: Installing The Boiler
INSTALLING THE BOILER UNPACKING THE BOILER – outer duct; – junction collar with protective metal sleeve. The standard appliance is supplied in two separate card- board cartons. In addition up to two extension duct kits may be used. FIXING THE WALL MOUNTING BRACKET If the appliance is to be installed without access to the out- side wall, the wall liner will also be required. -
Page 14: Hanging The Boiler
Side panel screws Rear frame L.H. side panel R.H. side panel Front panel Front panel fixing screws Fixing screws steel plates Fig. 8 HANGING THE BOILER 13. Alternatively wall thickness information is given in tables 5a - 5b. – Remove the outer casing as follows with reference to fig. -
Page 15: Flue And Terminal Installation
– For the flue ducts in turn, push the plain end of the standard and (if using two extensions) extension duct into the swaged end of the extension duct(s). – Introduce an air duct in the clamp. Join the air ducts (lar- ger ducts) and tighten the screws an the clamp to con- nect them. -
Page 16: Water Connections
Elbow flange Junction collar Outer duct Aluminium ring Rubber sealing ring Inner duct c/w terminal Gasket ø 95/125 x 2 Fixing screw Protective metal collar Inner “O” ring Fig. 13 3.5.1 Installations from inside the room tion ring (D), check that the rubber sealing ring (E) is pulled up to the wall and that the duct assembly is hori- Wall thicknesses up to 0.5 m (19 in) only, Hole diameter suf- zontal, then secure the aluminium retention ring to the... -
Page 17: Gas Connections
tion on the left of the appliance (fig. 2), and screw the table jointing compound, and extend the pipe toensure vessel into position using a jointing compound suitable that any discharge from the safety valve is safely routed for potable water. to a drain. -
Page 18: Commissioning And Testing
– Allow the boiler to run for at least 2 minutes and check the burner pressure. The heating input is factory set as follows: - 20.9 kW (71,300 Btu/h) for “SUPER 90” which is required to give 15.8 kW (54,000 Btu/h) output; - 20.6 kW (70,300 Btu/h) for “SUPER 102” which is required to give 17.4 kW (59,400 Btu/h) output;... -
Page 19: Setting The D.h.w. Flowrate
– Check that the pilot flame is the correct length (12 mm To set the D.H.W. flow, procede as follows: ⁄ in) and touches the electrode. – select Summer position “ ” and turn the D.H.W. ther- To do this isolate the electrical supply, remove the L.H. mostat (3 fig. -
Page 20: Routine Servicing Instructions
– Inspect and if necessary, clean the main burner bars. the position of the earth conductor. – Pull off the two pressure sensing lines. – Remove the screws securing the fan mounting plate. SUPER 90 SUPER 90 Fig. 19 a Fig. 20 a... -
Page 21: Heat Exchanger
– In the “SUPER 90” remove the anti-vibration spring on – T ilt the fan assembly forwards and remove in a the top of the collector hood (fig. 20 a). -
Page 22: Fault Finding
FAULT FINDING If an electrical fault occurs on the appliance the preliminary by disconnecting and checking each component) is electrical system checks contained in the British Gas required to trace the faulty component. Multimeter Instruction Booklet must be carried out first. It is possible that a fault could occur as a result of local When any service or replacement of electrical components burning/arcing but no fault could be found under test. - Page 23 C.H. MODE - FAULT FINDING Start from cold Summer/Winter switch set to WINTER position. Room thermostat (if fitted) calling for heat and all D.H.W. taps off. C.H. thermostat set to maximum position. Clock override switch in the on position. Is power at Make Does Does...
- Page 24 D.H.W. MODE - FAULT FINDING Start from cold - Summer/Winter switch set to SUMMER position, D.H.W. thermostat set to maximum, and all D.H.W. taps OFF. Is power at Make Replace Does Does Replace Is there a spark at the external power divertor the pump...
- Page 25 INTERNAL WIRING DIAGRAMS AND VIEWS FUNCTIONAL FLOW WIRING DIAGRAM Fig. 23 a...
- Page 26 ILLUSTRATED WIRING DIAGRAM Fig. 23 b...
- Page 27 INTERNAL VIEW “SUPER 90” Overheat thermostat Collector hood Summer/Winter switch Sealed chamber C.H. potentiometer Air/flue elbow D.H.W. potentiometer Pressure switch Time clock Pressure gauge Limit thermostat Temperature gauge Heat exchanger Divertor valve Pilot assembly Circulating pump Gas valve Burner manifold screws D.H.W.
- Page 28 INTERNAL VIEW “SUPER 102” Overheat thermostat Sealed chamber Summer/Winter switch Air/flue elbow C.H. potentiometer Pressure switch D.H.W. potentiometer Time clock Limit thermostat Pressure gauge Heat exchanger Temperature gauge Pilot assembly Divertor valve Gas valve Circulating pump D.H.W. thermistor Burner manifold screws D.H.W.
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Page 29: Replacement Of Parts
HEAT EXCHANGER – Remove the fan as described in section 8.3. – In the “SUPER 90” remove the anti-vibration spring on the top of the collector hood (fig. 20 a). – Lift the collector hood assembly, tilt forwards, and remo- ve the hood. - Page 30 – using a 10 mm spanner, turn nut (B fig. 27) to attain the following required D.H.W. max. burner pressures: Plastic screw - 12.9 mbar (5.2 inwg) for “SUPER 90”; - 12.7 mbar (5.1 inwg) for “SUPER 102”. Sealing cap Turn the nut clockwise to increase the pressure or Fig.
- Page 31 OVERHEAT THERMOSTAT – Pull off the four connector blocks and the H.T. lead from the ignition PCB. (The R.H.S. - smaller - PCB), then relea- The overheat thermostat (1 fig. 24) is positioned in a phial se the PCB from it’s mountings. pocket alongside the air separator in the flow pipe.
- Page 32 isolation valve (23 - 21 fig. 2). 8.18 SUMMER/WINTER SWITCH – Drain the appliance through the drain plug situated below the pump outlet and the drain point at the bot- – Remove the outer casing as described in section 5.1. tom of the D.H.W.
- Page 33 – Unscrew the two screws and nuts securing the viewing 8.25 TIME CLOCK OVERRIDE SWITCH window. – Replace the viewing window and gaskets, and reassem- – Follow the procedure described for the Summer/Winter ble in reverse order. switch. (section 8.18). 8.23 D.H.W.
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Page 34: Short List Of Parts
Pilot injector POLIDORO G29 60661.02 309 329 Electrode SAPCO or CAST 60230.02 SIT gas valve 0.827.110 62452.01 309 330 Driver PCB SIME 62306.55 397 586 Igniter PCB PACTROL 414200 ISSO1 62306.05 397 595 Igniter PCB HONEYWELL S458B 1002 (alternative) A62306.05 Igniter PCB PEKTRON (alternative) B62306.05... - Page 36 h h e e a a t t i i n n g g p p r r o o d d u u c c t t s s u u . . k k . . l l t t d d . . Jubilee Works - Middlecroft Road - Staveley - Chesterfield - Derbyshire S 43 3XN Tel.
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